Page 3 - Table of Contents
Table of Contents INTRODUCTION ............................................................... 2 About This Machine ............................................. 2 Capabilities ......................................................... 2 Features .........................................................
Page 4 - I N T R O D U C T I O N; About This Machine; Capabilities
INTRODUCTION -2- For Machines Mfg. Since 8 / 09 Model SB1029 I N T R O D U C T I O N About This Machine Capabilities This 6 x 18" Surface Grinder allows you to smooth the surface of metallic workpieces. It utilizes a table that moves on a horizontal plane and a grinding wheel that moves along a ...
Page 5 - Identification
For Machines Mfg. Since 8 / 09 Model SB1029 -3- I N T R O D U C T I O N Identification Elevation Handwheel Cross Travel Lock Knob Removable Lifting Hooks (x4) Travel Stops Grinding Wheel & Guard Chip Port Serious personal injury could occur if you connect the machine to power before completing th...
Page 6 - Machine Specifications
-4- For Machines Mfg. Since 8 / 09 Model SB1029 I N T R O D U C T I O N Machine Specifications Model SB1029 6" x 18" Surface Grinder Product Dimensions: Weight ........................................................................................................................................
Page 8 - S A F E T Y; Understanding Risks of Machinery
SAFETY -6- For Machines Mfg. Since 8 / 09 Model SB1029 S A F E T Y Understanding Risks of Machinery Operating all machinery and machining equipment can be dangerous or relatively safe depending on how it is installed and maintained, and the operator's experience, common sense, risk awareness, workin...
Page 10 - Additional Surface Grinder Safety
-8- For Machines Mfg. Since 8 / 09 Model SB1029 S A F E T Y Additional Surface Grinder Safety 6. Cracked Wheel : Cracked wheels may break and fly apart during operation, increasing the risk of impact injuries. Replace cracked wheels immediately! 7. Lung Protection : Grinding produces hazardous dust, ...
Page 11 - P R E P A R A T I O N; Preparation Overview; For Lifting; For Assembly
PREPARATION For Machines Mfg. Since 8 / 09 Model SB1029 -9- P R E P A R A T I O N Preparation Overview Things You'll Need During the setup process, operation, and maintenance of your machine, you'll need the following items: For Lifting s A forklift or other power lifting device rated for the weight...
Page 12 - Availability; Circuit Information
-10- For Machines Mfg. Since 8 / 09 Model SB1029 P R E P A R A T I O N Power Supply Requirements Electrocution or fire may occur if machine is not correctly grounded and attached to the power supply. Use a qualified electrician to ensure a safe power connection. Before installing the machine, consid...
Page 13 - Grounding Requirements; Extension Cords
For Machines Mfg. Since 8 / 09 Model SB1029 -11- P R E P A R A T I O N Grounding Requirements In the event of certain types of malfunctions or breakdowns, grounding provides a path of least resistance for electric current—in order to reduce the risk of electric shock. Grounding Pin Current Carrying ...
Page 14 - Unpacking
-12- For Machines Mfg. Since 8 / 09 Model SB1029 P R E P A R A T I O N Unpacking This item was carefully packaged to prevent damage during transport. If you discover any damage, please immediately call Customer Service at (360) 734-1540 for advice. You may need to file a freight claim, so save the c...
Page 15 - Basic steps for removing rust preventative:; Cleaning & Protecting
For Machines Mfg. Since 8 / 09 Model SB1029 -13- P R E P A R A T I O N The unpainted surfaces are coated at the factory with a heavy-duty rust preventative that prevents corrosion during shipment and storage.The benefit of this rust preventative is that it works very well. The downside is that it can...
Page 16 - Weight Load; Space Allocation; Location
-14- For Machines Mfg. Since 8 / 09 Model SB1029 P R E P A R A T I O N Wall 47" Power Connection Drawing Not to Scale 30" Wall 21" 21" 11" 68" Minimum W all W all Minimum 24" W all W all Minimum 24" Figure 6. Space required for full range of movement. Weight Load Refe...
Page 17 - Leveling
For Machines Mfg. Since 8 / 09 Model SB1029 -15- P R E P A R A T I O N Lifting & Moving Unbolt the machine from the pallet and make sure that the table is locked in place. Connect lifting straps to all four lifting hooks ( Figure 7 ) on the machine, use a hoist or forklift to lift the machine of...
Page 18 - Bolting to Concrete Floors; Assembly; To assemble the machine:
-16- For Machines Mfg. Since 8 / 09 Model SB1029 P R E P A R A T I O N Bolting to Concrete Floors Figure 9. Common types of fasteners for bolting machinery to concrete floors. Lag Screw and Anchor Anchor Stud Lag screws and anchors, or anchor studs ( below ), are two popular methods for securing mac...
Page 20 - Power Connection; Inspections & Adjustments
-18- For Machines Mfg. Since 8 / 09 Model SB1029 P R E P A R A T I O N Power Connection Electrocution or fire may occur if machine is ungrounded, incorrectly connected to power, or connected to an undersized circuit. Use a qualified electrician to ensure a safe power connection. Once your machine is...
Page 21 - Test Run; To test run your machine:; STOP Button; Re; Clo
For Machines Mfg. Since 8 / 09 Model SB1029 -19- P R E P A R A T I O N Test Run If this machine is new and being put into service, or if it has been in storage for a period of time, the machine and its safety features must be tested to ensure correct operation. Complete all preparation steps and lub...
Page 22 - O P E R A T I O N; Operation Overview
-20- For Machines Mfg. Since 8 / 09 Model SB1029 O P E R A T I O N To complete a typical operation, the operator does the following: 1. Examines the grinding wheel to make sure it is suitable for use (has no visible cracks or large chips). 2. Examines the workpiece to make sure it is prepared for gr...
Page 23 - Controls; ongitudinal Travel Handwheel:; ower Indicator Light:
For Machines Mfg. Since 8 / 09 Model SB1029 -21- O P E R A T I O N Controls Refer to Figures 16 – 18 and the following descriptions to become familiar with the basic controls of this machine. A. L ongitudinal Travel Handwheel: Moves the table back and forth on the longitudinal axis (X-Axis). B. Cent...
Page 24 - Wheel Selection; Abrasive Type
-22- For Machines Mfg. Since 8 / 09 Model SB1029 O P E R A T I O N Wheel Selection Most grinding wheels from major manufacturers are marked in a somewhat uniform manner. Understanding these markings will help you understand the capabilities of various wheels. Always refer to the manufacturer’s grind...
Page 25 - Wheel Inspection; To inspect a wheel for damage:; To perform a ring test:; Ring Test
For Machines Mfg. Since 8 / 09 Model SB1029 -23- O P E R A T I O N Wheel Inspection Do not assume that a wheel is in sound condition just because it is new—damage can often occur during shipping, with age, with prolonged exposure to moisture, or because of improper storage. To inspect a wheel for da...
Page 26 - To remove and install a grinding wheel:
-24- For Machines Mfg. Since 8 / 09 Model SB1029 O P E R A T I O N Removing & Installing Grinding Wheels If installing a grinding wheel for the first time, or when replacing a worn wheel, this section explains the order in which this process must take place. Every time a grinding wheel is remove...
Page 28 - To remove and reinstall the wheel and hub:
-26- For Machines Mfg. Since 8 / 09 Model SB1029 O P E R A T I O N Removing & Installing Wheel & Hub To remove and reinstall the wheel and hub: 1. DISCONNECT MACHINE FROM POWER! 2. Place a sheet of plywood on top of table to protect it, as shown in Figure 28 , and open the grinding wheel cov...
Page 30 - Wheel Dressing; To dress the grinding wheel:
-28- For Machines Mfg. Since 8 / 09 Model SB1029 O P E R A T I O N Wheel Dressing Figure 37. Safe tool positioning for wheel dressing. YES NO Rotation Grinding Wheel Dressing Tool Magnetic Chuck Superior grinding results can only be achieved with a properly balanced and dressed wheel. Do not assume ...
Page 31 - Wheel Balancing; To balance the grinding wheel:
For Machines Mfg. Since 8 / 09 Model SB1029 -29- O P E R A T I O N Wheel Balancing Static wheel balancing can be difficult and very time consuming without practice. For accurate grinding results, wheel balancing is mandatory. For this balancing procedure, you will need a wheel balancing fixture. The...
Page 33 - Grinder Operation; To prepare for a grinding operation:; Dust Port Positioning; To adjust the dust port position:
For Machines Mfg. Since 8 / 09 Model SB1029 -31- O P E R A T I O N Grinder Operation Grinding with a surface grinder is a delicate process that takes practice, skill, and knowledge. In addition to this, the method used for any one procedure will depend on a number of factors, including, but not limi...
Page 34 - Using the Surface Grinder; Grinding Tips
-32- For Machines Mfg. Since 8 / 09 Model SB1029 O P E R A T I O N Figure 43. Grinding process illustrated. Workpiece Surfaced Portion Grinding Wheel Surfaced Portion Surfaced Portion New Portion Exposed *Movement exaggerated for clarity *Movement exaggerated for clarity Continue/repeat as necessary...
Page 35 - M A I N T E N A N C E; Maintenance Schedule; Recommended Lubricating Oil Types:; To lubricate your machine:
For Machines Mfg. Since 8 / 09 Model SB1029 -33- M A I N T E N A N C E MAINTENANCE Maintenance Schedule Recommended Lubricating Oil Types: To avoid oil breakdown, DO NOT MIX OILS! If changing oil types, be sure to flush system with the new oil and discard the flushed oil. s Mobil Vacuoline 1405 s Mo...
Page 36 - To change the oil and adjust the flow rate:
-34- For Machines Mfg. Since 8 / 09 Model SB1029 M A I N T E N A N C E — If the pinions or leadscrew show a buildup of contaminants, clean them with mineral spirits and re-oil. — If the pinions or leadscrew are dry, verify that the pump screen is clean, and adjust the oil distribution screw to incre...
Page 37 - To remove table backlash:
For Machines Mfg. Since 8 / 09 Model SB1029 -35- M A I N T E N A N C E 4. Close needle valve #4 (see Figure 47 ), and then open it three full turns. 5. Place a waste oil container under the dump line (see Figure 47 ), and turn the pump on. The waste oil will be pumped into the waste oil container. W...
Page 38 - T R O U B L E S H O O T I N G
TROUBLESHOOTING -36- For Machines Mfg. Since 8 / 09 Model SB1029 T R O U B L E S H O O T I N G If you need replacement parts, or if you are unsure how to do any of the solutions given here, feel free to call us at (360) 734-1540. Symptom Possible Cause Possible Solution Machine does not start. 1. No...
Page 40 - S E R V I C E; Machine Storage; To prepare your machine for storage:
service -38- For Machines Mfg. Since 8 / 09 Model SB1029 S E R V I C E Machine Storage If the machine is not properly prepared for storage, it may develop rust or corrosion. If decommissioning this machine, use the steps in this section to ensure that it remains in good condition for later use. To p...
Page 41 - E L E C T R I C A L; Electrical Safety Instructions; Circuit Requirements:; WIRING DIAGRAM COLOR KEY
ELECTRICAL For Machines Mfg. Since 8 / 09 Model SB1029 -39- E L E C T R I C A L Electrical Safety Instructions These pages are accurate at the time of printing. In the constant effort to improve, however, we may make changes to the electrical systems of future machines. Study this section carefully....
Page 42 - oto; Hardwiring to Power Source
-40- For Machines Mfg. Since 8 / 09 Model SB1029 E L E C T R I C A L Rewiring for 440V Items Needed Qty. 440V Conversion Kit (Part No. PSB1029510) ..... 1Phillips Screwdriver #2 ........................................ 1 To convert the Model SB1029 to operate on 440V: 1. DISCONNECT MACHINE FROM POWE...
Page 43 - Motor
For Machines Mfg. Since 8 / 09 Model SB1029 -41- E L E C T R I C A L 3. Without changing the location of any of the wires, reposition the jumpers as shown in Figure 54 . Stack the jumpers as needed, since there will be two extras. Figure 54. 440V Jumper locations. GND U 1 2 3 4 5 6 V W Motor 7 8 9 J...
Page 44 - 20V Electrical Components; Control Panel
-42- For Machines Mfg. Since 8 / 09 Model SB1029 E L E C T R I C A L 220V Electrical Components To Electrical Box PO WER OIL PUMP ON ON OFF OFF 0 0 3 3 3 3 0 2 2 2 2 4 4 2 1 1 1 1 2 0 GND U 1 2 3 4 6 7 8 9 V W L15-15 PLUG (as recommended) 220 VAC Oil PumpMotor SpindleMotor 1 2 3 0 4 Control Panel (V...
Page 46 - 40V Electrical Components
-44- For Machines Mfg. Since 8 / 09 Model SB1029 E L E C T R I C A L 440V Electrical Components To Electrical Box For 440V: Motor Rewired For 440V: Disconnect Switch PO WER OIL PUMP ON ON OFF OFF 0 0 3 3 3 3 0 2 2 2 2 4 4 2 1 1 1 1 2 0 GND U 1 2 3 4 5 6 V W Oil PumpMotor SpindleMotor 1 2 3 0 4 Contr...
Page 47 - Electrical Box
For Machines Mfg. Since 8 / 09 Model SB1029 -45- E L E C T R I C A L Electrical Box AMP THERMAL RELAY CONTACTOR Allen Bradley C09400 1 3 5 7 L1 L2 L3 L4 2 4 6 8 T1 T2 T3 T4 95 96 NO NC 97 98 AMP THERMAL RELAY CONTACTOR Allen Bradley C09400 1 3 5 7 L1 L2 L3 L4 2 4 6 8 T1 T2 T3 T4 95 96 2.4 1.6 0.25 0...
Page 48 - P A R T S; Column
PARTS -46- For Machines Mfg. Since 8 / 09 Model SB1029 P A R T S Column 30 57 31 32 34 59 60 34-1 25-1 25 24 56 55 29 28 57 27 26 26 50 50 42 42 58 33 1 2 3 4 5 7A 13A 20 21 22 23 41 42 42 42 43 44 45 48 49 49 50 51 52 53 54 REF P A RT # DESCRIPTION REF P A RT # DESCRIPTION 1 PSB1029001 COLUMN 33 PS...
Page 49 - Elevation Control
For Machines Mfg. Since 8 / 09 Model SB1029 -47- P A R T S Elevation Control 61* 62 63* 64 65 66 67 68 69 70 70 71 72 73* * Parts only available as an assembly (63A) 83 81 81 82 82 83 84 85 86 86 87 88 89 90 90 90 91 91 92 93 94 REF P A RT # DESCRIPTION REF P A RT # DESCRIPTION 61 PSB1029063 A SM A ...
Page 51 - Base
For Machines Mfg. Since 8 / 09 Model SB1029 -49- P A R T S Base 131 132 133 134 135 136 137 138 139 141 142 143 143 144 144 145 146 147 148 149 140 140-1 140-2 140-3 140-4 140-5 131-1 REF P A RT # DESCRIPTION REF P A RT # DESCRIPTION 131 PSB1029131 B A SE 140-3 PSB1029140-3 POWER BUTTON 131-1 PSB102...
Page 52 - Saddle
-50- For Machines Mfg. Since 8 / 09 Model SB1029 P A R T S Saddle 151 152 153 154 155 156 156 157 200 217 205 158 159 160 209 209 196 161 162 163 164 165 166* 167 168* 169 170 171 172 173 174 175 176 176 177 177 178 179 180 181 181 182 183A 184 185 186 163 187 191 192 193 194 195 195 196 196 197 198...
Page 53 - Main Assembly List
For Machines Mfg. Since 8 / 09 Model SB1029 -51- P A R T S Main Assembly List REF P A RT # DESCRIPTION REF P A RT # DESCRIPTION 1 5 1 PSB10291 5 1 S A DDLE 183 A PSB1029183 A T A BLE BE A RING A SSEMBLY 1 5 2 PSB10291 5 2 STOPPER BR A CKET 184 PSB1029184 FIXED PL A TE 1 5 3 PSB10291 5 3 STOP BLOCK H...
Page 54 - Tools
-52- For Machines Mfg. Since 8 / 09 Model SB1029 P A R T S 401 402 403 404 405 406 407 408 409 410 411 412 413 REF P A RT # DESCRIPTION REF P A RT # DESCRIPTION 401 PSB1029401 TOOL BOX 408 PSDF2 SCREWDRIVER FL A T #2 402 PSB1029402 DRESSING TOOL B A SE 409 P A W1 5 10M HEX WRENCH SET 10PC 1. 5 -10 M...
Page 55 - Electrical
For Machines Mfg. Since 8 / 09 Model SB1029 -53- P A R T S AMP THERMAL RELAY CONTACTOR Allen Bradley C09400 1 3 5 7 L1 L2 L3 L4 2 4 6 8 T1 T2 T3 T4 95 96 NO NC 97 98 AMP THERMAL RELAY CONTACTOR Allen Bradley C09400 1 3 5 7 L1 L2 L3 L4 2 4 6 8 T1 T2 T3 T4 95 96 2.4 1.6 0.25 0.1 0.32 NO NC 97 98 1 2 3...
Page 56 - Machine Labels
-54- For Machines Mfg. Since 8 / 09 Model SB1029 P A R T S Machine Labels Made in Taiwan to South Bend Specifications TO REDUCE THE RISK OF SERIOUS PERSONAL INJURY WHILE USING THIS MACHINE: WARNING! ! MODEL SB1029 6" x 18" SURFACE GRINDER MFG Date: Serial No: 1. Read and understand manual be...
Page 57 - Machine Labels List
For Machines Mfg. Since 8 / 09 Model SB1029 -55- P A R T S The safety labels provided with your machine are used to make the operator aware of the machine hazards and ways to prevent injury. The owner of this machine MUST maintain the original location and readability of these safety labels. If any ...
Page 58 - N O T E S
-56- For Machines Mfg. Since 8 / 09 Model SB1029 N O T E S
Page 59 - W A R R A N T Y
WARRANTY & RETURNS For Machines Mfg. Since 8 / 09 Model SB1029 -57- W A R R A N T Y This quality product is warranted by South Bend Lathe Company to the original buyer for one year from the date of purchase. This warranty does not apply to consumable parts, or defects due to any kind of misuse, ...
