Page 2 - Table of Contents
Table of Contents Section Page Table of Contents . . . . . . . . . . . . . . . .2 Safety Instructions . . . . . . . . . . . . . . .3 Safety Signal Words . . . . . . . . . . . . .3 Before Using the Air Compressor . . . . . . . . . . . . . . . . . . . .3 Spraying Precautions . . . . . . . . . . . .5 B...
Page 3 - Safety Instructions; Safety Signal Words
Safety Instructions This manual contains information that isvery important to know and understand.This information is provided for SAFETYand to PREVENT EQUIPMENT PROB-LEMS. To help recognize this informa-tion, observe the following symbols. Safety Signal Words Danger indicatesan imminently haz- ardo...
Page 5 - Spraying Precautions; Breathable Air Warning
1. Do not smoke when spraying paint, insecticides, or other flammable sub-stances. 2. Use a face mask/respira- tor when spraying andspray in a well ventilatedarea to prevent health andfire hazards. 3. Do not direct paint or other sprayed material at the compressor. Locatecompressor as far away from ...
Page 6 - Warning Labels
Safety Instructions (continued) 6 Find and read all warning labels found onthe air compressor shown below Warning Labels DK724100AV 1000
Page 7 - Power Supply and Motor Specifications; Do not use in rain or where
The A-C motor used on this compressoris a capacitor start, capacitor run non-reversible induction type, having the fol-lowing specifications. It is wired at thefactory for operation on 110V-120V AC,60 Hz service. Voltage 110-120 220-240 Amperes 15.0 7.5 Hertz (Cycles) 60 Phase Single RPM 3450 Motor ...
Page 8 - Extension Cords
8 The plug supplied on your tool may notfit into the outlet you are planning to use.Your local electrical code may requireslightly different power cord plug connec-tions. If these differences exist refer toand make the proper adjustments peryou local code before your tool isplugged in and turned on....
Page 9 - Changing Motor Voltage
9 NOTE: The motor is prewired at the fac-tory for 120V operation. Use the follow-ing procedure to change motor voltage to240V. 1. Unplug the power cord before making or modifying connections. 2. Remove the hitch pin. 3. Toggle the motor voltage selector switch from 120V to 240V. 4. Install the hitch...
Page 10 - Thermal Overload Protector; ASME Safety Valve; Glossary of Terms
10 Thermal Overload Protector If thermal overload protector shuts motorOFF frequently look for the followingcauses. 1. Low voltage. 2. Wrong gauge wire. 3. Clogged air filter. 4. Lack of proper ventilation. 5. Unit is being used with an extension cord. See Troubleshooting Chart for correctiveaction....
Page 11 - Line Pressure Gauge; Unpacking and Checking Contents; Installation
11 Regulator A control that adjusts the line pressure tothe proper amount needed to operatespray guns and air tools. Tank Pressure Gauge Indicates tank pressure in psi. Line Pressure Gauge Displays the current line pressures. It isregulated by the regulator knob. Cut-in/Cut-off Pressure Specific psi...
Page 12 - Getting to Know Your Air Compressor
12 Getting to Know Your Air Compressor 2 Air Filter 5 Tank Drain Valve 4 Handles 1 Belt Guard 3 Dipstick 7 Air Storage Tank 6 On/Off Switch (PressureSwitch) 12 ASME Safety Valve 10 Regulator Knob 13 Air Outlet Fittings 11 Tank PressureGauge 9 Regulated Outlet Gauge 8 Motor Voltage Selector Switch
Page 14 - Operating Your Air Compressor; Lubrication; IMPORTANT; Moisture in Compressed Air
14 Operating Your Air Compressor All lubricated compressor pumps dis-charge some condensed water and oilwith the compressed air. Install appropri- ate water/oil removal equipment and con-trols as necessary for the intended appli-cation. Remove the dipstick and fill pump with 12ounces of oil. Use sin...
Page 16 - Operating Your Air Compressor (continued); For Trouble-Free Operation
16 Operating Your Air Compressor (continued) 1. Read instructions: Carefully read through this operator’s manualBEFORE OPERATING the new aircompressor. It contains informationabout operation and maintenance ofthe unit. 2. Drain tanks daily: Depressurize sys- tem prior to draining tanks. Open tankdra...
Page 17 - Maintenance
17 1. Check compressor for any visible problems, especially check air filter tobe sure it is clean. 2. Pull ring on safety valve and allow it to snap back to normal position. 3. Drain moisture from tanks daily. Shut compressor off. Depressurize systemprior to draining tanks. Drain moisturefrom tanks...
Page 18 - Tank; Drain liquid from tanks daily.; TO OPEN; Filter Removal, Inspection and Replacement
18 The tanks should be carefully inspectedat a minimum of once a year. Look forcracks forming near the welds. If a crackis detected, remove pressure from tankimmediately and replace. Tank Never attempt to repair or modi-fy a tank! Welding, drilling orany other modification willweaken the tank result...
Page 19 - Maintenance Schedule; Storage
19 Operation Daily Weekly Drain Tanks Check Air Filter Check Safety Valve Blow Dirt From Inside Motor Maintenance Schedule 1. When not in use, compressor should be stored in a cool dry place. 2. Tanks should be drained of moisture. 3. Hose should be disconnected and hung open ends down to allow any ...
Page 20 - Troubleshooting; TROUBLE
20 Troubleshooting For your own safety do not tryand run the air compressorwhile troubleshooting. ! WARNING: TROUBLE PROBABLE CAUSE REMEDY Compressor will notrun Motor hums but can-not run or runs slow-ly Fuses blow/circuitbreaker trips repeat-edly 1. Unit is plugged into extension cord 2. No electr...
Page 24 - Repair Parts
24 Repair Parts 1 2 3 4 5 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 3233 34 35 39 40 41 42 43 9 8 7 6 To pump 37 30 31