Page 2 - Model 200EU-NOy Option Manual Addendum; SAFETY MESSAGES; CAUTION
Model 200EU-NOy Option Manual Addendum SAFETY MESSAGES Your safety and the safety of others is very important. We have provided many important safety messages in this manual. Please read these messages carefully. A safety message alerts you to potential hazards that could hurt you or others. Each sa...
Page 3 - Table of Contents
Model 200EU-NOy Option Manual Addendum Table of Contents SAFETY MESSAGES Table of Contents List of Figures List of Tables 1.0 GETTING STARTED 1.1 Unpacking 1.2 Electrical and Pneumatic Connections 1.3 Initial Operation 2.0 SPECIFICATIONS, WARRANTY 2.1 Specifications 2.2 Warranty 3.0 THE M501Y NOY CO...
Page 4 - Operation Verification - M501Y Diagnostic Techniques
Model 200EU-NOy Option Manual Addendum 6.1 Operation Verification - M501Y Diagnostic Techniques 6.1.1 Pneumatic System 6.1.2 Leak Check 6.1.3 Bypass Pump Diagnostic Procedures 6.1.4 Electrical Fault Isolation 6.2 Setting the Converter Temperature 6.1.4 Temperature Controller Setup 7.0 M501Y SPARE PA...
Page 5 - List of Figures
Model 200EU-NOy Option Manual Addendum List of Figures FIGURE 1.1 - REAR PANEL PNEUMATIC CONNECTIONS ................................................................................. 8 FIGURE 5.1 - REPLACING THE PARTICULATE FILTER ........................................................................
Page 6 - List of Tables
Model 200EU-NOy Option Manual Addendum 05386 Rev. A 6 List of Tables TABLE 2.1 - FINAL TEST AND CALIBRATION VALUES TABLE 4.1 - MANUAL ZERO CALIBRATION PROCEDURE - ZERO GAS THRU SAMPLE PORT TABLE 4.2 - ENTER EXPECTED SPAN GAS CONCENTRATIONS PROCEDURE TABLE 4.3 - SPAN CALIBRATION PROCEDURE TABLE 5.1- ...
Page 7 - Electrical and Pneumatic Connections
Model 200EU-NOy Option Manual Addendum 1.0 Getting Started The M501Y has been designed to operate with the M200EU low level NOx analyzer. 1.1 Unpacking 1. The M200EU with NOy Option comes in three boxes. • The M200EU analyzer • The Bypass Pump Chassis • The External Converter and umbilical cable ass...
Page 8 - Figure 1.1 - Rear Panel Pneumatic Connections
Model 200EU-NOy Option Manual Addendum Figure 1.1 - Rear Panel Pneumatic Connections 05386 Rev. A 8
Page 9 - Initial Operation; After 30 min, the display on the Bypass Pump Chassis should read 315; Table 2.1 - Final Test and Calibration Values
Model 200EU-NOy Option Manual Addendum 1.3 Initial Operation 1. After confirming proper supply voltage, turn on the instrument power. If you are unfamiliar with the M200EU with NOy Option, we recommend that you read the overview in Section 3 before proceeding. 2. The power indicator light and displa...
Page 10 - Specifications, Warranty
Model 200EU-NOy Option Manual Addendum 2.0 Specifications, Warranty 2.1 Specifications Converter Remotely mounted molybdenum converter with temperature controller in a NEMA – 4 enclosure. Converter Temperature 315 o C ± 7 o C with read-out on front panel of bypass pump chassis. Tube/Electrical Cable...
Page 11 - ADVANCED POLLUTION INSTRUMENTATION, INC.; COVERAGE
Model 200EU-NOy Option Manual Addendum 2.2 Warranty ADVANCED POLLUTION INSTRUMENTATION, INC. 02024c Prior to shipment, API equipment is thoroughly inspected and tested. Should equipment failure occur, API assures its customers that prompt service and support will be available. COVERAGE After the war...
Page 12 - Principle of Operation
Model 200EU-NOy Option Manual Addendum 3.0 The M501Y NOy Converter 3.1 Principle of Operation The API Model 200EU with NOy Option is designed to measure the concentration of NO, NO2, and other compounds that are too unstable to be measured when taken in through the normal ambient air sample inlet sy...
Page 13 - NOTE
Model 200EU-NOy Option Manual Addendum 4.0 CALIBRATION AND ZERO/SPAN CHECKS Unlike most NOx analyzers, the M200EU with the NOy option does not have a sample inlet port on the rear panel of the 200EU. The sample port is located on the External Converter; therefore zero/span calibration is different t...
Page 14 - Calibration or Cal Check Procedure
Model 200EU-NOy Option Manual Addendum 4.1 Calibration or Cal Check Procedure The calibration of the instrument can be checked or adjusted using gas introduced through the calibration port on the Bypass Pump Module. The calibration gas is routed to a TEE near the sample inlet port on the remote conv...
Page 15 - Table 4.2 - Enter Expected Span Gas Concentrations Procedure
Model 200EU-NOy Option Manual Addendum Enter the expected NOx and NO span gas concentrations: Table 4.2 - Enter Expected Span Gas Concentrations Procedure Step Number Action Comment 1. Press CAL-CONC-NOX This key sequence causes the M200EU to prompt for the expected NOx concentration. Enter the NOx ...
Page 17 - Maintenance Schedule
Model 200EU-NOy Option Manual Addendum 05386 Rev. A 17 5.0 Maintenance 5.1 Maintenance Schedule See Table 5.1 below.
Page 19 - Table 5.1- Preventative Maintenance Calendar
Model 200EU-NOy Option Manual Addendum 05386 Rev. A 19 Table 5.1- Preventative Maintenance Calendar Item Maintenance Interval Zero/Span Calibration Annually or after maintenance or repairs Zero/Span Checks Daily Particulate Filter Weekly as needed Ozone Flow Check every year and replace o’ring and o...
Page 20 - Replacing the Sample Particulate Filter; Fold down the Bypass Pump Module front panel.
Model 200EU-NOy Option Manual Addendum 5.2 Replacing the Sample Particulate Filter The particulate filter should be inspected often for signs of plugging or contamination. It is also common for dirt particles to cause instrument drift, and affect accuracy. To check and change the filter: 1. Fold dow...
Page 21 - Figure 5.1 - Replacing the Particulate Filter
Model 200EU-NOy Option Manual Addendum Figure 5.1 - Replacing the Particulate Filter 05386 Rev. A 21
Page 22 - The converter operates at 315
Model 200EU-NOy Option Manual Addendum 5.3 Check Bypass Flow Rates The external sample pump is capable of maintaining the cell pressure at less than 5.0 "Hg-A. If a higher pressure is noted, the pump may need servicing. Check the pump and pneumatic system for leaks or rebuild pump. The ozone scr...
Page 24 - Pneumatic Line Inspection
Model 200EU-NOy Option Manual Addendum 5.5 Pneumatic Line Inspection Particulate matter in the pneumatic lines will affect both flow rate and response time. It is important that the pneumatic system be periodically inspected and thoroughly cleaned if necessary. Clean by disassembling and passing met...
Page 27 - CAUTION: PRESSURE MUST BE LESS THAN 15 PSI.
Model 200EU-NOy Option Manual Addendum If a leak checker is not available, it is possible to leak check the instrument using the M501Y's pump plus a shut-off valve. 1. Turn off instrument power and pump power. 2. Cap the sample inlet port, ozone generator air inlet, and zero/span inlets (if Z/S valv...
Page 28 - THE OPERATIONS OUTLINED IN THIS CHAPTER ARE TO BE; The pneumatic system is diagramed in Figure 5.3.
Model 200EU-NOy Option Manual Addendum 6.0 Troubleshooting, Adjustments NOTE THE OPERATIONS OUTLINED IN THIS CHAPTER ARE TO BE PERFORMED BY QUALIFIED MAINTENANCE PERSONNEL ONLY! This section of the manual contains information on diagnosing and repairing converter performance problems. This Section p...
Page 30 - Table 6.1 – Temperature Controller Programming Guide; HYS
Model 200EU-NOy Option Manual Addendum 6.1.4 Temperature Controller Setup The temperature controller has been programmed at the factory and should not need to be altered under normal usage. Indications that would require re-programming are: • Failure / replacement of controller • Replacement of ther...
Page 31 - SECONDARY MENU; PVOF
Model 200EU-NOy Option Manual Addendum SECONDARY MENU (The fixed characteristics of the system). PRESS DISPLAY ACTION SEL HOLD TILL p-n1 SET TO 0 – REVERSE ACTION SEL HOLD TILL p-n2 SET TO 2 = TYPE J THERMOCOUPLE SEL p-dF DIGITAL FILTER SET TO 5 SEL P-SL LOWER LIMIT DEFAULT = 32 SEL P-SU UPPER LIMIT...
Page 32 - Figure 6.1 – Electrical Diagram
Model 200EU-NOy Option Manual Addendum Figure 6.1 – Electrical Diagram 05386 Rev. A 32