Quadra-Fire QV36A-FB - Manuals

Page 2 - Congratulations; Owner’s Manual; Read this manual before installing or operating this appliance.; Homeowner Reference Information; NATURAL GAS; XXXXXXXX

Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev. S • 11/11 2 Congratulations Model Name: ___________________________________________ Date purchased/installed: __________________ Serial Number: __________________________________________ Location on appliance: ____________________ Dealership pur...

Page 3 - Table of Contents; A. Maintenance Tasks

3 Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev. S • 11/11 Table of Contents 1 Listing and Code Approvals A. Appliance Certifi cation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4B. BTU Specifi cations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4C. High Altitud...

Page 4 - This installation must conform with local codes. In the; Listing and Code Approvals; B. BTU Specifi cations; TYPE: Direct Vent Gas Appliance Heater; A. Appliance Certifi cation; Material which will not ignite and burn. Such materials are; E. Combustible Materials Specifi cation; • A 110-120 VAC circuit for this product must be protected; WARNING; NOT INTENDED FOR USE AS A PRIMARY HEAT SOURCE.; C. High Altitude Installations

Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev. S • 11/11 4 Note: This installation must conform with local codes. In the absence of local codes you must comply with the National Fuel Gas Code, ANSI Z223.1-latest edition in the U.S.A. and the CAN/CGA B149 Installation Codes in Canada. 1 1 Lis...

Page 5 - T h e f o l l o w i n g r e q u i r e m e n t s r e f e r e n c e va r i o u s

5 Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev. S • 11/11 G. Requirements for the Commonwealth of Massachusetts For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those ow...

Page 6 - A. Design and Installation Considerations; Getting Started; C. Inspect Appliance and Components; • Read all of the instructions before starting the insta-; CAUTION; Any such action may cause a fi re hazard.

Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev. S • 11/11 6 A. Design and Installation Considerations Quadra-Fire direct vent gas appliances are designed to operate with all combustion air siphoned from outside of the building and all exhaust gases expelled to the outside. No additional outsi...

Page 8 - Framing and Clearances; A. Selecting Appliance Location; Model

Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev. S • 11/11 8 A D E 1/2 in. F B C F 3 3 Framing and Clearances Note:• Illustrations reflect typical installations and are FOR DESIGN PURPOSES ONLY. • Illustrations/diagrams are not drawn to scale. • Actual installation may vary due to individual d...

Page 9 - C. Mantel Projections; B. Constructing the Appliance Chase

9 Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev. S • 11/11 5 4 3 2 1 2 1 4 6 8 1/2 Fire Risk. • Construct chase to all clearance specifi cations in manual. • Locate and install appliance to all clearance specifi cations in manual. D. Clearances Fire Risk. Odor Risk. • Install appliance on ha...

Page 10 - Clearance to Combustibles; Inches; Framing should be constructed of 2 X 4 lumber

Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev. S • 11/11 10 C B D A Figure 3.4 Clearances to Combustibles E H I G J F Clearance to Combustibles A B C D E F G H I J Rough Opening (Vent Pipe) Rough Opening (Height) Rough Opening (Depth) Rough Opening (Width) Clearance to Ceiling Combustible Fl...

Page 11 - A. Vent Termination Minimum Clearances; • Do not pack air space with insulation or other; Termination Locations; Measure horizontal clearances from this surface.; • Restricted air fl ow affects burner operation.

11 Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev. S • 11/11 A. Vent Termination Minimum Clearances Fire Risk. Explosion Risk. Maintain vent clearance to combustibles as specifi ed. • Do not pack air space with insulation or other materials. Failure to keep insulation or other materials away ...

Page 12 - Covered Alcove Applications; NOT

Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev. S • 11/11 12 O N P R Q X = AIR SUPPLY INLET A = 12 inches.................clearances above grade, veranda, porch, deck or balcony B = 12 inches.................clearance to window or door that may be opened, or to permanently closed window C = 1...

Page 13 - ALL vent confi guration specifi cations MUST be followed.; Vent Information and Diagrams; C. Measuring Standards; Horizontal

13 Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev. S • 11/11 Fire Hazard. Explosion Risk. Asphyxiation Risk. Do NOT connect this gas appliance to a chimney fl ue serving a separate solid-fuel or gas burning appliance. • Vent this appliance directly outside. • Use separate vent system for this...

Page 14 - Must have a 12 inch minimum; One Elbow; Minimum; Minimum; * If the horizontal component is less than

Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev. S • 11/11 14 Note: Must have a 12 inch minimum vertical vent before attaching a 90° elbow to the unit. H 1 V 1 Figure 5.3 Figure 5.4 D. Vent Diagrams 1. Top Vent - Horizontal Termination One Elbow Two Elbows * If the horizontal component is less...

Page 15 - Three Elbows; A section of vertical pipe (12 inches minimum)

15 Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev. S • 11/11 Figure 5.5 1. Top Vent - Horizontal Termination - (continued) Three Elbows H T V T H 2 H 1 V 2 V 1 V T Min. H T Max. 1 ft. 6 in. 3 ft. 2 ft. 6 in. 6 ft. 3 ft. 6 in. 9 ft. 4 ft. 10 ft. 4 ft. 6 in. 12 ft. 5 ft. 6 in. 15 ft. 6 ft. 6 in...

Page 18 - A. Pipe Clearances to Combustibles; Vent Clearances and Framing; B. Wall Penetration Framing; Combustible Wall Penetration; • Do not pack air space with insulation or; The top standoff is fl at on top of the unit for shipping

Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev. S • 11/11 18 A. Pipe Clearances to Combustibles 6 6 Vent Clearances and Framing B. Wall Penetration Framing Combustible Wall Penetration Frame a hole in a combustible wall for an interior wall shield fi restop, (Figure 6.2) whenever a wall is pe...

Page 19 - C. Vertical Penetration Framing; Installing the Ceiling Firestop; ATTIC ABOVE; Installing Attic Shield; Fire Hazard

19 Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev. S • 11/11 C. Vertical Penetration Framing Installing the Ceiling Firestop • Frame an opening 10 inches by 10 inches whenever the vent system penetrates a ceiling/fl oor (see Figure 6.3). • Frame the area with the same sized lumber as used in ...

Page 20 - Appliance Preparation; rial Assembly; Gas; Sharp Edges

Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev. S • 11/11 20 7 7 Appliance Preparation A. Removing Non-combustible Facing Mate- rial Assembly The non-combustible assembly is located on the back side of appliance. CAUTION Handle with care• Non-combustible material may be damaged if dropped. • ...

Page 21 - C. Securing and Leveling the Appliance; • Do NOT notch into the framing around the appliance spacers.

21 Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev. S • 11/11 C. Securing and Leveling the Appliance The diagram shows how to properly position, level, and secure the appliance (see Figure 7.8). Nailing tabs are pro-vided to secure the appliance to the framing members. • Venting - refer to Ven...

Page 22 - D. Installing Non-combustible Facing Material

Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev. S • 11/11 22 Fire Risk. • Follow these instructions exactly. • Facing materials must be installed properly to prevent fi re. • N o m a t e r i a l s m a y b e s u b s t i t u t e d w i t h o u t authorization by Hearth & Home Technologies. W...

Page 23 - A. Assembly of Vent Sections; Installing Vent Pipe; Attaching Vent to the Firebox Assembly; Assembling Pipe Sections; The end of the pipe sections with; Fire Risk; High Temperature Silicone Sealant; The end of the pipe sections with the lances/tabs on

23 Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev. S • 11/11 FIBERGLASS ROPE RING FIRST VENT COMPONENT Fire RiskExhaust Fumes RiskImpaired Performance of Appliance• Overlap pipe slip sections at least 1-1/2 inches. • Use pilot holes for screws.• Screws must not exceed one inch long.• Pipe may...

Page 24 - INCORRECT; Assembling DVP-12A Slip Sections; Cut from this end

Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev. S • 11/11 24 Figure 8.5 Seams Note: Make sure that the seams are not aligned to prevent unintentional disconnection. INCORRECT CORRECT Assembling DVP-12A Slip Sections The outer fl ue of the slip section should slide over the outer fl ue of the ...

Page 25 - B. Disassembly of Vent Sections; Securing the Vent Sections; Improper support may allow vent to sag or separate.

25 Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev. S • 11/11 B. Disassembly of Vent Sections To disassemble any two pieces of pipe, rotate either section (see Figure 8.11), so that the seams on both pipe sections are aligned (see Figure 8.12). They can then be carefully pulled apart. Securing...

Page 26 - C. Installing Heat Shield and Horizontal Termination Cap; Heat Shield Requirements for Horizontal Termination; and

Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev. S • 11/11 26 C. Installing Heat Shield and Horizontal Termination Cap NOTE: Where required, an exterior wall fl ashing is available. When penetrating a brick wall, a brick extension kit is available for framing the brick. Heat Shield Requirement...

Page 27 - D. Installing Roof Flashing and Vertical Ter-; Inspect external vent cap regularly.

27 Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev. S • 11/11 SCREWS CAULK STORM COLLAR (1 of 3) D. Installing Roof Flashing and Vertical Ter- mination Cap For installation of vertical termination cap see minimum vent heights for various pitched roofs (see Figure 8.14). Roof Pitch H (Min.) Ft....

Page 28 - Assembling and Installing Storm Collar; glasses during installation.

Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev. S • 11/11 28 Figure 8.17 Assembling the Storm Collar Figure 8.18 Assembling the Storm Collar Around the Pipe Connect both halves of the storm collar with two screws (see Figure 8.17). Wrap the storm collar around the exposed pipe section and ali...

Page 29 - Gas Information; • If substituting for these components, please consult; Refer to; Reference Section 16; for location of gas line; Pressure

29 Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev. S • 11/11 Note: Have the gas supply line installed in accordance w i t h l o c a l b u i l d i n g c o d e s , i f a ny. I f n ot , f o l l o w A N S I 223.1. Installation should be done by a qualifi ed installer approved and/or licensed as r...

Page 30 - HIGH ALTITUDE INSTALLATIONS; • Ensure that gas line does not come in contact with outer

Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev. S • 11/11 30 Fire hazard. Do NOT change the valve settings. • This valve has been preset at the factory. • Changing valve settings may result in fi re hazard or bodily injury. HIGH ALTITUDE INSTALLATIONS U.L. Listed gas appliances are tested and...

Page 31 - A. Recommendation for Wire; Electrical Information; National Electric Code ANSI/NFPA 70-latest; B. Connecting to the Appliance; EXCEPT; C. IntelliFire Ignition System Wiring; Note

31 Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev. S • 11/11 A. Recommendation for Wire This appliance requires 110-120 VAC be wired to the junction box either for use of optional accessories or for proper operation of the appliance. 10 10 Electrical Information Note: This appliance must be e...

Page 32 - LIGHT BULBS; Introduction; Installation precautions; D. Optional Accessories Requirements

Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev. S • 11/11 32 CAUTION Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing. Shock hazard. • Replace damaged wire with type 105º C rated w...

Page 33 - Operating Instructions; For units WITH factory installed rocker switch.; The temperature displayed by the wall switch may

33 Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev. S • 11/11 Figure 10.3. Installation instructions Determine location Determine the location for the wall switch. The chosen location should provide an accessible location in the same space as the gas fi replace. Never place this unit in a sepa...

Page 34 - NOTE: The controller will turn off the fi replace at 2; When in Child Proof Mode, only the arrow buttons

Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev. S • 11/11 34 Setting Flame Height/manifold pressure (To be done by a qualifi ed service technician). Upon initial power-up of this device, valve pressure must be set for fl ame adjustment. • Loosen output pressure tap on valve and connect with p...

Page 35 - F. Junction Box Installation; OUTSIDE; Do NOT wire

35 Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev. S • 11/11 WHT WHT BLK BLK GRN wire inside box Copperground attachedto GRN screw withGRN wire 14/2WG Cover Plateoutside firebox Romex Connector F. Junction Box Installation If the box is being wired from the OUTSIDE of the appli- ance: • Remov...

Page 36 - A. Mantel Projections; Finishing; MUST; Facing Requirements

Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev. S • 11/11 36 A. Mantel Projections Figure 11.1 shows the minimum vertical and correspond-ing maximum horizontal dimensions of appliance mantels or other combustible projections above the top front edge of the appliance. 11 11 Finishing B. Facing...

Page 37 - Appliance Setup; A. Remove Shipping Materials; Placing the Ember Material; • Embers CANNOT be placed directly over ports. Care

37 Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev. S • 11/11 12 12 Appliance Setup A. Remove Shipping Materials Remove shipping materials from inside or underneath the fi rebox. B. Clean the Appliance Clean/vacuum any sawdust that may have accumulated inside the fi rebox or underneath in the ...

Page 38 - E. Positioning the Logs

Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev. S • 11/11 38 Log Assembly: LOGS-2062 E. Positioning the Logs Carefully remove the logs from the packaging. CAUTION: Logs are fragile! Figure 12.1 1 1 6 6 5 5 4 4 3 3 2 2 Carefully remove the grate from the foam sup-ports and then remove the foam...

Page 41 - Assembly; Handle glass doors with care.; Removing Glass Assembly; Orifi ce Holder; Open Closed

41 Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev. S • 11/11 F. Glass Assembly Handle glass doors with care. • Inspect the gasket to ensure it is undamaged. • Inspect the glass for cracks, chips or scratches. • Do NOT strike, slam or scratch glass. • Do NOT operate appliance with glass door r...

Page 42 - I. Air Shutter Setting; This should be adjusted by a quali-

Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev. S • 11/11 42 H. Grilles and Trim Install optional marble and brass trim surround kits as de-sired. Marble, brass, brick, tile, or other noncombustible materials can be used to cover up the gap between the sheet rock and the appliance. Do not obs...

Page 43 - A. Before Lighting Appliance; HOT SURFACES

43 Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev. S • 11/11 A. Before Lighting Appliance This appliance has an IntelliFire ignition system. 13 13 Operating Instructions CAUTION If installing IntelliFire ignition battery backup: • Do not install batteries if the backup mode may not be used fo...

Page 44 - LIGHTING; NOT FOR USE; Final inspection by

Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev. S • 11/11 44 B. Lighting Appliance IPI Ignition 1. This appliance is equipped with an ignition device which automatically lights the burner. DO NOT try to light the burner by hand. 2. Wait fi ve (5) minutes to clear out any gas. Then smell for g...

Page 45 - Initial Break-in Procedure; The appliance should be run three to four hours; C. After Appliance is Lit; ISSUE

45 Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev. S • 11/11 Initial Break-in Procedure When you light the appliance, you may notice that it pro-duces heat which does have an associated odor or smell. If you feel this odor is excessive it may require the initial three to four hour continuous ...

Page 46 - Troubleshooting; A. IntelliFire Ignition System; Symptom; Verify that 110/VAC power is “ON” to junction box.

Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev. S • 11/11 46 14 14 Troubleshooting With proper installation, operation, and maintenance your gas appliance will provide years of trouble-free service. If you do experience a problem, this troubleshooting guide will assist a qualifi ed service pe...

Page 48 - When cleaning glass door:

Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev. S • 11/11 48 15 15 Maintaining and Servicing Appliance Although the frequency of appliance servicing and maintenance will depend on use and the type of installation, a qualifi ed service technician should perform an appliance checkup at the begi...

Page 50 - Reference Materials; A. Appliance Dimension Diagram

Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev. S • 11/11 50 16 16 Reference Materials H L K P R O A S J I ø F C G E V U T B D M Q GAS LINE ACCESS ELECTRICAL ACCESS A. Appliance Dimension Diagram Dimensions are actual appliance dimensions. Use for reference only. For framing dimensions and cl...

Page 51 - B. Vent Components Diagrams

51 Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev. S • 11/11 B. Vent Components Diagrams Figure 16.2 DVP vent components Pipe Effective Length Inches Millimeters DVP4 4 102 DVP6 6 152 DVP12 12 305 DVP24 24 610 DVP36 36 914 DVP48 48 1219 DVP6A 3 to 6 76 to 152 DVP12A 3 to 12 76 to 305 DVP12MI ...

Page 52 - Horizontal Termination Cap; Max; The heat shield is designed to be; Heat

Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev. S • 11/11 52 DVP-TRAP1 DVP-TRAP2 DVP-TRAPK2 DVP-TRAPK1 DVP-TRAP Horizontal Termination Cap 15-1/8 in. (384 mm) 12 in. (305 mm) 8 in. (203 mm) Max Effective Length Note: Heat shields MUST overlap by a minimum of 1-1/2 in. (38 mm). The heat shield...

Page 54 - Beginning Manufacturing Date: April 2004; 6” Direct Vent Gas Fireplace; Stocked; ITEM; Log Set Assembly

Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev. S • 11/11 54 C. Service Parts QV36A-FB Beginning Manufacturing Date: April 2004 Ending Manufacturing Date:______ R 36” Direct Vent Gas Fireplace IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement parts for your applianc...

Page 58 - This warranty is void if:; QRWOLPLWHGWRLPSURSHUFKLPQH\RUYHQWLQJLQVWDOODWLRQ; LIMITATIONS OF LIABILITY:; DWLRQRIJODVV

Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev. S • 11/11 58 D. Limited Lifetime Warranty (continued) 4021-645C 12-29-10 Page 2 of 2 WARRANTY CONDITIONS: 7KLVZDUUDQW\RQO\FRYHUV++7DSSOLDQFHVWKDWDUHSXUFKDVHGWKURXJKDQ++7DXWKRUL]HGGHDOHURUGLVWULEXWRU$OLVWRI ++7DXWKRUL]HGGHDOHUVLVDYDLODEOHRQWKH+...

Page 59 - E. Contact Information; For the location of your nearest Quadra-Fire dealer,; DO NOT DISCARD THIS MANUAL; • Leave this manual with

59 Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev. S • 11/11 Quadra-Fire, a brand of Hearth & Home Technologies Inc. 7571 215 th Street West, Lakeville, MN 55044 www.quadrafi re.com E. Contact Information Please contact your Quadra-Fire dealer with any questions or concerns. For the locat...