Quadra-Fire QFP38-NG - Manuals
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Manual Quadra-Fire QFP38-NG
Summary
Quadra-Fire • QFP38 Series • 4061-300 Rev i • 9/09 2 Listing Label Information/Location Model Name: ___________________________________________ Date purchased/installed: __________________ Serial Number: __________________________________________ Location on fi replace: _____________________ Dealers...
Quadra-Fire • QFP38 Series • 4061-300 Rev i • 9/09 3 Safety Alert Key: • DANGER! Indicates a hazardous situation which, if not avoided will result in death or serious injury. • WARNING! Indicates a hazardous situation which, if not avoided could result in death or serious injury. • CAUTION! Indicate...
Quadra-Fire • QFP38 Series • 4061-300 Rev i • 9/09 5 B. Limited Lifetime Warranty Î
Quadra-Fire • QFP38 Series • 4061-300 Rev i • 9/09 7 C. BTU Specifi cations MODELS: QFP38-NG, QFP38-LP LABORATORY: Underwriters Laboratories, Inc. (UL) TYPE: Vented Gas Fireplace Heaters STANDARD: ANSI Z21.88b-2008 • CSA 2.33b-2008 E. Non-Combustible Materials Specifi cation Material which will not ...
Quadra-Fire • QFP38 Series • 4061-300 Rev i • 9/09 8 H. Requirements for the Commonwealth of Massachusetts For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operate...
Quadra-Fire • QFP38 Series • 4061-300 Rev i • 9/09 9 Decorative Doors (not shown) Section 2.D. Fixed Glass Assembly Section 2.E. Mantel Hearth (not required) Climate Control Switch Section 2.B. Clear SpaceSection 2.C. Figure 2.1 General Operating Parts B. Your Fireplace WARNING! DO NOT operate fi re...
Quadra-Fire • QFP38 Series • 4061-300 Rev i • 9/09 10 Clear Space 3 ft (0.91 m) in front ofappliance C. Clear Space WARNING! DO NOT place combustible objects in front of the fi replace or block louvers. High temperatures may start a fi re. See Figure 2.3. Avoid placing candles and other heat-sensiti...
Quadra-Fire • QFP38 Series • 4061-300 Rev i • 9/09 11 H. System Description The Remote Control System consists of three elements:• Transmitter • Receiver • Fan Control Module (FCM) I. Fan Control Module • Fan Control Module (FCM) controls the following items remotely: - Fan (six speeds)- 120V Out - ...
Quadra-Fire • QFP38 Series • 4061-300 Rev i • 9/09 12 J. Receiver • The receiver is powered by four AA batteries.• The receiver accepts commands via radio frequency from the transmitter to operate the appliance in accordance with the system confi guration. • The receiver three position slider switch...
Quadra-Fire • QFP38 Series • 4061-300 Rev i • 9/09 13 L. Transmitter (Remote Control with LCD Display) • The transmitter is powered by three AAA batteries.• A MODE key is provided to index between the features.• A THERMOSTAT key is used to turn on/off or index through thermostat functions (Figures 2...
Quadra-Fire • QFP38 Series • 4061-300 Rev i • 9/09 16 Remote Flame Control The fl ame control has six fl ame levels. With the system on, and the fl ame level at the maximum in the appliance, press-ing the DOWN ARROW key once will reduce the fl ame height by one step until the fl ame is turned off. T...
Quadra-Fire • QFP38 Series • 4061-300 Rev i • 9/09 18 Fan Speed Control Your appliance is equipped with a hot air circulating fan and the speed of the fan can be controlled by the system. The fan speed can be adjusted through six speeds. To activate this function use the MODE key to index to the Fan...
Quadra-Fire • QFP38 Series • 4061-300 Rev i • 9/09 19 Key Lock This function will lock the keys to avoid unsupervised operation. To activate this function, press the MODE and UP ARROW keys at the same time. (Figure 2.16.) To de-activate this function, press the MODE and UP ARROW keys at the same tim...
Quadra-Fire • QFP38 Series • 4061-300 Rev i • 9/09 20 Q. Lighting Instructions (IPI) • For normal use, activate/deactivate your fi replace with the remote control. • The IPI system may be operated with four AA batteries. • If your fi replace must be deactivated for serviced or an extended period of ...
Quadra-Fire • QFP38 Series • 4061-300 Rev i • 9/09 21 Initial Break-in Procedure • T h e f i r e p l a c e s h o u l d b e r u n t h r e e t o f o u r h o u r s continuously on low. • Turn the fi replace off and allow it to completely cool. • Remove fi xed glass assembly. See Section 15.K. • Clean f...
Quadra-Fire • QFP38 Series • 4061-300 Rev i • 9/09 22 Glass Cleaning Frequency: Seasonally By: Homeowner Tools Needed : Protective gloves, glass cleaner, drop cloth and a stable work surface. CAUTION! Handle fi xed glass assembly with care. Glass is breakable. • Avoid striking, scratching or slammin...
Quadra-Fire • QFP38 Series • 4061-300 Rev i • 9/09 23 Control Compartment and Firebox Top Frequency: Annually By: Qualifi ed Service Technician Tools needed : Protective gloves, vacuum cleaner, dust cloths • Vacuum and wipe out dust, cobwebs, debris or pet hair. Use caution when cleaning these areas...
Quadra-Fire • QFP38 Series • 4061-300 Rev i • 9/09 24 Fan Replacement & Maintenance Frequency: Annually By: Qualifi ed Service Technician Tools needed : Protective gloves, screwdriver. • Remove door front and fi xed glass assembly; refer to Sections 14.K. and 14.L. • Remove logs. • Bend right fr...
Quadra-Fire • QFP38 Series • 4061-300 Rev i • 9/09 25 • Remove two wing nuts holding the fan bracket in place and remove bracket. • Remove fan through the valve plate opening. Figure 3.7 Remove Fan Bracket Remove Wing nuts (both sides) • Clean or replace fan.• Check condition of gasket. It should re...
Quadra-Fire • QFP38 Series • 4061-300 Rev i • 9/09 26 Noncombustible roof flashing maintains minimum clearance around pipe(SECTION 10) Ceiling Firestopon floor of attic(SECTION 8) Vent Pipe(SECTIONS 7, 8, 10) Framing/Header (SECTION 5) Gas Line(SECTION 12) Framing Headed offin Ceiling Joists(SECTION...
Quadra-Fire • QFP38 Series • 4061-300 Rev i • 9/09 27 B. Design and Installation Considerations Quadra-Fire direct vent gas appliances are designed to operate with all combustion air siphoned from outside of the building and all exhaust gases expelled to the out-side. No additional outside air sourc...
Quadra-Fire • QFP38 Series • 4061-300 Rev i • 9/09 28 5 5 Framing and Clearances A. Select Appliance Location When selecting a location for the appliance it is important to consider the required clearances to walls (see Figure 5.1). WARNING! Risk of Fire or Burns! Provide adequate clearance around a...
Quadra-Fire • QFP38 Series • 4061-300 Rev i • 9/09 29 ALL SURFACES MUST BE FLUSHWITH THE BOTTOM OF THE UNIT. C B A Drywall 1 in. (25 mm) 1 in. (25 mm) 1 in. (25 mm) 0 in. 0 in. D 30 in. (762 mm) to ceiling 0 in. to level of standoffs 36 in. (914 mm) Combustible Object A Rough Opening (Width) B Rough...
Quadra-Fire • QFP38 Series • 4061-300 Rev i • 9/09 30 Measured from appliance opening (in inches) 0 - 10 11 12 22 22 1/2 23 30 in. minimum to ceiling D. Mantel and Wall Projections WARNING! Risk of Fire! Comply with all minimum clear- ances to combustibles as specifi ed. Framing or fi nishing materi...
Quadra-Fire • QFP38 Series • 4061-300 Rev i • 9/09 31 A. Vent Termination Minimum Clearances Figure 6.1 Minimum Height From Roof To Lowest Discharge Opening Horizontaloverhang 12 X 20 in. (508 mm) Lowest Discharge Opening Termination Cap Roof Pitchis X / 12 Verticalwall H (min.) - Minimum heightfrom...
Quadra-Fire • QFP38 Series • 4061-300 Rev i • 9/09 33 Horizontal Vertical 8-1/2 in. 8-1/2 in. 12 in. On 45° runs, 1 ft (.3 m) of diagonal is equal to 8-1/2 in. (216 mm) horizontal run and 8-1/2 in. (216 mm) vertical run. A. Approved Pipe This appliance is approved for use with Hearth & Home Tech...
Quadra-Fire • QFP38 Series • 4061-300 Rev i • 9/09 34 H 1 V 1 To replace the fi rst starter elbow with two 45° elbows, refer to Figure 7.4. All other 90° elbows can be replaced with two 45° elbows. General Rules: • SUBTRACT 3 ft. from the total H measurement for each 90° elbow installed horizontally...
Quadra-Fire • QFP38 Series • 4061-300 Rev i • 9/09 35 Figure 7.5 Two Elbows 1. Top Vent - Horizontal Termination - (continued) Figure 7.4 Two 45° Elbows replacing One 90° Elbow 4 ft min. (1.22 m) 20 ft max. (6.10 m) 1 ft min. (.30 m) H 1 V 1 V 2 H 2 Installed Vertically V 1 min H 1 max V 2 min H 2 m...
Quadra-Fire • QFP38 Series • 4061-300 Rev i • 9/09 36 2. Top Vent - Vertical Termination No Elbow Figure 7.6 Figure 7.7 Two Elbows Note: If installing a vertical vent/ termination off the top of the ap-pliance, the fl ue restrictor should be used. See Section 15.J. for damper adjustment. 12 ft (3.66...
Quadra-Fire • QFP38 Series • 4061-300 Rev i • 9/09 37 Framing should be constructed of 2 X 4 lumber or heavier. The center of theframing hole is1 in. [25 mm] abovethe center of thehorizontal vent pipe. Vent framing hole. 68 in. (1727 mm)* * Center of pipe 10 in. (254 mm) 12 in. (305 mm) A. Pipe Clea...
Quadra-Fire • QFP38 Series • 4061-300 Rev i • 9/09 38 3 fasteners per side Ceiling firestop installed below ceiling. Ceiling firestop installed above ceiling. Install attic insula-tion shields before or after installation of vent system. Attic Above 10 in. (254 mm) Hole should measure 10 in. x 10 in...
Quadra-Fire • QFP38 Series • 4061-300 Rev i • 9/09 39 Bend all tabs inward 90° to maintain clearance and prevent insulation from falling inside Insert 3 screws Bend 4 tabs inward 90° to maintain clearance D. Install Attic Insulation Shield WARNING! Fire Risk. DO NOT allow loose materials or insulati...
Quadra-Fire • QFP38 Series • 4061-300 Rev i • 9/09 40 A. Secure and Level the Appliance WARNING! Risk of Fire! Prevent contact with: • Sagging or loose insulation• Insulation backing or plastic• Framing and other combustible materials Block openings into the chase to prevent entry of blown-in insula...
Quadra-Fire • QFP38 Series • 4061-300 Rev i • 9/09 41 Lances 10 10 Install Vent Pipe A. Assemble Vent Sections Attach Pipe to the Firebox Assembly Note: The end of the pipe sections with the lanced tabs will face towards the appliance. Attach the fi rst pipe section to the starting collar: • Lanced ...
Quadra-Fire • QFP38 Series • 4061-300 Rev i • 9/09 42 B. Assemble Slip Sections WARNING! Risk of Fire or Asphyxiation! Overlap pipe sections at least 1 1/2 in. (38 mm). Secure slip sections with two screws which must not exceed 1/2 in. (13 mm) in length. Use the pilot holes. Pipe could separate if n...
Quadra-Fire • QFP38 Series • 4061-300 Rev i • 9/09 43 Figure 10.7 Securing Vertical Pipe Sections Figure 10.8 Securing Horizontal Pipe Sections D. Disassemble Vent Sections • Rotate either section (see Figure 10.9) so the seams o n b o t h p i p e s e c t i o n s a r e a l i g n e d a s s h o w n i ...
Quadra-Fire • QFP38 Series • 4061-300 Rev i • 9/09 44 E. Install Metal Roof Flashing • See minimum vent heights for various pitched roofs (Figure 10.11) to determine the length of pipe to extend through the roof. • Slide the roof fl ashing over the pipe sections extending through the roof as shown i...
Quadra-Fire • QFP38 Series • 4061-300 Rev i • 9/09 45 F. Assemble and Install Storm Collar CAUTION! Risk of Cuts, Abrasions or Flying Debris. Wear protective gloves and safety glasses during installa-tion. Sheet metal edges are sharp. • Connect both halves of the storm collar with two screws (see Fi...
Quadra-Fire • QFP38 Series • 4061-300 Rev i • 9/09 46 Important Notice: Heat shields may not be fi eld constructed. H. Heat Shield Requirements for Horizontal Termination WARNING! Risk of Fire! To prevent overheating and fi re, heat shields must extend through the entire wall thick-ness. • DO NOT re...
Quadra-Fire • QFP38 Series • 4061-300 Rev i • 9/09 47 INTERIOR Heat Shield or Extended Heat Shield Wall Shield Firestop Heat Shield 1-1/2 in. (38 mm) min. overlap SHEATHING Slip Section can be extended Inner Vent Outer Vent EXTERIOR Figure 10.16 Venting through the wall Note: When using termination ...
Quadra-Fire • QFP38 Series • 4061-300 Rev i • 9/09 48 11 11 Shrouds • Chase top shrouds may be fi eld constructed where permitted by regional building codes. WARNING! Risk of Fire! Shrouds must be constructed as specifi ed. Improper construction may overheat chase top. NOTICE: Some regional codes re...
Quadra-Fire • QFP38 Series • 4061-300 Rev i • 9/09 50 A. Gas Pressure • Optimum appliance performance requires proper input pressures. • Gas line sizing requirements will be determined in ANSI Z221.3 National Fuel Gas Code in the USA and CAN/CGA B149 in Canada. • Pressure requirements are: B. Gas Co...
Quadra-Fire • QFP38 Series • 4061-300 Rev i • 9/09 51 A. Wiring Requirements N O T I C E : T h i s a p p l i a n c e m u s t b e e l e c t r i c a l l y w i r e d and grounded in accordance with local codes or, in the absence of local codes, with National Electric Code ANSI/NFPA 70-latest edition or...
Quadra-Fire • QFP38 Series • 4061-300 Rev i • 9/09 53 BLACK WHITE GROUND 14-2 with Ground Romex Figure 13.4 Junction Box Detail 14-2 with ground Romex is the recommended wiring to the appliance junction box. D. Junction Box Installation • Remove junction box from outer shell.• Remove front cover fro...
Quadra-Fire • QFP38 Series • 4061-300 Rev i • 9/09 54 0 in. 0 in. 0 in. 15 1/2 in. 43 3/8 in. Wall finishing material may be combustible - Top and Sides High Temperature Sealant (300° F/149° C min.) Non-Combustible Zone Figure 14.2 Non-combustible Facing Diagram A. Facing Material • The QFP38 is shi...
Quadra-Fire • QFP38 Series • 4061-300 Rev i • 9/09 55 Doors - Outside Surface Fit Sheetrock/wall fi nishing material will have been installed and the joints fi lled. • Remove facing templates, retain screws for door installation. • Non-combustible facing material less than one inch thick may be brou...
Quadra-Fire • QFP38 Series • 4061-300 Rev i • 9/09 56 Measured from appliance opening (in inches) 0 - 10 11 12 22 22 1/2 23 30 in. minimum to ceiling 5 in. (127 mm) Min.to perpendicular wall A 6 in. (152 mm) Min.from fireplace openingto perpendicular wall B Mantel Leg or Perpendicular Wall Top ofApp...
Quadra-Fire • QFP38 Series • 4061-300 Rev i • 9/09 57 A. Remove Fixed Glass Assembly See Section 15.K. B. Remove the Shipping Materials Remove shipping materials from inside or underneath the fi rebox. C. Clean the Appliance Clean/vacuum any sawdust that may have accumulated inside the fi rebox or u...
Quadra-Fire • QFP38 Series • 4061-300 Rev i • 9/09 58 Figure 15.6 Position Log #4061-170 E. Install Logs, Ember Bed Align notches of ember bed with tabs on rear burner Figure 15.7 Position Ember Bed #4061-171 • Position ember bed over the burner locating the notches of the ember bed inside the tabs ...
Quadra-Fire • QFP38 Series • 4061-300 Rev i • 9/09 59 Lays in groovein front log Figure 15.12 Position Log #4061-176 • Place this log in the white-painted groove of ember bed and front log as shown in Figure 15.13. Figure 15.13 Position Log #4061-177 • The overall placement of the fi rst eight logs ...
Quadra-Fire • QFP38 Series • 4061-300 Rev i • 9/09 60 F. Install Andirons, Lava Rock, Rockwool • Remove four screws from the front of the hearth pan as indicated in Figure 15.15. Figure 15.16 Install Andirons Figure 15.15 Remove Screws from Front of Hearth Pan • Align the holes in the andirons with ...
Quadra-Fire • QFP38 Series • 4061-300 Rev i • 9/09 61 H. Accent Lighting Set Up • Remove the two screws (one on each side) holding the dashboard in place. • Unplug the two brown wires from the back of the ON/OFF switch. • Set the dashboard and two screws aside for later reinstallation. Screws Figure...
Quadra-Fire • QFP38 Series • 4061-300 Rev i • 9/09 62 • Repeat with the other light box. Figure 15.26 Finished Assembly • Switch the control module to “ON” and/or plug light cord (white) into module. • Plug brown wires into the back of the ON/OFF switch on the dashboard, reattach dashboard with the ...
Quadra-Fire • QFP38 Series • 4061-300 Rev i • 9/09 63 L. Install Door Fronts The doors should be lifted off the frame at the hinges to make installation easier. • Make sure the templates have been removed, retain the screws. • Fit the frame inside the unit opening and use the screws from the facing ...
Quadra-Fire • QFP38 Series • 4061-300 Rev i • 9/09 64 16 16 Troubleshooting With proper installation, operation, and maintenance your gas appliance will provide years of trouble-free service. If you do experience a problem, this troubleshooting guide will assist a qualifi ed service technician in th...
Quadra-Fire • QFP38 Series • 4061-300 Rev i • 9/09 66 17 17 Reference Materials 36 3/4 in. 933 mm 15 5/8 in. 397 mm 26° TYP 15 3/8 in. 391 mm 22 1/2 in. 572 mm Gas Line 3 1/8 in. 79 mm 10 in. 254 mm 35 5/8 in. 905 mm 43 3/8 in.1102 mm 31 in. 787 mm 58 7/8 in. 1495 mm 48 5/8 in. 1235 mm 9 5/8 in. 244...
Quadra-Fire • QFP38 Series • 4061-300 Rev i • 9/09 67 B. Vent Components Diagrams Figure 17.2 DVP Vent Components Effective Height/Length DVP Pipe (see chart) Pipe inches mm DVP4 4 102 DVP6 6 152 DVP12 12 305 DVP24 24 610 DVP36 36 914 DVP48 48 1219 DVP6A 3 - 6 76 - 152 DVP12A 3 - 12 76 - 305 Effecti...
Quadra-Fire • QFP38 Series • 4061-300 Rev i • 9/09 70 B. Vent Components Diagrams (continued) Figure 17.5 DVP Vent Components DVP-HPC1 DVP-HPC2 DVP-TRAPK1 DVP-TRAPK2 DVP-TRAP Horizontal Termination Cap 15-1/8 in. (384 mm) 12 in. (305 mm) 8 in. (203 mm) Max Effective Length Note: Heat shields MUST ov...
Quadra-Fire • QFP38 Series • 4061-300 Rev i • 9/09 71 C. Service Parts Service Parts Diagram 38 in. Gas Appliance - DV Log Set Assembly Refractory Assembly Part number list on following page. 14 13 10 11 12 1 6 7 5 8 9 3 2 4 16 17 18 19 20 21 22 23 24 26 25 27 15 QFP38-NG, QFP38-LP Beginning Manufac...
Quadra-Fire • QFP38 Series • 4061-300 Rev i • 9/09 72 IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement parts for your appliance please provide model number and serial number. All parts listed in this manual may be ordered from an authorized dealer. Stocked at Depot ITEM D...
Quadra-Fire • QFP38 Series • 4061-300 Rev i • 9/09 73 C. Service Parts (continued) 38 in. Gas Appliance - DV Valve Assembly Diagram QFP38-NG, QFP38-LP 1 2 3 4 5 6 7 8 Light Assembly Valve Assembly 9 13 12 11 10 14 15 16 18 19 20 21 22 23 24 25 27 26 17 28 29 30 31 R Beginning Manufacturing Date: Oct...
Quadra-Fire • QFP38 Series • 4061-300 Rev i • 9/09 74 IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement parts for your appliance please provide model number and serial number. All parts listed in this manual may be ordered from an authorized dealer. Stocked at Depot ITEM D...
Quadra-Fire • QFP38 Series • 4061-300 Rev i • 9/09 75 D. Optional Components Tuscan Bar Door - Sienna BZ DF-QFP38TB-SB Tuscan Bar Door - Black DF-QFP38TB-BK Full View Door - Black DF-QFP38FV-BK Full View Door - Hammered Pewter DF-QFP38FV-HP Full View Door - Vintage Copper DF-QFP38FV-VC Iron Gate DF-...
Quadra-Fire • QFP38 Series • 4061-300 Rev i • 9/09 76 E. Contact Information Please contact your Quadra-Fire dealer with any questions or concerns. For the location of your nearest Quadra-Fire dealer, please visit www.Quadra-Fire.com. - NOTES - _______________________________________________________...
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