Teledyne 701H - Manuals - manualsarea.com

Page 3 - ABOUT THIS MANUAL; NOTE; to operate the instrument.; REVISION HISTORY

06712B (DCN5875) i ABOUT THIS MANUAL This M701H High Performance Zero Air Generator operation manual is comprised of multiple documents as listed below. Part No. Rev Name/Description 06712 B Operation Manual 04825 F List, Spare Parts (in Appendix A) Note: due to the dynamic nature of this document, ...

Page 5 - SAFETY MESSAGES

06712B (DCN5875) iii SAFETY MESSAGES Important safety messages are provided throughout this manual for the purpose of avoiding personal injury or instrument damage. Please read these messages carefully. Each safety message is associated with a safety alert symbol, and are placed throughout this manu...

Page 6 - CONSIGNES DE SÉCURITÉ

iv 06712B (DCN5875) CONSIGNES DE SÉCURITÉ Des consignes de sécurité importantes sont fournies tout au long du présent manuel dans le but d’éviter des blessures corporelles ou d’endommager les instruments. Veuillez lire attentivement ces consignes. Chaque consigne de sécurité est représentée par un p...

Page 7 - TABLE OF CONTENTS; OPT

06712B (DCN5875) v TABLE OF CONTENTS A BOUT T HIS M ANUAL ........................................................................................................... I R EVISION H ISTORY ............................................................................................................... I...

Page 8 - CO; APPENDIX A – Spare Parts

vi 06712B (DCN5875) 5.2.15 Charcoal Scrubber ........................................................................................... 5-9 5.2.16 Final Filter ........................................................................................................ 5-9 5.2.17 Controller ...............

Page 9 - LIST OF FIGURES; ESD

06712B (DCN5875) vii LIST OF FIGURES F IGURE 3-1: I NSTRUMENT L AYOUT ............................................................................................. 3-2 F IGURE 3-2: F RONT P ANEL ....................................................................................................... 3...

Page 11 - INTRODUCTION

06712B (DCN5875) 9 1 INTRODUCTION 1.1 Preface Teledyne API is pleased that you have purchased the Model 701H Zero Air System. The M701H is an excellent source of clean, dry air for dilution calibrators. It also may be used as a source of purge air for permeation tube ovens or burner air for FID anal...

Page 12 - Using This Manual; This manual has the following data structures:

Introduction Teledyne API M701H High Performance Zero Air Generator 10 06712B (DCN5875) 1.2 Using This Manual This manual has the following data structures: TABLE OF CONTENTS Outlines the contents of the manual in the order the information is presented. This is a good overview of the topics covered ...

Page 13 - SPECIFICATIONS AND WARRANTY

06712B (DCN5875) 11 2 SPECIFICATIONS AND WARRANTY 2.1 Specifications Table 2-1: Specifications Parameter Specification Output 30 SLPM at 30 psig Max delivery pressure 35 psig (For calibrators that have special features that include restricted output, maximum delivery pressure is 50 psig) Dewpoint &l...

Page 14 - COVERAGE

Specifications and Warranty Teledyne API M701H High Performance Zero Air Generator 12 06712B (DCN5875) 2.2 Warranty WARRANTY POLICY (02024D) (DCN 4473) Prior to shipment, Teledyne API equipment is thoroughly inspected and tested. Should equipment failure occur, Teledyne API assures its customers tha...

Page 15 - GETTING STARTED; CAUTION; of the chassis. Refer to Figure 5-2 for the location of the screws.

06712B (DCN5875) 3-1 3 GETTING STARTED This section provides instructions on the proper installation and power up of the M701H. Refer to Figure 3-1 for the instrument layout and Table 2-1 for the specifications. 3.1 Unpacking CAUTION TO AVOID PERSONAL INJURY, ALWAYS USE TWO PERSONS TO LIFT AND CARRY...

Page 17 - Front and Rear Panels

Teledyne API M701H High Performance Zero Air Generator Getting Started 06712B (DCN5875) 3-3 3.3 Front and Rear Panels Figure 3-2 and Figure 3-3 illustrate the Model 701H front and rear panels. Figure 3-2: Front Panel Figure 3-3: Rear Panel

Page 18 - Electrical And Pneumatic Connections; clean

Getting Started Teledyne API M701H High Performance Zero Air Generator 3-4 06712B (DCN5875) 3.4 Electrical And Pneumatic Connections All connections, electric and pneumatic, are made at the rear panel ( Figure 3-3 ). NOTE To maintain compliance with EMC standards, it is required that the cable lengt...

Page 19 - Turn on the front panel POWER SWITCH (; Shut Down, Storage and Transportation; Remember that the M701H supplies air on demand.; Storage or Transportation Shut Down

Teledyne API M701H High Performance Zero Air Generator Getting Started 06712B (DCN5875) 3-5 5. “COOLING FAN” The rear panel cooling fan draws air IN and requires at least 6” (150 mm) of clearance for proper operation. 3.5 Power-Up 1. Turn on the front panel POWER SWITCH ( Figure 3-2 ). 2. The front ...

Page 20 - any accumulated water through the water drain. (Standing H

Getting Started Teledyne API M701H High Performance Zero Air Generator 3-6 06712B (DCN5875) 2. Wait approximately 1 minute. 3. Turn on the M701H. The water drain valve will switch into the open position and vent any accumulated water through the water drain. (Standing H 2 0 will cause corrosion) 4. ...

Page 21 - OPTIONAL HARDWARE AND SOFTWARE

06712B (DCN5875) 4-1 4 OPTIONAL HARDWARE AND SOFTWARE This section includes descriptions of the hardware and software options available for the M701H instrument. For assistance with ordering these options please contact the sales department of Teledyne API at: TOLL-FREE: 800-324-5190 TEL: +1 858-657...

Page 22 - rear panel before moving; Rack mount brackets with 26 in. chassis slides.

OPTIONAL HARDWARE AND SOFTWARE Teledyne API M701H High Performance Zero Air Generator 4-2 06712B (DCN5875) CAUTION G ENERAL S AFETY H AZARD An M701H weighs about 55 lbs (25 kg). To avoid personal injury we recommend that two persons lift and carry the instrument. Ensure to disconnect all external ca...

Page 23 - OPERATION; The M701H dries and scrubs ambient air to produce zero air.

06712B (DCN5875) 5-1 5 OPERATION 5.1 Overview Refer to Figure 5-1, and Figure 5-2. The M701H dries and scrubs ambient air to produce zero air. The compressor draws air in from the rear panel bulkhead union and inlet filter. At the compressor outlet, the air is under pressure and hot from the compres...

Page 24 - The NO scrubber where NO is oxidized to NO

Operation Teledyne API M701H High Performance Zero Air Generator 5-2 06712B (DCN5875) 2. The NO scrubber where NO is oxidized to NO 2 , then, the activated charcoal scrubber where the NO 2 is absorbed. Then the CO scrubber, where CO is catalytically oxidized to CO 2 . 3. The clean dry air passes thr...

Page 27 - This section describes the main components and their functions.

Teledyne API M701H High Performance Zero Air Generator Operation 06712B (DCN5875) 5-5 5.2 Components This section describes the main components and their functions. 5.2.1Compressor The compressor is a dual-cylinder oscillating piston type driven by a split capacitor AC motor. The compressor is dry; ...

Page 29 - WARNING

Teledyne API M701H High Performance Zero Air Generator Operation 06712B (DCN5875) 5-7 5.2.8 Storage Tank The storage tank serves two functions. As its name implies, it stores air so that when the demand is low, the compressor can be turned off to conserve energy, allowing the storage tank to supply ...

Page 30 - The High Purity Hydrocarbon Scrubber includes the CO Scrubber.

Operation Teledyne API M701H High Performance Zero Air Generator 5-8 06712B (DCN5875) 5.2.11 Pressure Gauge The front panel-mounted pressure gauge shows approximately the regulated air pressure available to a calibrator. The gauge will usually indicate 30 psig. If the flow is very low, as in a stand...

Page 32 - Cycles the water drain solenoid valve at 5 minute intervals.

Operation Teledyne API M701H High Performance Zero Air Generator 5-10 06712B (DCN5875)  Cycles the four-way valve of the Regenerative Dryer at 1 minute intervals.  Cycles the water drain solenoid valve at 5 minute intervals.  Starts and stops the compressor in response to the pressure sensor. Thi...

Page 35 - MAINTENANCE; Storage or Transportation Shut Down

06712B (DCN5875) 6-1 6 MAINTENANCE 6.1 Schedule NOTE The operations outlined in this section are to be performed by qualified maintenance personnel only. Before any maintenance cycle the power on/off and drain any water that may be present (refer to instructions for “ Storage or Transportation Shut ...

Page 36 - for excessive dirt or dust.; Checking The Tubing

MAINTENANCE Teledyne API M701H High Performance Zero Air Generator 6-2 06712B (DCN5875) 6.2 Cleaning 1. Occasionally, depending upon the local conditions, check the inside of the M701H for excessive dirt or dust. 2. Particularly, check the cooling fan, cooling coil and compressor fan inlet. 3. Remov...

Page 37 - Replacing The Charcoal Scrubber; seals against the washer.; Scrubber

Teledyne API M701H High Performance Zero Air Generator MAINTENANCE 06712B (DCN5875) 6-3 6.4 Replacing The Charcoal Scrubber 1. Turn off the M701H and wait for the pressure to go to zero. 2. Open the front panel, or remove the top cover. 3. Remove the 1/4” tubing connected to the top of the scrubber ...

Page 38 - Replacing The CO Scrubber; to settle the beads and top up to the 1/2” level.

MAINTENANCE Teledyne API M701H High Performance Zero Air Generator 6-4 06712B (DCN5875) 6.6 Replacing The CO Scrubber The CO scrubber is attached to the HC scrubber housing. This is not a heated scrubber. It is secured with four screws through the body of the scrubber into the bracket. 1. Turn off p...

Page 39 - AT THE REAR END OF THE COPPER COOLING COIL, using 1/2

Teledyne API M701H High Performance Zero Air Generator MAINTENANCE 06712B (DCN5875) 6-5 6.7 Replacing The Hydrocarbon (HC) Scrubber 1. Turn off power and unplug the M701H power cord. 2. Disconnect the HC scrubber power at the Controller. 3. Unplug the thermocouple from the control board. 4. Remove t...

Page 40 - be reconnected to the analyzers.; Servicing The Regenerative Dryer; loose attached to the lower manifold.

MAINTENANCE Teledyne API M701H High Performance Zero Air Generator 6-6 06712B (DCN5875) Observe that the LED starts blinking at 11.2 mV (300ºC) and that the thermocouple voltage holds steady. 14. When all traces of water have disappeared from the M701H output, the output may be reconnected to the an...

Page 41 - the nuts until you feel a soft resistance.

Teledyne API M701H High Performance Zero Air Generator MAINTENANCE 06712B (DCN5875) 6-7 16. Place the bottom of the columns with two pads in the circular grooves in the lower manifold. Ensure that they are in the grooves and not caught up on the edge. 17. Wipe the ends of the columns. These are the ...

Page 43 - Replacing The Shuttle Valve; point sensor, and cap that fitting as well.

Teledyne API M701H High Performance Zero Air Generator MAINTENANCE 06712B (DCN5875) 6-9 6.9 Changing The 4-Way Valve (in the Regenerative Dryer) 1. Remove the Regenerative Dryer from the chassis as described in Section 6.8 above. 2. Disconnect the two tubing connections and the electrical connection...

Page 44 - Particulate Filter Element Replacement

MAINTENANCE Teledyne API M701H High Performance Zero Air Generator 6-10 06712B (DCN5875) NOTE This procedure checks the majority of the components and fittings. If you believe that there is still a leak, please contact Customer Service at (858) 657-9800. 6.12 Particulate Filter Element Replacement R...

Page 45 - TROUBLESHOOTING; Problem

06712B (DCN5875) 7-1 7 TROUBLESHOOTING This section presents possible problems and their causes and solutions. Table 7-1: Troubleshooting Problem Probable Cause Corrective Action Unplugged power cord. Plug in power cord at both ends. Incorrect line voltage. Refer to Table 3-1 for the correct line vo...

Page 46 - Output pressure surges.; Output air is not “Zero”.

TROUBLESHOOTING Teledyne API M701H High Performance Zero Air Generator 7-2 06712B (DCN5875) Problem Probable Cause Corrective Action Screws securing the compressor to the base plate are loose. Tighten the screws. Instrument vibrates excessively. (continued) The tubing attached to the compressor is v...

Page 47 - A PRIMER ON ELECTRO-STATIC DISCHARGE; How Static Charges are Created; pellets during shipment can also build

Teledyne API M701H High Performance Zero Air Generator A Primer on Electro-Static Discharge 06712B (DCN5875) 8-1 8 A PRIMER ON ELECTRO-STATIC DISCHARGE Teledyne API considers the prevention of damage caused by the discharge of static electricity to be extremely important part of making sure that you...

Page 48 - Table 8-1 : Static Generation Voltages for Typical Activities; How Electro-Static Charges Cause Damage; A quick comparison of the values in; Table 8-2. Sensitivity of Electronic Devices to Damage by ESD

A Primer on Electro-Static Discharge Teledyne API M701H High Performance Zero Air Generator 8-2 06712B (DCN5875) Table 8-1 : Static Generation Voltages for Typical Activities MEANS OF GENERATION 65-90% RH 10-25% RH Walking across nylon carpet 1,500V 35,000V Walking across vinyl tile 250V 12,000V Wor...

Page 49 - Potentially damaging electro-static discharges can occur:; Common Myths About ESD Damage; I didn’t feel a shock so there was no electro-static discharge; : The human nervous system isn’t; I didn’t touch it so there was no electro-static discharge; : Electro-static charges are fields whose; It still works so there was no damage; : Sometimes the damaged caused by electro-static discharge; Static Charges can’t build up on a conductive surface:; There are two errors in this statement.

Teledyne API M701H High Performance Zero Air Generator A Primer on Electro-Static Discharge 06712B (DCN5875) 8-3 Potentially damaging electro-static discharges can occur:  Any time a charged surface (including the human body) discharges to a device. Even simple contact of a finger to the leads of a...

Page 50 - Basic Principles of Static Control; Simply touching a grounded piece of metal is insufficient; . While this may temporarily bleed off

A Primer on Electro-Static Discharge Teledyne API M701H High Performance Zero Air Generator 8-4 06712B (DCN5875)  As long as my analyzer is properly installed, it is safe from damage caused by static discharges : It is true that when properly installed the chassis ground of your analyzer is tied to...

Page 51 - Even; Basic anti-ESD Procedures for Analyzer Repair and; Pause for a second or two to allow any static charges to bleed away.

Teledyne API M701H High Performance Zero Air Generator A Primer on Electro-Static Discharge 06712B (DCN5875) 8-5  Always store sensitive components and assemblies in anti-ESD storage bags or bins: Even when you are not working on them, store all devices and assemblies in a closed anti-Static bag or...

Page 52 - Transferring Components from Rack to Bench and Back

A Primer on Electro-Static Discharge Teledyne API M701H High Performance Zero Air Generator 8-6 06712B (DCN5875) 3. Open the casing of the analyzer and begin work. Up to this point, the closed metal casing of your analyzer has isolated the components and assemblies inside from any conducted or induc...

Page 53 - In either case wait several seconds.; Opening Shipments from Teledyne API’s Customer Service; Opening the outer shipping box away from the anti-ESD work area.

Teledyne API M701H High Performance Zero Air Generator A Primer on Electro-Static Discharge 06712B (DCN5875) 8-7  If you are at an anti-ESD workbench, lay the container down on the conductive work surface.  In either case wait several seconds. 4. Place the item in the container. 5. Seal the contai...

Page 55 - APPENDIX A - SPARE PARTS

A-1 APPENDIX A - SPARE PARTS Note Use of replacement parts other than those supplied by T-API may result in non-compliance with European standard EN 61010-1. Note Due to the dynamic nature of part numbers, please refer to the Website at

Page 57 - SPARE PARTS LIST

SPARE PARTS LIST M701H Ref: 04825F (DCN5895) Part Number Description 005960000 AKIT, EXPEND, 6LBS ACT CHARCOAL 005970000 AKIT, EXPENDABLE, 6LB PURAFIL 006900100 RETAINER PAD CHARCOAL, LARGE, 2-1/4" 066780000 ASSY, PUMP w/BRKT, M701H, 115V/60066780100 ASSY, PUMP w/BRKT, M701H, 220-240V/50 0734400...

Page 58 - Recommended Spare Parts Stocking Levels

Recommended Spare Parts Stocking Levels M701H Reference 07346A (DCN5895) 1 2-5 6-10 11-20 21-30 017960000 ASSY, FAN M701/M701H 1 2 4 8 066180000 PCA, CONTROL BOARD, M701H 1 2 4 036260000 ASSY, 4-WAY VALVE, PARKER, M701 1 2 4 8 066780000 * ASSY, PUMP, W/BASE, 100-115V, GAST 1 2 FL0000044 FILTER, COAL...

Page 60 - LEVEL 1 SPARES KIT

LEVEL 1 SPARES KIT M701H Ref: 07345A (DCN5895) Part Number Description 03626000A Valve, 4-way, regenerative scrubber 066180000 PCA, CONTROL BOARD, M701H CB0000004 Fuse, 3A, SB (HC temp control) FA0000006 Fan, cooling FL0000011 Filter, final FL0000044 Filter, water coalescing HE0000017 Heater, CO scr...

Page 61 - APPENDIX B - Schematics

Page 64 - Teledyne API

1 1 2 2 3 3 4 4 D D C C B B A A Title Number Revision Size A Date: 10/11/2010 Sheet of File: N:\PCBMGR\..\06619-2B.SchDoc Drawn By: 701/701H Controller Board (DC POWER) 06619 B 2 5 TP1 + C1 6800uF 16V StatusPU REC-OUT AUX-IN 1 1 1 5 2 1 5 3 4 4 5 5 8 8 7 7 6 6 TVS1SMDA15LCC +V +5V KBINT KBINT AUX-IN...