Page 2 - Hydraulic Tools; All; DECLARATION OF CONFORMITY
2 ► DS11 User Manual DECLARATION OF CONFORMITY ÜBEREINSTIMMUNGS-ERKLARUNG DECLARATION DE CONFORMITE CEE DECLARACION DE CONFORMIDAD DICHIARAZIONE DI CONFORMITA Hydraulic Tools ______________________________________________________________________ I, the undersigned: Ich, der Unterzeichnende: Je souss...
Page 3 - WARNING; SERIOUS INJURY OR DEATH COULD RESULT FROM THE IMPROPER REPAIR OR; TABLE OF CONTENTS; IMPORTANT; visit Stanleyhydraulics.com and select the Company tab, Warranty.
DS11 User Manual ◄ 3 SERVICING: This manual contains safety, operation, and routine maintenance instructions. Stanley Hydraulic Tools recommends that servicing of hydraulic tools, other than routine maintenance, must be performed by an authorized and certified dealer. Please read the following warni...
Page 4 - LOCAL SAFETY REGULATIONS; DANGER; CAUTION; CAUTION; NOTICE; SAFETY SYMBOLS
4 ► DS11 User Manual Always observe safety symbols. They are included for your safety and for the protection of the tool. LOCAL SAFETY REGULATIONS Enter any local safety regulations here. Keep these instructions in an area accessible to the operator and mainte- nance personnel. Safety symbols and si...
Page 5 - SAFETY PRECAUTIONS
DS11 User Manual ◄ 5 Tool operators and maintenance personnel must always comply with the safety precautions given in this manual and on the stickers and tags attached to the tool and hose.These safety precautions are given for your safety. Re- view them carefully before operating the tool and befor...
Page 6 - WARNING: Hydraulic fluid under pressure could
6 ► DS11 User Manual • Always be well rested and mentally alert before op- erating the chain saw. • Do not allow bystanders near the chain saw when starting or cutting. • Do not start cutting until you have a clear work area and secure footing. • Keep all parts of the body away from the chain saw du...
Page 7 - D A N G E R
DS11 User Manual ◄ 7 The safety tag (p/n 15875) at right is attached to the tool when shipped from the factory. Read and understand the safety instructions listed on this tag before removal. We suggest you retain this tag and attach it to the tool when not in use. 12412 Warning Decal 28409 Composite...
Page 8 - Certified non-conductive; HOSE SAFETY TAGS; THE TAG SHOWN BELOW IS ATTACHED TO “CERTIFIED NON-CONDUCTIVE” HOSE; HOSE TYPES
8 ► DS11 User Manual The rated working pressure of the hydraulic hose must be equal to or higher than the relief valve setting on the hy- draulic system. There are three types of hydraulic hose that meet this requirement and are authorized for use with Stanley Hydraulic Tools. They are: Certified no...
Page 9 - Tool to Hydraulic Circuit Hose Recommendations; All hydraulic hose must meet or exceed; HOSE RECOMMENDATIONS
DS11 User Manual ◄ 9 Oil Flow Hose Lengths Inside Diameter USE ( Press/Return) Min. W orking Pressure GPM LPM FEET METERS INCH MM PSI BAR Certified Non-Conductive Hose - Fiber Braid - for Utility Bucket T rucks 4-9 15-34 up to 10 up to 3 3/8 10 Both 2250 155 Conductive Hose - W ire Braid or Fiber Br...
Page 10 - HTMA / EHTMA REQUIREMENTS
10 ► DS11 User Manual Flow Range Nominal Operating Pressure (at the power supply outlet) System relief valve setting (at the power supply outlet) Maximum back pressure (at tool end of the return hose) Measured at a max. fluid viscosity of: (at min. operating temperature) Temperature: Sufficient heat...
Page 11 - PREOPERATION PROCEDURES; crease inside the hoses might make them difficult to
DS11 User Manual ◄ 11 PREOPERATION PROCEDURES CHECK THE POWER SOURCE 1. Using a calibrated flow meter and pressure gauge, make sure the hydraulic power source develops a flow of 7-9 gpm/26-34 lpm at 2000 psi/140 bar. 2. Make certain that the power source is equipped with a relief valve set to open a...
Page 12 - OPERATING PROCEDURES; NEW SAW CHAIN BREAK-IN; tion. Make sure the chain is installed so the bumper; CUTTING TIPS; PLAN THE CUT; OPERATION
12 ► DS11 User Manual OPERATING PROCEDURES NEW SAW CHAIN BREAK-IN 1. Always make sure the bar and sprocket are in good condition. 2. Turn on the water supply.3. Operate the chain saw for two minutes (away from the intended cut) and then check the chain tension. 4. Adjust accordingly using the proced...
Page 13 - COLD WEATHER OPERATION
DS11 User Manual ◄ 13 2. Always maintain a high chain speed. High chain speeds produce the best results. 3. Avoid aggressive/heavy plunge forces. Aggressive plunge force creates spalling of the concrete when the saw bar and chain exits and causes premature bar and chain wear. COLD WEATHER OPERATION ...
Page 14 - CHAIN TENSION ADJUSTMENT; tang hangs fully exposed from the groove at the bot-; GENERAL MAINTENANCE TIPS; SAW BAR RAIL; ROTATING THE SAW BAR; MAINTENANCE & ADJUSTMENTS
14 ► DS11 User Manual CHAIN TENSION ADJUSTMENT Correct chain tension is very important throughout the life of the chain. Check the chain tension often during use (when the chain saw is stopped and the saw bar and chain have cooled off). The chain should move easily around the saw bar when pulled by ...
Page 15 - SERVICING THE CHAIN; move rivet heads from the connecting links, not
DS11 User Manual ◄ 15 Figure 12. Inserting the Chain 3. Position the rivet head you want removed directly under the chain breaker punch and then pull the handle down far enough to remove the rivet (Figure 13). Do not use excessive force. Figure 13. Removing a Rivet SERVICING THE CHAIN The following ...
Page 16 - REPLACING THE CHAIN BREAKER
16 ► DS11 User Manual REPLACING THE CHAIN BREAKER PUNCH If the chain breaker punch (P/N 22801) becomes worn or damaged, use the following procedures for replace- ment. 1. Remove the punch by loosening the set screw (Fig- ure 14). Figure 14. Removing the Punch 2. Insert a new punch into the holder an...
Page 17 - spinner anvil forms the rivet head.
DS11 User Manual ◄ 17 Take-up Handle Rivet Spinner Crank Figure 19. Centering the Rivet Hub 5. Apply a few drops of oil to the rivet hub (Figure 20). Figure 20. Applying the Oil 6. Turn the spinner crank while slowly running the take- up handle inward (approximately one full revolution) until the ri...
Page 18 - TOOL PROTECTION & CARE
18 ► DS11 User Manual • Make sure all couplers are wiped clean before con- nection. • The hydraulic circuit control valve must be in the “OFF” position when coupling or uncoupling hydrau- lic tools. Failure to do so may result in damage to the quick couplers and cause overheating of the hy- draulic ...
Page 19 - TROUBLESHOOTING
DS11 User Manual ◄ 19 PROBLEM CAUSE REMEDY Excessive vibration and cuts rough. Loose chain tension. Retension the chain. Excessive feed force. Reduce feed force. Chain saw will not cut straight. Operator feed force not applied directly over centerline of saw. Accumulated saw bar wear and uneven chai...
Page 20 - ACCESSORIES
20 ► DS11 User Manual Cutting Depths .................................................................................................................. 15 or 18 inch / 38 or 46 cm Bar Lengths ...............................................................................................................
Page 21 - DS11 PARTS ILLUSTRATION
DS11 User Manual ◄ 21 D C B A D C B A 1 3 4 5 6 7 8 1 2 3 4 5 6 7 8 2 NOTES: HYDRAULIC TOOLS NOTE: ALL DIMENSIONS ARE GIVEN IN INCHES AND DEFINE THE FINISHED PART. TOLERANCES AND SURFACE ROUGHNESS IS SPECIFIED BELOW (EXCEPT AS NOTED): WEIGHT: LBS 56.7 SCALE: 0.350 CONFIDENTIAL - THIS DOCUMENT AND AL...
Page 22 - DS11 PARTS LIST
22 ► DS11 User Manual ITEM PART NO.. QTY DESCRIPTION 1 00018 1 O-RING 7/16 X 9/16 X 1/16 -013* 2 00112 1 QUAD RING 1/4 X 3/8 X 1/16 -010* 3 00174 2 OIL TUBE 4 00175 8 O-RING 1/2 X 5/8 X 1/16 -014* 5 00787 1 CAPSCREW 1/4-20 X 1-1/4 HSFT SST 7 01211 1 O-RING 5/8 X 3/4 X 1/16 -016* 8 01420 1 HELICOIL 5...
Page 23 - UNDER WATER MODELONLY; DS11 MOTOR PARTS LIST
DS11 User Manual ◄ 23 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 22 23 11 20 13 ITEM PART NO.. QTY DESCRIPTION 15 06861 1 GEAR HOUSING ASSY (INCLUDES ITEMS 13 & 20) 31849 1 GEAR HOUSING ASSY (U/W DS115000) Incds Items 13 & 20 16 19884 1 SEAL GLAND 17 20466 1 MOTOR SHAFT 23752 1 MOTOR SH...
Page 24 - DIAMOND CHAIN APPLICATIONS
24 ► DS11 User Manual D C B A D C B A 1 3 4 5 6 7 8 1 2 3 4 5 6 7 8 2 NOTES: HYDRAULIC TOOLS NOTE: ALL DIMENSIONS ARE GIVEN IN INCHES AND DEFINE THE FINISHED PART. TOLERANCES AND SURFACE ROUGHNESS IS SPECIFIED BELOW (EXCEPT AS NOTED): WEIGHT: LBS 56.7 SCALE: 0.350 CONFIDENTIAL - THIS DOCUMENT AND AL...
Page 25 - UNDERWATER TOOLS DEPTH GUIDELINE; Operation Overview; Diver; Recommended Hose Diameters
DS11 User Manual ◄ 25 For underwater hydraulic tools the applications are broken down into four quadrants depending on type of tool and method of operation. The types of tools are percussive and rotational, each with different characteristics allowing for dif- ferent depth operation. With percussive...
