Page 2 - Manufactured Date; SA; NOTE: Consult insurance carrier, local building inspector, fire
Page 2 7014-188B February 3, 2010 R CB1200-I Pellet Insert R R and Welcome to the Quadra-Fire Family ! Hearth & Home Technologies welcomes you to our tradition of excellence! In choosing a Quadra-Fire appliance, you have our assurance of commitment to quality, durability, and performance.This co...
Page 3 - TABLE OF CONTENTS; Safety Alert Key:
R R R February 3, 2010 7014-188B Page 3 CB1200-I Pellet Insert Section 1: Listing and Code Approvals A. Appliance Certifications ...................... 4 B. Mobile Home Approved ...................... 4 C. Glass Specifications ............................ 4 D. Electrical Rating ........................
Page 4 - Listing and Code Approvals; A. Appliance Certification; This appliance is also approved for installation; B. Mobile Home Approved; ASTM; D. Electrical Rating; • Overfire
Page 4 7014-188B February 3, 2010 R CB1200-I Pellet Insert R R 1 Listing and Code Approvals A. Appliance Certification C. Glass Specifications E. BTU & Efficiency Specifications This appliance is equipped with 5mm ceramic glass. Replace glass only with 5mm ceramic glass. Please contact your deal...
Page 5 - Getting Started; ations; Warning! Risk of Fire; Appliance Location; Check building codes prior to installation.; L o c a t i n g t h e a p p l i a n c e i n a l o c a t i o n o f
R R R February 3, 2010 7014-188B Page 5 CB1200-I Pellet Insert 2 Getting Started A. Design, Installation & Location Consider- ations Warning! Risk of Fire Damaged parts could impair safe operation. Do NOT install damaged, incomplete or substitute components. 1. Appliance Location NOTICE: Check b...
Page 6 - C. Thermostat Location; CAUTION; Hearth & Home Technologies assumes no
Page 6 7014-188B February 3, 2010 R CB1200-I Pellet Insert R R C. Thermostat Location The thermostat’s location will have some effect on the appliance’s operation. When the thermostat is located close to the appliance, it may require a slightly higher temperature setting to keep the rest of the hous...
Page 7 - G. Tools And Supplies Needed; Or any such action that may cause a fire hazard.; WARNING
R R R February 3, 2010 7014-188B Page 7 CB1200-I Pellet Insert H. Inspect Appliance & Components and Pre-Use Check List Reciprocating Saw Channel Locks Hammer Phillips Screwdriver Tape Meausre Plumb Line Level Framing Material Hi-temp Caulking Material Gloves Safety Glasses Framing Square Electr...
Page 8 - Page 8; Dimensions and Clearances; A. Appliance Dimensions; Panel; Standard
Page 8 7014-188B February 3, 2010 R CB1200-I Pellet Insert R R 3 Dimensions and Clearances A. Appliance Dimensions Figure 8.2 - Front View Figure 8.1 - Top View Figure 8.3 - Side View Panel A B Standard 30 inches (762mm) 40 inches (1016mm) Large 33 inches (838mm) 50 inches (1270mm) B A 30 in. (762mm...
Page 9 - INSTALLED AS A BUILT-IN UNIT; INCH (0mm) CLEARANCE TO ExPOSED SECTION AND FACE TRIM; Rear Shroud Kit is Required for Built-In Installation
R R R February 3, 2010 7014-188B Page 9 CB1200-I Pellet Insert NOTE: • Illustrations reflect typical installations and are FOR DESIGN PURPOSES ONLY . • Illustrations/diagrams are not drawn to scale. • Actual installation may vary due to individual design preference. B. Clearance To Combustibles, UL ...
Page 10 - D. Minimum Opening for Masonry and Zero; Inches; C. Minimum Clearances To Combustibles for; NOTE; E. Masonry Minimum Opening
Page 10 7014-188B February 3, 2010 R CB1200-I Pellet Insert R R A B C D D. Minimum Opening for Masonry and Zero Clearance Fireplaces for Built-In Using Rear Shroud SIDE W AL L MANTEL D C E A B Face Trim Inches Millimeters A Louvers to combustible side wall 6 153 B Insert top to mantel 12 305 C Top t...
Page 11 - G. Calculating Alternate Floor Protection Material; Thermal Conductivity: k value; H. Prefabricated Metal Chimney
R R R February 3, 2010 7014-188B Page 11 CB1200-I Pellet Insert G. Calculating Alternate Floor Protection Material Thermal Conductivity: k value The k value indicates the amount of heat (in BTU’s) that will flow in 1 hour through 1 square foot of a uniform material 1 inch thick for each degree (F) o...
Page 12 - Figure; In Canada when using a factory-built chim-; ney it must be safety listed, Type UL103 HT (2100; THIS FIREPLACE MAY HAVE BEEN ALTERED
Page 12 7014-188B February 3, 2010 R CB1200-I Pellet Insert R R Mark area of floor to cut Starter hole Keep sharp edge of metal floor away from power cord • The firebrick (refractory), glass doors, screen rails, screen mesh and log grates can be removed from a factory-built firebox in order to gain ...
Page 13 - Do not terminate vent; in any enclosed or semi-enclosed; A. Chimney and Exhaust Connection; Chimney & Connector; INSTALL VENT AT CLEARANCES SPECIFIED BY THE; Substitute or damaged vent components may; Vent surfaces get HOT, can cause burns if
R R R February 3, 2010 7014-188B Page 13 CB1200-I Pellet Insert Do not terminate vent in any enclosed or semi-enclosed area such as a carport, garage, attic, crawl space, under a sun deck or porch, narrow walkway or closely fenced area, or any location that can build up a concentration of fumes such...
Page 14 - ALTITUDE IN THOUSANDS OF FEET; maintenance can cause injury or property damage. Refer; D. Pipe Selection Chart; See; C. Equivalent Feet of Pipe; Note: This is a generic example and is not; Example 1; : If the equivalent length of pipe is 23 feet (7m)with altitude; Example 2; diameter type “L” or “PL” vent
Page 14 7014-188B February 3, 2010 R CB1200-I Pellet Insert R R 3 in. or 4 in. (76mm or 102mm) Diameter Pipe Equivalent Pipe Length In Feet ALTITUDE IN THOUSANDS OF FEET 0 20 30 1 2 3 4 5 6 7 8 9 10 4 in. (102mm) Diameter Pipe Only 10 Example 1 Example 2 Improper installation, adjustment, alteration...
Page 15 - Venting Systems; Full Reline With Outside Air - Horizontal
R R R February 3, 2010 7014-188B Page 15 CB1200-I Pellet Insert 5 Venting Systems NOTE: In Canada, where passage through a wall or partition of combustible construction is desired, the installation shall conform to CAN/CSA-B365. Figure 15.1 Fire Risk.Inspection of Chimney:• Masonry chimney must be i...
Page 16 - B. Full Reline With Outside Air - Vertical
Page 16 7014-188B February 3, 2010 R CB1200-I Pellet Insert R R NOTE: Check clearances carefully for this type of instal - lation to ensure adequate room for outside air venting. Check building codes prior to installation. • Installation MUST comply with local, regional, state and national codes and...
Page 17 - Mobile Home; pages 9; A. Mobile Home Installation
R R R February 3, 2010 7014-188B Page 17 CB1200-I Pellet Insert 6 Mobile Home 1. An outside air inlet must be provided for the combustion air and must remain clear of leaves, debris, ice and/or snow. It must be unrestricted while the appliance is in use to prevent room air starvation which causes sm...
Page 18 - A. Rear Shroud Installation; Rear vent installations; or; Top Vent Installation Preparation
Page 18 7014-188B February 3, 2010 R CB1200-I Pellet Insert R R 7 Appliance Set-Up A. Rear Shroud Installation 2. Rear vent installations Parts Required: Part 811-0680, Rear Shroud Kit. Part 811-0690, Rear Vent KitIncludes: Rear Vent Adapter and fastener package. Tools Required: Electric drill, 1/8 ...
Page 20 - B. Outside Air Kit Instructions; Parts Included in Kit:; Never draw outside combustion air from:; Attach hose clamp to; D. Grille Installation; Bag Support Shelf; C. Adjustable Hopper Options
Page 20 7014-188B February 3, 2010 R CB1200-I Pellet Insert R R B. Outside Air Kit Instructions Parts Included in Kit: 1 piece of 2 inch x 3 ft. flex hose, 1 hose clamp and 1 rodent screen. 1. Measure distance from floor to air vent opening in appli - ance and mark location on wall. 2. Use saw to cu...
Page 21 - E. Adjustable Hearth Support; Size: 9”D x 45”W, 2” to 10” Height Adjustment; top; Sheet metal trim edges will be sharp.
R R R February 3, 2010 7014-188B Page 21 CB1200-I Pellet Insert E. Adjustable Hearth Support Size: 9”D x 45”W, 2” to 10” Height Adjustment Included in Kit: (1) trim top, (1) trim front, (2) trim sides, double-sided tape (already installed) Tools Needed: Phillips head screw driver, sheet metal shears...
Page 22 - F. Panel and Trim Set; Tools Needed
Page 22 7014-188B February 3, 2010 R CB1200-I Pellet Insert R R F. Panel and Trim Set Standard Size: 30 inches H x 40 inches W (762mm x 1016mm) Large Size: 33 inches H x 50 inches W (838mm x 1270mm) Included in Kit: 2 side panels, 1 top panel, 2 side trim, 1 top trim, 2 corner brackets and fastener ...
Page 23 - Panel Locator Hole
R R R February 3, 2010 7014-188B Page 23 CB1200-I Pellet Insert Panel Locator Hole 5. Hold side curtains in open position and lower panel set over insert setting lower edge of top panel in slot between hopper lid and panel support as shown in Figure 23.1 . Place existing screw head (installed in Fig...
Page 24 - Installed Clip; • Brick may have small wires protruding from
Page 24 7014-188B February 3, 2010 R CB1200-I Pellet Insert R R G. Optional Brick Set Installation H. Brick Clip Installation 1. Slide bottom of left rear brick in first; rotate top edge to - ward rear of appliance and then rotate outer edge toward rear of appliance, until brick slides into place. F...
Page 25 - I. Optional Log Set Placement Instructions; Logs are FRAGILE. Use extreme care when handling or; LOCATING PINS; Top Log; J. Thermostat Installation; • Do NOT remove grounding prong from plug.; Terminal Block
R R R February 3, 2010 7014-188B Page 25 CB1200-I Pellet Insert I. Optional Log Set Placement Instructions CAUTION Logs are FRAGILE. Use extreme care when handling or cleaning logs. NOTE: Due to the abrasive nature of a pellet appliance fire, the logs are not covered under warranty. Any placement va...
Page 26 - Operating Instructions; in length; Shelled Field Corn; Do NOT purchase fuel; swallowed
Page 26 7014-188B February 3, 2010 R CB1200-I Pellet Insert R R 8 Operating Instructions A. Fuel Size, Material and Storage 1. Wood Pellets Fuel pellets are made from sawdust or wood by-products. If the source material is hardwood, they can have a higher mineral content, creating more ash. Fuels con...
Page 27 - B. General Operating Information; Thermostat Calls For Heat
R R R February 3, 2010 7014-188B Page 27 CB1200-I Pellet Insert C. Before Your First Fire 1. First, make sure your appliance has been properly installed and that all safety requirements have been met. Pay particular attention to the fire protection, venting and thermostat installation instructions. ...
Page 28 - DO NOT LEAVE FIREPOT FLOOR OPEN; E. Fire Characteristics; set loose at the factory; F. Feed Rate Adjustment Instructions
Page 28 7014-188B February 3, 2010 R CB1200-I Pellet Insert R R WARNING Fire Risk Do NOT operate appliance: • With appliance door open. • Firepot floor open. • Cleaning slide plates open. Do NOT store fuel: • Closer than required clearances to com - bustibles to appliance • Within space required for...
Page 29 - Odors and vapors released during initial operation.
R R R February 3, 2010 7014-188B Page 29 CB1200-I Pellet Insert H. Frequently Asked Questions ISSUES SOLUTIONS 1. Metallic noise. 1. Noise is caused by metal expanding and contracting as it heats up and cools down, similar to the sound pro - duced by a furnace or heating duct. This noise does not af...
Page 30 - Troubleshooting; action to be taken.; Symptom; Possible Cause
Page 30 7014-188B February 3, 2010 R CB1200-I Pellet Insert R R 9 Troubleshooting With proper installation, operation, and maintenance your appliance will provide years of trouble-free service. If you do experience a problem, this troubleshooting guide will assist a qualified service person in the d...
Page 33 - Maintaining & Servicing Your Appliance; C. General Maintenance; Depending on the type of fuel you are burning will dictate how; A. Proper Shutdown Procedure; Cleaning or Inspection; Frequency; B. Quick Reference Maintenance Chart; Follow the detailed instructions found in this; Shock and Smoke Hazard
R R R February 3, 2010 7014-188B Page 33 CB1200-I Pellet Insert 10 Maintaining & Servicing Your Appliance C. General Maintenance 1. Types of Fuel Depending on the type of fuel you are burning will dictate how often you have to clean your firepot. If the fuel you are burning has a high dirt or as...
Page 35 - Heat exchanger cleaning rods may be warm; There are heavy duty vacuum cleaners specifically; Handle glass assembly with care.
R R R February 3, 2010 7014-188B Page 35 CB1200-I Pellet Insert 7. Cleaning Heat Exchanger Chambers & Drop Tube • Frequency: Weekly or every 1 ton of fuel • By: Homeowner The amount of ash buildup in the firepot will be a good guide to determine how often you should clean the heat exchangers. a....
Page 37 - D. High Ash Fuel Content Maintenance; is shown in
R R R February 3, 2010 7014-188B Page 37 CB1200-I Pellet Insert Ash Build Up in Firebox Pellets Back Up In Feed Tube Firepot Overfills Tall, Lazy Flame, Orange in Color Incorrect Correct Flame Size, Yellow/White in Color Correct Figure 37.1 Figure 37.2 Figure 37.3 Fire Risk. WARNING • High ash fuels...
Page 38 - E. Glass Replacement; Replacing Center Glass
Page 38 7014-188B February 3, 2010 R CB1200-I Pellet Insert R R E. Glass Replacement • Glass is 5mm thick high temperature heat- resistant ceramic glass. • DO NOT REPLACE with any other material.• Alternate material may shatter and cause injury WARNING Top & Bottom Frame Door Latch Side Frame Ce...
Page 39 - F. Igniter Replacement; Igniter
R R R February 3, 2010 7014-188B Page 39 CB1200-I Pellet Insert G. Baffle Removal a. Be sure the appliance is allowed to cool, has been unplugged and the exhaust blower is off. b. Open glass door. c. Grasp the bottom of the baffles and pull up to dis - lodge from hook attachment. d. Use a standard s...
Page 40 - Reference Materials; Heat Output Switch; When describing the location of a component; Convection Blower; A. Component Function
Page 40 7014-188B February 3, 2010 R CB1200-I Pellet Insert R R 11 Reference Materials 7. Heat Exchangers The heat exchangers transfer heat from the exhaust system into convection air. There are 2 clean out rods located under the heat exchangers. 8. Heat Output Switch The heat output switch is locat...
Page 41 - Hopper
R R R February 3, 2010 7014-188B Page 41 CB1200-I Pellet Insert 16. Thermostat The appliance is designed to run on a 12 volt AC thermostat. The heat anticipator, if present, should be set on the lowest setting available. 17. Snap Disc #1 (Convection Blower) 125°F Snap disc #1 is located on the right...
Page 42 - Control Box; B. Component Locations
Page 42 7014-188B February 3, 2010 R CB1200-I Pellet Insert R R Terminal Block Center 2 Screws for Thermostat Wires Power Outlet Heat Output Switch Reset Button Red Call Light Fuse Control Box Blue Blinking Light Red/ Green Light B. Component Locations Figure 42.1 Exhaust Blower Convection Blower Ex...
Page 44 - D. Service Parts and Accessories
Page 44 7014-188B February 3, 2010 R CB1200-I Pellet Insert R R D. Service Parts and Accessories Stocked at Depot Item Description Comments Part Number 1 Top SRV410-7960 Hinge, Hopper Lid 812-4220 Mount, Hopper Lid Support, Left 410-8200 Mount, Hopper Lid Support, Right 410-7410 Mount, Hopper Lid Su...
Page 48 - Avk Rivnut Repair Kit
Page 48 7014-188B February 3, 2010 R CB1200-I Pellet Insert R R To order the entire assembly, order the top line part number only. To order an individual part from an assembly, order the part(s) listed in the indented portion. HOW TO ORDER Stocked at Depot Item Description Comments Part Number FASTE...
Page 49 - E. Service And Maintenance Log
R R R February 3, 2010 7014-188B Page 49 CB1200-I Pellet Insert Date of Service Performed By Description of Service E. Service And Maintenance Log
Page 52 - CONTACT INFORMATION; For the number of your nearest Quadra-Fire dealer; We recommend that you record the following pertinent; DO NOT DISCARD THIS MANUAL; DO NOT
R Hearth & Home Technologies 1445 North Highway Colville, WA 99114 Division of HNI INDUSTRIES www.quadrafire.com 7014-188B February 3, 2010 Page 52 CONTACT INFORMATION : Please contact your Quadra-Fire dealer with any questions or concerns. For the number of your nearest Quadra-Fire dealer visit...