Page 2 - SAFETY PRECAUTIONS
M ODEL 400 R ESTAURANT R ANGES P AGE 2 OF 64 O PERATOR ’ S M ANUAL 1182299 REV 3 (05/05) D RAFT SAFETY PRECAUTIONS Before installing and operating this equipment, be sure everyone involved in its operation is fully trained andaware of precautions. Accidents and problems can be caused by failure to f...
Page 3 - ABLE OF; Table of Contents
M ODEL 400 R ESTAURANT R ANGES T ABLE OF C ONTENTS O PERATOR ’ S M ANUAL 1182299 REV 3 (05/05) D RAFT P AGE 3 OF 64 Congratulations! You have purchased one of the finest pieces of heavy-duty commercial cooking equipmenton the market. You will find that your new equipment, like all Southbend equipmen...
Page 4 - PECIFICATIONS; SPEC; P E C I F I C A T I O N S; NOTICE; MINIMUM CLEARANCES FROM COMBUSTIBLE CONSTRUCTION; WARNING
S PECIFICATIONS M ODEL 400 R ESTAURANT R ANGES P AGE 4 OF 64 O PERATOR ’ S M ANUAL 1182299 REV 3 (05/05) D RAFT SPEC IFICATIONS S P E C I F I C A T I O N S NOTICE Local codes regarding installation vary greatly from one area to another. The National Fire ProtectionAssociation, Inc. states in its NFP...
Page 5 - EXTERIOR DIMENSIONS
M ODEL 400 R ESTAURANT R ANGES S PECIFICATIONS O PERATOR ’ S M ANUAL 1182299 REV 3 (05/05) D RAFT P AGE 5 OF 64 SPEC IFICATIONS EXTERIOR DIMENSIONS Top Views O R O R O R O R O 424E 436A 436D 436A-1GL 436D-1GL 436A-2GL, 436A-2TL 436D-2GL 436D-2TL 436A-2GR 436A-2TR 436D-2GR 436D-2TR R O O O O R O R 43...
Page 9 - VENTILATION; GAS SUPPLY
M ODEL 400 R ESTAURANT R ANGES S PECIFICATIONS O PERATOR ’ S M ANUAL 1182299 REV 3 (05/05) D RAFT P AGE 9 OF 64 SPEC IFICATIONS VENTILATION ! WARNING Improper ventilation can result in personal injury or death. Ventilation which fails to properly removeflue products can cause headaches, drowsiness, ...
Page 10 - ELECTRICITY SUPPLY
S PECIFICATIONS M ODEL 400 R ESTAURANT R ANGES P AGE 10 OF 64 O PERATOR ’ S M ANUAL 1182299 REV 3 (05/05) D RAFT SPEC IFICATIONS This appliance should be connected ONLY to the type of gas for which it is equipped. An adequate gas supply is imperative. Undersized or low pressure lines will restrict t...
Page 11 - NSTALLATION; INSTALLATION; N S T A L L A T I O N; IMMEDIATELY INSPECT FOR SHIPPING DAMAGE
M ODEL 400 R ESTAURANT R ANGES I NSTALLATION O PERATOR ’ S M ANUAL 1182299 REV 3 (05/05) D RAFT P AGE 11 OF 64 INSTALLATION I N S T A L L A T I O N NOTICE These installation procedures must be followed by qualified personnel or warranty will be void. Local codes regarding installation vary greatly f...
Page 12 - Step 2a: Install the Legs
I NSTALLATION M ODEL 400 R ESTAURANT R ANGES P AGE 12 OF 64 O PERATOR ’ S M ANUAL 1182299 REV 3 (05/05) D RAFT INSTALLATION Flue Riser Skid Base Shelf Step 2a: Install the Legs A set of four legs is packed with units ordered with legs. (For units ordered with casters, go to Step 2b.) A threaded leg ...
Page 13 - Step 2b: Install Casters and Restraint
M ODEL 400 R ESTAURANT R ANGES I NSTALLATION O PERATOR ’ S M ANUAL 1182299 REV 3 (05/05) D RAFT P AGE 13 OF 64 INSTALLATION Step 2b: Install Casters and Restraint NOTICE For an appliance equipped with casters, (1) the installation shall be made with a connector thatcomplies with the Standard for Con...
Page 15 - Step 3: Attach Flue Riser and Shelf Assemblies
M ODEL 400 R ESTAURANT R ANGES I NSTALLATION O PERATOR ’ S M ANUAL 1182299 REV 3 (05/05) D RAFT P AGE 15 OF 64 INSTALLATION Step 3: Attach Flue Riser and Shelf Assemblies 1. Place the flue riser assembly on the range as shown on the appropriate diagram below. 2. Slide the flue riser assembly over th...
Page 16 - Step 4: Connect Electricity (for Models with Convection Ovens); Step 5: Connect Gas Supply; CAUTION
I NSTALLATION M ODEL 400 R ESTAURANT R ANGES P AGE 16 OF 64 O PERATOR ’ S M ANUAL 1182299 REV 3 (05/05) D RAFT INSTALLATION Step 4: Connect Electricity (for Models with Convection Ovens) Wiring diagrams are located on the rear of the range. Be sure that the input voltage and phase match therequireme...
Page 17 - Step 6: Check the Installation; Step 7: Adjust Air Shutters and Pilot Heights
M ODEL 400 R ESTAURANT R ANGES I NSTALLATION O PERATOR ’ S M ANUAL 1182299 REV 3 (05/05) D RAFT P AGE 17 OF 64 INSTALLATION Step 6: Check the Installation 1. Check that all screws and bolts are tightened. 2. Move the range into the position at which it will be operated. 3. Check that the range is le...
Page 18 - PERATION; OPERATION; P E R A T I O N; DANGER; LIGHTING AFTER GAS HAS BEEN SHUT OFF
O PERATION M ODEL 400 R ESTAURANT R ANGES P AGE 18 OF 64 O PERATOR ’ S M ANUAL 1182299 REV 3 (05/05) D RAFT OPERATION O P E R A T I O N ! DANGER EXPLOSION HAZARD In the event a gas odor is detected, shut down equipment at the main shut off valve. Immediately callthe emergency phone number of your ga...
Page 19 - HOT TOP SECTIONS; NON-THERMOSTATIC GRIDDLE SECTIONS
M ODEL 400 R ESTAURANT R ANGES O PERATION O PERATOR ’ S M ANUAL 1182299 REV 3 (05/05) D RAFT P AGE 19 OF 64 OPERATION HOT TOP SECTIONS Range can be ordered with a hot-top section replacing one or more open-top burner sections. Each hot-topis controlled by a knob on the front control panel. To light ...
Page 20 - RAISED-GRIDDLE BROILER SECTION
O PERATION M ODEL 400 R ESTAURANT R ANGES P AGE 20 OF 64 O PERATOR ’ S M ANUAL 1182299 REV 3 (05/05) D RAFT OPERATION RAISED-GRIDDLE BROILER SECTION Ranges can be ordered with a raised-griddle broiler section. Each raised-griddle broiler is controlled by aknob on the front control panel. At the end ...
Page 21 - OOKING; COOKING HINTS; O O K I N G; If...
M ODEL 400 R ESTAURANT R ANGES C OOKING H INTS O PERATOR ’ S M ANUAL 1182299 REV 3 (05/05) D RAFT P AGE 21 OF 64 COOKING HINTS C O O K I N G H I N T S COOKING TIPS (Convection-Type Oven Only) A. FROZEN ENTREE PRODUCTS: Punch holes in lid before heating. Tent lid if product has a tendency to stick, i...
Page 22 - GUIDE TO BAKING TIMES AND TEMPERATURES (Convection-Type Oven Only)
C OOKING H INTS M ODEL 400 R ESTAURANT R ANGES P AGE 22 OF 64 O PERATOR ’ S M ANUAL 1182299 REV 3 (05/05) D RAFT COOKING HINTS GUIDE TO BAKING TIMES AND TEMPERATURES (Convection-Type Oven Only) As a guide, set oven temperatures 25 to 50 degrees lower than called for in recipes using non-convectionov...
Page 23 - LEANING; CLEANING; L E A N I N G; EXTERIOR AND TOP SECTIONS:; VENT SYSTEM; To remove heat tint –
M ODEL 400 R ESTAURANT R ANGES C LEANING O PERATOR ’ S M ANUAL 1182299 REV 3 (05/05) D RAFT P AGE 23 OF 64 CLEANING C L E A N I N G Southbend equipment is sturdily constructed of the best materials and is designed to provide durable servicewhen treated with ordinary care. To expect the best performa...
Page 24 - BLACK BAKED ENAMEL SURFACES
C LEANING M ODEL 400 R ESTAURANT R ANGES P AGE 24 OF 64 O PERATOR ’ S M ANUAL 1182299 REV 3 (05/05) D RAFT CLEANING BLACK BAKED ENAMEL SURFACES Allow unit to cool somewhat after use and wash exterior with a hot, mild detergent or soap solution;particularly clean off all grease deposits. Dry thorough...
Page 26 - DJUSTMENTS; ADJUSTMENTS; D J U S T M E N T S; GAS PRESSURE REGULATOR
A DJUSTMENTS M ODEL 400 R ESTAURANT R ANGES P AGE 26 OF 64 O PERATOR ’ S M ANUAL 1182299 REV 3 (05/05) D RAFT ADJUSTMENTS A D J U S T M E N T S ! WARNING ADJUSTMENTS AND SERVICE WORK MAY BE PERFORMED ONLY BY A QUALIFIEDTECHNICIAN WHO IS EXPERIENCED IN, AND KNOWLEDGEABLE WITH, THE OPERATION OFCOMMERC...
Page 27 - ALL TOP BURNERS; OVEN THERMOSTAT CALIBRATION
M ODEL 400 R ESTAURANT R ANGES A DJUSTMENTS O PERATOR ’ S M ANUAL 1182299 REV 3 (05/05) D RAFT P AGE 27 OF 64 ADJUSTMENTS ALL TOP BURNERS All burners have a primary air adjustment by means of an air shutter on the mixer face. Loosen screw and rotate mixer cap until a clear, stable blue flame is obta...
Page 28 - Oven Thermostat Control Adjustment
A DJUSTMENTS M ODEL 400 R ESTAURANT R ANGES P AGE 28 OF 64 O PERATOR ’ S M ANUAL 1182299 REV 3 (05/05) D RAFT ADJUSTMENTS To check oven temperatures when recalibrating, use a test instrument or a reliable mercury thermometer.Place the thermocouple of test instrument or the thermometer in the middle ...
Page 31 - THERMOSTATIC GRIDDLE BY-PASS FLAME LEVEL; THERMOSTATIC GRIDDLE THERMOSTAT; DISC; CONVERSION FROM ONE TYPE OF GAS TO ANOTHER
M ODEL 400 R ESTAURANT R ANGES A DJUSTMENTS O PERATOR ’ S M ANUAL 1182299 REV 3 (05/05) D RAFT P AGE 31 OF 64 ADJUSTMENTS THERMOSTATIC GRIDDLE BY-PASS FLAME LEVEL When the griddle reaches the temperature at which the dial is set, the control cuts down the flow of gas tothe amount required to keep th...
Page 32 - Griddle Thermostat Control Adjustment
A DJUSTMENTS M ODEL 400 R ESTAURANT R ANGES P AGE 32 OF 64 O PERATOR ’ S M ANUAL 1182299 REV 3 (05/05) D RAFT ADJUSTMENTS 2. Refer to instructions included with conversion kit. 3. Follow all steps as indicated in the conversion kit. 4. Check for leaks and proper manifold pressure (the procedure is o...
Page 33 - ROUBLESHOOTING; TROUBLESHOOTING; R O U B L E S H O O T I N G; TROUBLESHOOTING RANGE TOP BURNERS; Problem
M ODEL 400 R ESTAURANT R ANGES T ROUBLESHOOTING O PERATOR ’ S M ANUAL 1182299 REV 3 (05/05) D RAFT P AGE 33 OF 64 TROUBLESHOOTING T R O U B L E S H O O T I N G TROUBLESHOOTING RANGE TOP BURNERS Consult the following table and the flowchart that begins on the following page. Problem Look for - All bu...
Page 36 - TROUBLESHOOTING BASE OVEN
T ROUBLESHOOTING M ODEL 400 R ESTAURANT R ANGES P AGE 36 OF 64 O PERATOR ’ S M ANUAL 1182299 REV 3 (05/05) D RAFT TROUBLESHOOTING TROUBLESHOOTING BASE OVEN ! CAUTION Proper and efficient operation of oven is dependent on correct installation and function ofcomponents. Always verify that components a...
Page 38 - TROUBLESHOOTING THERMOSTATIC GRIDDLE; THERMOSTATIC GRIDDLE
T ROUBLESHOOTING M ODEL 400 R ESTAURANT R ANGES P AGE 38 OF 64 O PERATOR ’ S M ANUAL 1182299 REV 3 (05/05) D RAFT TROUBLESHOOTING TROUBLESHOOTING THERMOSTATIC GRIDDLE Set the temperature to 300 ° F and allow the griddle to reheat. Refer to flowchart on page 35 for burner troubleshooting. THERMOSTATI...
Page 40 - TROUBLESHOOTING CONVECTION OVEN BLOWER MOTOR
T ROUBLESHOOTING M ODEL 400 R ESTAURANT R ANGES P AGE 40 OF 64 O PERATOR ’ S M ANUAL 1182299 REV 3 (05/05) D RAFT TROUBLESHOOTING TROUBLESHOOTING CONVECTION OVEN BLOWER MOTOR ! WARNING Before attempting to service or replace any electrical component, make sure power source has beendisconnected. ! CA...
Page 44 - Electrical Schematic for 120 Volt Ranges
T ROUBLESHOOTING M ODEL 400 R ESTAURANT R ANGES P AGE 44 OF 64 O PERATOR ’ S M ANUAL 1182299 REV 3 (05/05) D RAFT TROUBLESHOOTING Electrical Schematic for 120 Volt Ranges
Page 45 - Electrical Schematic for 208-230 Volt Ranges
M ODEL 400 R ESTAURANT R ANGES T ROUBLESHOOTING O PERATOR ’ S M ANUAL 1182299 REV 3 (05/05) D RAFT P AGE 45 OF 64 TROUBLESHOOTING Electrical Schematic for 208-230 Volt Ranges
Page 46 - ARTS; PARTS; A R T S
P ARTS M ODEL 400 R ESTAURANT R ANGES P AGE 46 OF 64 O PERATOR ’ S M ANUAL 1182299 REV 3 (05/05) D RAFT PARTS P A R T S ! WARNING INSTALLATION OF OTHER THAN GENUINE SOUTHBEND PARTS WILL VOID THE WARRANTYON THIS EQUIPMENT. The serial plate is located in the compartment below the oven on the right sid...
Page 47 - Shelf and Flue Riser Parts for Models 424 and 436
M ODEL 400 R ESTAURANT R ANGES P ARTS O PERATOR ’ S M ANUAL 1182299 REV 3 (05/05) D RAFT P AGE 47 OF 64 PARTS Shelf and Flue Riser Parts for Models 424 and 436 1 2 Key Part Number Description Shelf & Flue Riser Parts for ranges built before August 16, 2002 1 1 1 8 0 8 4 2 Shelf weld assembly, 36...
Page 48 - Shelf and Flue Riser Parts for Models 448 and 460
P ARTS M ODEL 400 R ESTAURANT R ANGES P AGE 48 OF 64 O PERATOR ’ S M ANUAL 1182299 REV 3 (05/05) D RAFT PARTS Shelf and Flue Riser Parts for Models 448 and 460 1 2 Key Part Number Description 1 1 1 8 0 8 4 5 Shelf weld assembly, 60" * 1 1 8 1 1 4 0 Shelf weld assembly, 48" Flue Riser Parts f...
Page 49 - Valve Panel, Base Panel, and Drip Pan Parts
M ODEL 400 R ESTAURANT R ANGES P ARTS O PERATOR ’ S M ANUAL 1182299 REV 3 (05/05) D RAFT P AGE 49 OF 64 PARTS Valve Panel, Base Panel, and Drip Pan Parts 1 2 3 4 5 6 Key Part Number Description Valve Panels for ranges built before October 7, 2003 1 1 1 8 1 1 8 7 Valve Panel for Models 424 1 1 8 0 7 ...
Page 51 - Leg Parts
M ODEL 400 R ESTAURANT R ANGES P ARTS O PERATOR ’ S M ANUAL 1182299 REV 3 (05/05) D RAFT P AGE 51 OF 64 PARTS Leg Parts 1
Page 52 - Open Top Burner Parts for Ranges Built Before April 9, 2001
P ARTS M ODEL 400 R ESTAURANT R ANGES P AGE 52 OF 64 O PERATOR ’ S M ANUAL 1182299 REV 3 (05/05) D RAFT PARTS Open Top Burner Parts for Ranges Built Before April 9, 2001
Page 53 - Open Top Burner Parts for Ranges Built After April 8, 2001
M ODEL 400 R ESTAURANT R ANGES P ARTS O PERATOR ’ S M ANUAL 1182299 REV 3 (05/05) D RAFT P AGE 53 OF 64 PARTS Open Top Burner Parts for Ranges Built After April 8, 2001
Page 57 - Raised-Griddle Broiler Parts
M ODEL 400 R ESTAURANT R ANGES P ARTS O PERATOR ’ S M ANUAL 1182299 REV 3 (05/05) D RAFT P AGE 57 OF 64 PARTS Raised-Griddle Broiler Parts See drawing on following page. Key Part Number Description 1 1 1 6 1 6 3 6 Broiler Dirt Tray 2 1 1 7 3 5 5 5 Broiler Rack Pan 3 1 1 7 3 5 5 4 Broiler Rack 4 1 1 ...
Page 59 - Convection Oven Parts (See drawing on following page)
M ODEL 400 R ESTAURANT R ANGES P ARTS O PERATOR ’ S M ANUAL 1182299 REV 3 (05/05) D RAFT P AGE 59 OF 64 PARTS Convection Oven Parts (See drawing on following page) Key Part Number Description 1 1 1 8 0 7 8 3 Panel, Kick 2 1 1 7 2 7 1 6 Logo Plate 3 1 1 8 0 8 6 1 Door Hinge 4 1 0 2 4 1 9 6 Door Assem...
Page 61 - Standard Oven Parts
M ODEL 400 R ESTAURANT R ANGES P ARTS O PERATOR ’ S M ANUAL 1182299 REV 3 (05/05) D RAFT P AGE 61 OF 64 PARTS Standard Oven Parts See drawing on following page. Key Part Number Description 1 1 0 2 4 1 9 6 Door Assembly (Full Oven) (for ranges built before September 15, 2002) 1 1 8 4 0 9 9 Door Assem...
Page 63 - Hot Top Parts
M ODEL 400 R ESTAURANT R ANGES P ARTS O PERATOR ’ S M ANUAL 1182299 REV 3 (05/05) D RAFT P AGE 63 OF 64 PARTS Hot Top Parts 1 2 3 4 5 6 7 8 9 10 11 12 13 Key Part Number Description 1 1 1 7 8 2 0 4 Knob Control(Black knob with white arrow) (for ranges built before August 19, 2002) 1 1 8 4 6 8 9 Knob...
Page 64 - HEAVY DUTY
M ODEL 400 R ESTAURANT R ANGES P AGE 64 OF 64 O PERATOR ’ S M ANUAL 1182299 REV 3 (05/05) D RAFT Notes: HEAVY DUTY RESTAURANT RANGES A product with the Southbend name incorporates the best in durability and low maintenance. Weall recognize, however, that replacement parts and occasional professional...