Teledyne 3160 - Manuals - manualsarea.com

ii TELEDYNE ANALYTICAL INSTRUMENTS Copyright © 1999 Teledyne Analytical Instruments All Rights Reserved. No part of this manual may be reproduced, transmitted, transcribed, stored in aretrieval system, or translated into any other language or computer language in whole or in part, in anyform or by a...

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iv TELEDYNE ANALYTICAL INSTRUMENTS T T T T Tab ab ab ab able of Contents le of Contents le of Contents le of Contents le of Contents 1 Introduction 1.1 Features ....................................................................................... 1-1 1.1.1 Fixed Features .............................

Page 7 - Introduction; Fixed Features; The 3160 computer uses an Intel; Variable Features; The Class B-2 Micro-Fuel Cell measures trace O

1-1 Introduction 1 Introduction 1 Introduction 1 Introduction 1 Introduction 1 TELEDYNE ANALYTICAL INSTRUMENTS Introduction 1.1 Features 1.1.1 Fixed Features The Model 3160 is a microprocessor-based trace oxygen monitoring system that provides on-line monitoring of trace oxygen at parts-per-million ...

Page 8 - and saturated hydrocarbons.

1-2 1 Introduction 1 Introduction 1 Introduction 1 Introduction 1 Introduction TELEDYNE ANALYTICAL INSTRUMENTS The 3160 features six full-scale linear ranges of analysis: • 0–1 PPM • 0–10 PPM • 0–100 PPM • 0–1000 PPM • 0–1% • 0–25% An AutoRanging feature automatically selects the range that is appro...

Page 11 - Operational Theory; The sub-systems that make up the analyzer are:

Operational Theory 2 Operational Theory 2 Operational Theory 2 Operational Theory 2 Operational Theory 2 2-1 TELEDYNE ANALYTICAL INSTRUMENTS Operational Theory 2.1 Principles of Operation The sub-systems that make up the analyzer are: 1. Micro-Fuel Cell Sensor 2. Sample System 3. Electronic Signal P...

Page 13 - anode by the following mechanism.

Operational Theory 2 Operational Theory 2 Operational Theory 2 Operational Theory 2 Operational Theory 2 2-3 TELEDYNE ANALYTICAL INSTRUMENTS 2.1.1 Micro-Fuel Cell Sensor The Micro-Fuel Cell is a sealed plastic disposable oxygen transducer that mea- sures 1¼ inches in diameter and is ¾ inch thick. In...

Page 14 - • Electropolished 316L-type stainless steel components.; Metering Valve: The metering valve is used to manually control the

2-4 2 Operational Theory 2 Operational Theory 2 Operational Theory 2 Operational Theory 2 Operational Theory TELEDYNE ANALYTICAL INSTRUMENTS • Electropolished 316L-type stainless steel components. To eliminate oxygen absorption and desorption from the internalwetted surfaces of the sample system com...

Page 17 - particular voltage as shown in Table 2–1.; • Isolated 4–20 mA Range Identifier: This 4 to 20 mA output represents

Operational Theory 2 Operational Theory 2 Operational Theory 2 Operational Theory 2 Operational Theory 2 2-7 TELEDYNE ANALYTICAL INSTRUMENTS The analog output printed circuit board (PCB) generates the two 0–1 volt and the two 4–20 mA analog signal outputs available on the rear panel of the analyzer....

Page 18 - Table 2-2. Default and Programmable Parameters; Defaults

2-8 2 Operational Theory 2 Operational Theory 2 Operational Theory 2 Operational Theory 2 Operational Theory TELEDYNE ANALYTICAL INSTRUMENTS The digital printed circuit board (PCB) is a general purpose microcomputer used to control all functions of the analyzer. The analog input PCB and the analog o...

Page 19 - Installation; Installation of the analyzer includes:

Installation 3 Installation 3 Installation 3 Installation 3 Installation 3 3-1 TELEDYNE ANALYTICAL INSTRUMENTS Installation Installation of the analyzer includes: 1. Unpacking the system. 2. Recognizing the necessary precautions when installing the system. 3. Hooking up the sample/span gas and air s...

Page 20 - light while the instrument is measuring O

3-2 3 Installation 3 Installation 3 Installation 3 Installation 3 Installation TELEDYNE ANALYTICAL INSTRUMENTS 3. Parts Per Million (PPM) and Percent Oxygen indicators: the PPM light will light while the instrument is measuring O 2 in units of PPM. The percent light will light while the instrument i...

Page 21 - Figure 3–1: Analyzer front and rear panels.

Installation 3 Installation 3 Installation 3 Installation 3 Installation 3 3-3 TELEDYNE ANALYTICAL INSTRUMENTS Figure 3–1: Analyzer front and rear panels. LED DISPLAY PPM INDICATOR PERCENT INDICATOR LIQUID CRYSTAL DISPLAY (LCD) POWER SWITCH COMPUTER MODULE KEYPAD FLOW SET KNOB FLOWMETER SENSOR ACCES...

Page 22 - should be connected in the following order (from left to right):; CAUTION: Pressure higher than 80 psig can damage the solenoid

3-4 3 Installation 3 Installation 3 Installation 3 Installation 3 Installation TELEDYNE ANALYTICAL INSTRUMENTS 3.4 Gas Line Connections All of the gas lines to the system hook up at the back of the unit (see Figure 3–1). All of the fittings on the removable back panel are ¼ " male VCR type fitti...

Page 24 - Remove the Micro-Fuel Cell from the plastic bag. The cell has a mesh

3-6 3 Installation 3 Installation 3 Installation 3 Installation 3 Installation TELEDYNE ANALYTICAL INSTRUMENTS 1. The sensor compartment is located in the lower right-hand corner of the analyzer front panel. To remove the sensor compartment panel, loosen thethumbscrews located left and right center ...

Page 25 - standards. To change the voltage setting or fuses:

Installation 3 Installation 3 Installation 3 Installation 3 Installation 3 3-7 TELEDYNE ANALYTICAL INSTRUMENTS Figure 3-3: 3160 Rear Panel. 3.6.1 Voltage Selection WARNING: Power cord must be disconnected before performing any voltageselection! The voltage setting and fuses of the analyzer can be ch...

Page 26 - Turn the card so that the desired voltage can be read at the bottom.; Figure 3–5: Voltage Selection; pointing to the correct voltage.; inside of the analyzer.

3-8 3 Installation 3 Installation 3 Installation 3 Installation 3 Installation TELEDYNE ANALYTICAL INSTRUMENTS Figure 3-4: Removing the Voltage Card 4. Turn the card so that the desired voltage can be read at the bottom. 5. Slide the indicator pin around the card so that it is pointing up when the v...

Page 27 - Use a small blade screwdriver to open the cover.; Figure 3–6: Fuse Replacement; Slide the fuse block back on the Phillips screw and pedestal.; NOTE: The fuses that go into the housing first are the active set.

Installation 3 Installation 3 Installation 3 Installation 3 Installation 3 3-9 TELEDYNE ANALYTICAL INSTRUMENTS WARNING: Power cord must be disconnected before performing anyvoltage selection! To change from North American to European fuses, perform the following: 1. Use a small blade screwdriver to ...

Page 29 - Operations

Operations 4 Operations 4 Operations 4 Operations 4 Operations 4 4-1 TELEDYNE ANALYTICAL INSTRUMENTS Operations 4.1 Front Panel Controls The front panel of the analyzer, shown in Figure 4-1, contains indicators and displays through which the computer module can be accessed. The upper left-hand side ...

Page 30 - the option you wish to select. There are eleven different menus:

4-2 4 Operations 4 Operations 4 Operations 4 Operations 4 Operations TELEDYNE ANALYTICAL INSTRUMENTS displaying the function of each button directly above it. The LCD screen displays thecurrent mode and any warning messages, instructions and button functions. 4.1.1 Spinning Wheel A “spinning wheel” ...

Page 31 - zero or sample gas flowing through the analyzer.; Range Set-Up: The measurement range may be manually chosen, or

Operations 4 Operations 4 Operations 4 Operations 4 Operations 4 4-3 TELEDYNE ANALYTICAL INSTRUMENTS When waiting for manual sensor settling during calibration zeroing, wait until the oxygen concentration has reached its lowest value and has remainedso for 10–15 minutes. It is important to make sure...

Page 38 - cell current is too strong or too weak to span,

4-10 4 Operations 4 Operations 4 Operations 4 Operations 4 Operations TELEDYNE ANALYTICAL INSTRUMENTS 13. If the O 2 cell current is too strong or too weak to span, an error message will appear. This will not occur if theuser-entered span gas concentration is correct. PressACK to retry, or ESC to ab...

Page 39 - Enter set-up from the Analyze mode main menu by

4-11 Operations 4 Operations 4 Operations 4 Operations 4 Operations 4 TELEDYNE ANALYTICAL INSTRUMENTS 1. Enter set-up from the Analyze mode main menu by pressing SETUP.If only one cell block is installed, the TEST and INSTLoptions on the next screen are omitted. 2. Press SET to change the active sen...

Page 41 - After pressing ACK in step 6, the new sensor is flushed

4-13 Operations 4 Operations 4 Operations 4 Operations 4 Operations 4 TELEDYNE ANALYTICAL INSTRUMENTS 7. After pressing ACK in step 6, the new sensor is flushed for 10 minutes while the measured O 2 level is displayed. The 10-minute flush may be restarted by pressing RE-SET, or aborted by pressing S...

Page 44 - If AL5 was pressed in step 7, choose alarm 5 to be an

4-16 4 Operations 4 Operations 4 Operations 4 Operations 4 Operations TELEDYNE ANALYTICAL INSTRUMENTS • LATCHING actuates the alarm above a certainsetpoint even if the level falls back below thesetpoint. • RELAY indicates the relay (on the rear panel)actuated by the alarm, which is changeable. • FAI...

Page 46 - period between samples.

4-18 4 Operations 4 Operations 4 Operations 4 Operations 4 Operations TELEDYNE ANALYTICAL INSTRUMENTS Note: Note: Note: Note: Note: The above screens use T to indicate two values: seconds and minutes. The first value is The above screens use T to indicate two values: seconds and minutes. The first v...

Page 48 - If SET was pressed in step 1, the menu for setting the

4-20 4 Operations 4 Operations 4 Operations 4 Operations 4 Operations TELEDYNE ANALYTICAL INSTRUMENTS 7. If SET was pressed in step 1, the menu for setting the time and date will appear. Use the SELEC, UP andDOWN keys to set the time and date, and then pressACCPT. 8. If ZERO was pressed in step 1, t...

Page 49 - Enter set-up from the Analyze mode by pressing

4-21 Operations 4 Operations 4 Operations 4 Operations 4 Operations 4 TELEDYNE ANALYTICAL INSTRUMENTS 1. Enter set-up from the Analyze mode by pressing SETUP. 2. Press SET to set the password(s). 3. Enter your authorization code by using the SELEC, UP and DOWN keys, and press ACCPT. You must enterth...

Page 52 - Status page five shows the time and date of the last time

4-24 4 Operations 4 Operations 4 Operations 4 Operations 4 Operations TELEDYNE ANALYTICAL INSTRUMENTS 7. Status page five shows the time and date of the last time the alarm was triggered for each of the five program-mable alarms. 8. Status page six shows the set-up for the serial port, and allows yo...

Page 55 - Maintenance & Troubleshooting; maintained between 70 and 80 psig.; and close the pneumatic solenoid valves.; Strength Factor” at the beginning of Chapter 3.0.; exhaust the scrubber.

5-1 Maintenance & Maintenance & Maintenance & Maintenance & Maintenance & T T T T Trrrrroub oub oub oub oubleshooting 5 leshooting 5 leshooting 5 leshooting 5 leshooting 5 TELEDYNE ANALYTICAL INSTRUMENTS Maintenance & Troubleshooting 5.1 Routine Maintenance 1. Calibrate the a...

Page 59 - Appendix; (Six ranges with AutoRanging on all ranges); Response Time: 90 % of final reading in less than 61 seconds at 25 °C; For percent of full scale indication:

A-1 Appendix Appendix Appendix Appendix Appendix TELEDYNE ANALYTICAL INSTRUMENTS Appendix A.1 Specifications (Subject to change without notice.) Ranges: (Six ranges with AutoRanging on all ranges) 1: 0–1 part per million (ppm) O 2 2: 0–10 ppm O 2 3: 0–100 ppm O 2 4: 0–1000 ppm O 2 5: 0–1 % O 2 6: 0–...

Page 62 - Section I – Product Identification

A-4 Appendix Appendix Appendix Appendix Appendix TELEDYNE ANALYTICAL INSTRUMENTS A.4 Material Safety Data Sheet I Product Name: Micro-Fuel Cells and Super Cells, all classes except A-2C, A-3, and A-5. Electrochemical Oxygen Sensors, all classes except R-19.Mini-Micro-Fuel Cells, all classes. Manufac...

Page 63 - Section IV – Fire and Explosion Hazard Data; Hazardous Polymerization:

A-5 Appendix Appendix Appendix Appendix Appendix TELEDYNE ANALYTICAL INSTRUMENTS Flash Point: na Flammable Limits: na LEL: na UEL: na Extinguishing Media: Use extinguishing media appropriate to surrounding fireconditions. No specific agents recommended. Wear NIOSH/OSHA approved self-contained breath...

Page 64 - Emergency First Aid Procedures:; NOTE: The oxygen sensors are sealed, and under normal circum-; Section VII – Precautions for Safe Handling and Use

A-6 Appendix Appendix Appendix Appendix Appendix TELEDYNE ANALYTICAL INSTRUMENTS Contact of electrolyte with skin or eyes will cause aburning sensation and/or feel soapy or slippery to touch. Other symptoms of exposure to lead include loss of sleep,loss of appetite, metallic taste and fatigue. Carci...

Page 65 - Section VIII – Control Measures; Other Protective Clothing:; Section IX – Disposal; Section X – References

A-7 Appendix Appendix Appendix Appendix Appendix TELEDYNE ANALYTICAL INSTRUMENTS Section VIII – Control Measures Eye Protection: Chemical splash goggles Hand Protection: Rubber gloves Other Protective Clothing: Apron, face shield Ventilation: na Section IX – Disposal Both lead and potassium hydroxid...

Page 67 - Section III – Physical Hazards; Primary route of entry:; Liquid inhalation is unlikely.; Medical conditions; None; Other health hazards:

A-9 Appendix Appendix Appendix Appendix Appendix TELEDYNE ANALYTICAL INSTRUMENTS Section III – Physical Hazards Potential for fire and explosion: The electrolyte in the Micro–Fuel Cells is not flam-mable. There are no fire or explosion hazards associated with Micro–Fuel Cells. Potential for reactivi...

Page 68 - Section V – Emergency and First Aid Procedures; Section VI – Handling Information; as a guide in the event that a cell leaks.

A-10 Appendix Appendix Appendix Appendix Appendix TELEDYNE ANALYTICAL INSTRUMENTS Section V – Emergency and First Aid Procedures Eye Contact: Flush eyes with water for at least 15 minutes and get immediatemedical attention. Skin Contact: Wash affected area with plenty of water and remove contaminate...