Page 2 - DECLARATION OF CONFORMITY
2 ► IW16 User Manual DECLARATION OF CONFORMITY ÜBEREINSTIMMUNGS - ERKLARUNG DECLARATION DE CONFORMITE CEE DECLARACION DE CONFORMIDAD DICHIARAZIONE DI CONFORMITA Hydraulic Tools ______________________________________________________________________ I, the undersigned: Ich, der Unterzeichnende: Je sou...
Page 3 - WARNING; SERIOUS INJURY OR DEATH COULD RESULT FROM THE IMPROPER REPAIR OR; IMPORTANT; TABLE OF CONTENTS
IW16 User Manual ◄ 3 DECLARATION OF CONFORMITY .......................................................................................................................... 2 SAFETY SYMBOLS ....................................................................................................................
Page 4 - LOCAL SAFETY REGULATIONS; DANGER; CAUTION; CAUTION; NOTICE
4 ► IW16 User Manual Always observe safety symbols. They are included for your safety and for the protection of the tool. LOCAL SAFETY REGULATIONS Enter any local safety regulations here. Keep these instructions in an area accessible to the operator and mainte- nance personnel. Safety symbols and si...
Page 5 - SAFETY PRECAUTIONS
IW16 User Manual ◄ 5 Tool operators and maintenance personnel must always comply with the safety precautions given in this manual and on the stickers and tags attached to the tool and hose. These safety precautions are given for your safe- ty. Review them carefully before operating the tool and befo...
Page 7 - HOSE SAFETY TAGS; HOSE TYPES
IW16 User Manual ◄ 7 The rated working pressure of the hydraulic hose must be equal to or higher than the relief valve setting on the hy- draulic system. There are three types of hydraulic hose that meet this requirement and are authorized for use with Stanley Hydraulic Tools. They are: Certified no...
Page 8 - Tool to Hydraulic Circuit Hose Recommendations; HOSE RECOMMENDATIONS
8 ► IW16 User Manual Oil Flow Hose Lengths Inside Diameter USE ( Press/Return) Min. W orking Pressure GPM LPM FEET METERS INCH MM PSI BAR Certified Non-Conductive Hose - Fiber Braid - for Utility Bucket T rucks 4-9 15-34 up to 10 up to 3 3/8 10 Both 2250 155 Conductive Hose - W ire Braid or Fiber Br...
Page 9 - HTMA / EHTMA REQUIREMENTS
IW16 User Manual ◄ 9 Flow Range Nominal Operating Pressure (at the power supply outlet) System relief valve setting (at the power supply outlet) Maximum back pressure (at tool end of the return hose) Measured at a max. fluid viscosity of: (at min. operating temperature) Temperature: Sufficient heat ...
Page 10 - FACTORS THAT AFFECT TORQUE; BOLT GRADE AND THREAD; PREOPERATION PROCEDURES; CHECK POWER SOURCE; CONNECT HOSES; WRENCH OPERATION; WRENCH TORQUE INFORMATION
10 ► IW16 User Manual FACTORS THAT AFFECT TORQUE An impact wrench is a rotary hammer that impacts the head of a bolt or nut. It does not apply a slow steady torque as a standard torque wrench. Therefore, sever- al factors affect the result of torque when using impact wrenches:1. LONG BOLTS. Long bol...
Page 11 - COLD WEATHER OPERATION; POST OPERATION—UNDERWATER; EXTENSION HANDLE
IW16 User Manual ◄ 11 3. WARNING Always use sockets and accessories designed for impact type applications. DO NOT USE STANDARD SOCKETS OR ACCESSORIES. THESE CAN CRACK OR FRACTURE DURING OPERATION. Select the direction of impact desired using the re- versing valve located on the side of the wrench. T...
Page 12 - TOOL PROTECTION & CARE
12 ► IW16 User Manual • Make sure all couplers are wiped clean before con- nection. • The hydraulic circuit control valve must be in the “OFF” position when coupling or uncoupling hydrau- lic tools. Failure to do so may result in damage to the quick couplers and cause overheating of the hy- draulic ...
Page 13 - TROUBLESHOOTING
IW16 User Manual ◄ 13 If symptoms of poor performance develop, the following chart can be used as a guide to correct the problem. When diagnosing faults in operation of the wrench, always check that the hydraulic power source is supplying the correct hydraulic flow and pressure to the tool as listed...
Page 14 - SPECIFICATIONS
14 ► IW16 User Manual Drive Size .................................................................................................................................... 1-inch Square Drive Weight ..............................................................................................................
Page 15 - Description; ACCESSORIES
IW16 User Manual ◄ 15 Description Part Number Adapter, 1-inch to 3/4-inch Drive ....................................................................................................................... 31201 Extension, 10 inch, 1-inch Drive ................................................................
Page 16 - IW16 PARTS ILLUSTRATION
16 ► IW16 User Manual 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 4 10 21 56 57 58 58 59 60 61 62 62 63 31 7 64 CAUTION Make sure the correct capscrew is used in the correct location TORQU...
Page 17 - IW16 PARTS LIST
IW16 User Manual ◄ 17 ITEM NO. PART NO. QTY DESCRIPTION 1 00016 1 O-RING* 2 00026 1 O-RING* 3 00231 4 LOCKWASHER 5/16" I.D. 4 00255 2 O-RING* 5 00580 1 SETSCREW 1/4-20 X 1/4 6 00663 1 RETAINING RING 7 00697 8 LOCKWASHER 1/2" I.D 8 00717 1 O-RING* 9 00936 2 ADAPTER -8 (1/2) SAE X 3/8 NPT 10 0...
Page 18 - P/N 07998 is no longer available and substitutes to new style 73046.; ALL IW16 IMPACT WRENCH MODELS; Old Style –; VALVE HANDLE CHANGE NOTICE
18 ► IW16 User Manual Beginning at serial number 031513001, the valve handle assembly has changed. The prior style (part # 17279) used a steel spool sleeve installed in the valve handle assembly. The new style valve handle assem- bly (part # 73167) does not use a spool sleeve. New style valve spool ...
Page 19 - IW16 UPRIGHT HANDLE PARTS
IW16 User Manual ◄ 19 IW16 UPRIGHT HANDLE KIT P/N-72768 MAKE SURE HOSES ARE INSTALLED INTO REAR-FACING PORTS TORQUE BOTH 5/8-11 BOLTS TO 90ft-lbs ITEM (3) “DIRECTION STICKER” GOES ON THIS SIDE OF HANDLE SAME AS ON THE TOOL ROD ADJUSTMENT NUT IS LOCATED IN THIS AREA OF THE UPRIGHT HANDLE (NOT VISIBLE...
Page 20 - UNDERWATER TOOLS DEPTH GUIDELINE; Operation Overview; Diver; Recommended Hose Diameters
20 ► IW16 User Manual For underwater hydraulic tools the applications are broken down into four quadrants depending on type of tool and method of operation. The types of tools are percussive and rotational, each with different characteristics allowing for dif- ferent depth operation. With percussive...
Page 21 - NOTES
