Teledyne 200EH/EM - Manuals
Teledyne 200EH/EM – Manual in PDF format online.
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Manual Teledyne 200EH/EM
Summary
Teledyne API - Model 200EH/EM Operation Manual Safety Messages i SAFETY MESSAGES Your safety and the safety of others is very important. We have provided many important safety messages in this manual. Please read these messages carefully. A safety message alerts you to potential hazards that could h...
ii This page intentionally left blank. 04521C (DCN5731)
Teledyne API - Model 200EH/EM Operation Manual Table of Contents iii TABLE OF CONTENTS 1. M200EH/EM Documentation .................................................................................................................................................... 1 1.1. Using This Manual................
iv 5.11. Alarm Relay Option (OPT 67)....................................................................................................................................... 51 5.12. Special Software Features ................................................................................................
vi 9.3.2. Changing the O 3 Dryer Particulate Filter............................................................................................................... 179 9.3.3. Maintaining the External Sample Pump ............................................................................................
Teledyne API - Model 200EH/EM Operation Manual Table of Contents vii 10.4.13. Power-up Circuit ............................................................................................................................................... 221 10.5. Power Distribution &Circuit Breaker ..............
viii 11.5.12. PMT Sensor...................................................................................................................................................... 263 11.5.13. PMT Preamplifier Board ............................................................................................
Teledyne API - Model 200EH/EM Operation Manual List of Figures ix Figure 5-11: M200EH/EM Ethernet Card .........................................................................................................50 Figure 5-12: M200EH/EM Rear Panel with Ethernet Installed ..................................
x Figure 10-10-25: Power Distribution Block Diagram ........................................................................................... 222 Figure 10-10-26: Interface Block Diagram ........................................................................................................... 223...
Teledyne API - Model 200EH/EM Operation Manual List of Tables xi Table 6-6: Front Panel LED Status Indicators for iDAS ................................................................................63 Table 6-7: iDAS Data Channel Properties .............................................................
xii LIST OF APPENDICES APPENDIX A - VERSION SPECIFIC SOFTWARE DOCUMENTATION APPENDIX A-1: M 200EH/EM Software Menu Trees, Revision F.0 APPENDIX A-2: Setup Variables For Serial I/O, Revision F.0 APPENDIX A-3: Warnings and Test Functions, Revision F.0 APPENDIX A-4: M 200EH/EM Signal I/O Definitions, R...
Teledyne API - Model 200EH/EM Operation Manual M200EH/EM Documentation 1 1. M200EH/EM DOCUMENTATION Thank you for purchasing the Model 200EH/EM Nitrogen Oxides Analyzer! The documentation (part number 04521) for this instrument is available in several different formats: Printed format, or; Elect...
M200EH/EM Documentation Teledyne API - Model 200EH/EM Operation Manual 2 6.0 Operation Instructions Step by step instructions for operating the analyzer. 7.0 Calibration Procedures General information and step by step instructions for calibrating your analyzer. 8.0 EPA Protocol Calibration Because t...
Teledyne API - Model 200EH/EM Operation Manual Specifications, Approvals and Warranty 3 2. SPECIFICATIONS, APPROVALS AND WARRANTY 2.1. M200EH/EM OPERATING SPECIFICATIONS Table 2-1: Model 200EH/EM Basic Unit Specifications Min/Max Range (Physical Analog Output) 200EH: Min: 0-5 ppm; Max: 0-5000 ppm 20...
Specifications, Approvals and Warranty Teledyne API - Model 200EH/EM Operation Manual 4 2.2. CE MARK COMPLIANCE Emissions Compliance The Teledyne-Advanced Pollution Instrumentation Nitrogen Oxides Analyzers M200EH/EM, M200EH/EMH and M200EH/EMM were tested and found to be fully compliant with: EN6132...
Teledyne API - Model 200EH/EM Operation Manual Specifications, Approvals and Warranty 5 THE WARRANTIES SET FORTH IN THIS SECTION AND THE REMEDIES THEREFORE ARE EXCLUSIVE AND IN LIEU OF ANY IMPLIED WARRANTIES OF MERCHANTABILITY, FITNESS FOR PARTICULAR PURPOSE OR OTHER WARRANTY OF QUALITY, WHETHER EXP...
Teledyne API - Model 200EH/EM Operation Manual Getting Started 7 3. GETTING STARTED 3.1. UNPACKING AND INITIAL SETUP CAUTION THE M200EH/EM WEIGHS ABOUT 17 KG (40 POUNDS) WITHOUT OPTIONS INSTALLED. TO AVOID PERSONAL INJURY, WE RECOMMEND TO USE TWO PERSONS TO LIFT AND CARRY THE ANALYZER. 1. Inspect th...
Getting Started Teledyne API - Model 200EH/EM Operation Manual 8 VENTILATION CLEARANCE : Whether the analyzer is set up on a bench or installed into an instrument rack, be sure to leave sufficient ventilation clearance. AREA MINIMUM REQUIRED CLEARANCE Back of the instrument 10 cm / 4 inches Sides of...
Teledyne API - Model 200EH/EM Operation Manual Getting Started 9 ALARM OUT AL1 AL2 AL3 AL4 NO C NC NO C NC NO C NC NO C NC Figure 3-2: M200EH/EM Rear Panel Layout Figure 3-3: M200EH/EM Front Panel Layout 04521C (DCN5731)
Teledyne API - Model 200EH/EM Operation Manual Getting Started 11 3.1.2.2. Analog Output Connections The M200H/EM is equipped with four analog output channels accessible through a connector on the back panel of the instrument. Each of these outputs may be set to reflect the value of any of the instr...
Getting Started Teledyne API - Model 200EH/EM Operation Manual 12 3.1.2.3. Connecting the Status Outputs If you wish to utilize the analyzer’s status outputs to interface with a device that accepts logic-level digital inputs, such as programmable logic controller (PLC) chips, you can access them thr...
Teledyne API - Model 200EH/EM Operation Manual Getting Started 13 3.1.2.4. Connecting the Control Inputs If you wish to use the analyzer to remotely activate the zero and span calibration modes, several digital control inputs are provided through a 10-pin connector labeled CONTROL IN on the analyzer...
Getting Started Teledyne API - Model 200EH/EM Operation Manual 14 3.1.2.5. Connecting the Serial Ports If you wish to utilize either of the analyzer’s two serial interfaces, refer to Section 6.11 and 6.15 of this manual for instructions on configuration and usage. 3.1.2.6. Connecting to a LAN or the...
Getting Started Teledyne API - Model 200EH/EM Operation Manual 16 Figure 3-8: M200EM Internal Pneumatic Block Diagram - Standard Configuration Note: Pneumatic Diagrams do not reflect the physical layout of the instrument. The most significant differences between the M200EH and M200 EM versions in re...
Teledyne API - Model 200EH/EM Operation Manual Getting Started 17 If your application is not a measurement in ambient air, the zero calibration gas should be matched to the matrix of the measured medium. Pure nitrogen could be used as a zero gas for applications where NO X is measured in nitrogen. S...
Getting Started Teledyne API - Model 200EH/EM Operation Manual 18 3.1.3.2. Pneumatic Connections to M200EH/EM Basic Configuration: Figures 3-7 and 3-8 show the most common configurations for gas supply and exhaust lines to the Model 200EH/EM Analyzer. Please refer to Figure 3-2 for the locations of ...
Teledyne API - Model 200EH/EM Operation Manual Getting Started 19 1. Attach a 1/4" exhaust line between the external pump exhaust port of the analyzer. 2. Attach an additional 1/4" exhaust port of the pump. CAUTION The exhaust from the analyzer needs to be vented outside the shelter or immed...
Getting Started Teledyne API - Model 200EH/EM Operation Manual 20 VENT here if input is pressurized Source of SAMPLE Gas PUMP VE N T MODEL 200EH/EM Sample Exhaust High Span Point Low Span Point Zero Air C a lib rat ed NO at HI G H S pan Conc en tr a tio n Ca lib ra te d N O at LOW Spa n C o nc en tr...
Teledyne API - Model 200EH/EM Operation Manual Getting Started 21 Firmware fully booted The revision level of the firmware installed in your analyzer is briefly displayed The startup process may hesitate at this point if the Ethernet option is installed, DHCP mode is turned on and the instrument is ...
Getting Started Teledyne API - Model 200EH/EM Operation Manual 22 3.2.2. WARM-UP The M200EH/EM requires about 45 minutes warm-up time before reliable NO X , NO and NO 2 measurements can be taken. During that time, various portions of the instrument’s front panel will behave as follows. Table 3-7: Fr...
Getting Started Teledyne API - Model 200EH/EM Operation Manual 24 3.2.4. FUNCTIONAL CHECK After the analyzer’s components have warmed up for at least 30 minutes, verify that the software properly supports any hardware options that were installed. Check to make sure that the analyzer is functioning w...
Teledyne API - Model 200EH/EM Operation Manual Getting Started 25 3.3. CALIBRATION 3.3.1. BASIC NO X CALIBRATION PROCEDURE The initial calibration should be carried out using the same reporting range set up as used during the analyzer’s factory calibration. This will allow you to compare your calibr...
Getting Started Teledyne API - Model 200EH/EM Operation Manual 26 If the dilution ration option is enabled on your M200EH/EM and your application involves diluting the sample gas before it enters the analyzer, set the dilution ration as follows: SETUP X.X PRIMARY SETUP MENU CFG DAS RNGE PASS CLK MOR...
Getting Started Teledyne API - Model 200EH/EM Operation Manual 28 3.3.2. BASIC O 2 SENSOR CALIBRATION PROCEDURE If your instrument has an O 2 sensor option installed that should be calibrated as well. 3.3.2.1. O 2 Calibration Setup The pneumatic connections for calibrating are as follows: Calibr ate...
Teledyne API - Model 200EH/EM Operation Manual Getting Started 29 STEP 2 – activate O 2 sensor stability function To change the stability test function from NO x concentration to the O 2 sensor output, press: SETUP X.X STABIL_G AS:O2 NO NO2 NO X O2 ENTR EXIT Press EXIT 3 tim es to return to SAMPLE m...
Getting Started Teledyne API - Model 200EH/EM Operation Manual 30 STEP 4 – O 2 ZERO/SPAN CALIBRATION : To perform the zero/span calibration procedure: 04521C (DCN5731)
Teledyne API - Model 200EH/EM Operation Manual Getting Started 31 The Model 200EH/EM analyzer is now ready for operation. NOTE Once you have completed the above set-up procedures, please fill out the quality questionnaire that was shipped with your unit and return it to Teledyne Instruments. This in...
Teledyne API - Model 200EH/EM Operation Manual Frequently Asked Questions & Glossary 33 4. FREQUENTLY ASKED QUESTIONS & GLOSSARY 4.1. FREQUENTLY ASKED QUESTIONS The following list contains some of the most commonly asked questions relating to the Model 200EH/EM NO x Analyzer. Q: Why is the Z...
Frequently Asked Questions & Glossary Teledyne API - Model 200EH/EM Operation Manual 34 A: The sample pump should last one to two years and the pump head should be replaced when necessary. Use the RCEL pressure indicator on the front panel to see if the pump needs replacement. If this value goes...
Teledyne API - Model 200EH/EM Operation Manual Optional Hardware and Software 37 5. OPTIONAL HARDWARE AND SOFTWARE This section includes a descriptions of the hardware and software options available for the Model 200EH/EM Nitrogen Oxides Analyzer. For assistance with ordering these options please co...
Optional Hardware and Software Teledyne API - Model 200EH/EM Operation Manual 38 5.3. CARRYING STRAP HANDLE (OPT 29) The chassis of the M200EH/EM analyzer allows to attach a strap handle for carrying the instrument (Figure 5-1). The handle is located on the right side and pulls out to accommodate a ...
Teledyne API - Model 200EH/EM Operation Manual Optional Hardware and Software 39 5.4. CURRENT LOOP ANALOG OUTPUTS (OPT 41) This option adds isolated, voltage-to-current conversion circuitry to the analyzer’s analog outputs. This option may be ordered separately for the first three of the analog outp...
Teledyne API - Model 200EH/EM Operation Manual Optional Hardware and Software 41 O3 F LO W SE NS OR Fi lt e r EX HAU ST M ANI FOLD 2- Stag e NO X Sc ru bber NO X Exh aust Sc rubb er Figure 5-3: M200EH – Internal Pneumatics with Zero-Span Valve Option 50 Figure 5-4: M200EM – Internal Pneumatics with ...
Optional Hardware and Software Teledyne API - Model 200EH/EM Operation Manual 42 Table 5-1: Zero/Span Valve States MODE VALVE CONDITION Sample/Cal Open to sample gas inlet SAMPLE Zero/Span Open to zero air inlet Sample/Cal Open to zero/span inlet (activated) ZERO CALIBRATION Zero/Span Open to zero a...
Teledyne API - Model 200EH/EM Operation Manual Optional Hardware and Software 43 Table 5-2: Two-Point Span Valve Operating States MODE VALVE CONDITION Sample/Cal Open to SAMPLE inlet Zero Gas Valve Closed to ZERO AIR inlet High Span Valve Closed to HIGH SPAN inlet SAMPLE Low Span Valve Closed to LOW...
Teledyne API - Model 200EH/EM Operation Manual Optional Hardware and Software 45 EXH AUST MANI FOLD VACUUM PRESSURE SENSOR SAMPLE PRESSURE SENSOR O3 FL OW SE N SO R FLOW PRESSURE SENSOR PCA INSTRUMENT CHASSIS PMT PERMAPURE DRYER NO/NO X VALVE AUTOZERO VALVE O 3 Scrubber O 3 GENERATOR O 3 Purifier EX...
Optional Hardware and Software Teledyne API - Model 200EH/EM Operation Manual 46 Oxygen from the sample stream is attracted into the magnetic field displacing the nitrogen filled spheres and causing the suspended mirror to rotate. This changes the amount of light reflected onto the photocells and th...
Optional Hardware and Software Teledyne API - Model 200EH/EM Operation Manual 48 5.8.2. ZERO AIR SCRUBBER (OPT 64B) This kit includes a zero air scrubber cartridge, which can be used to produce and supply zero air to the analyzer’s ZERO inlet port. The cartridge mounts to the outside rear panel by m...
Teledyne API - Model 200EH/EM Operation Manual Optional Hardware and Software 49 5.9.2. RS-232 MULTIDROP (OPT 62) The multidrop option is used with any of the RS-232 serial ports to enable communications of up to eight analyzers with the host computer over a chain of RS-232 cables via the instrument...
Optional Hardware and Software Teledyne API - Model 200EH/EM Operation Manual 50 Figure 5-11: M200EH/EM Ethernet Card Rear Panel (as seen from inside) CPU Card Ethernet Card Female RJ-45 Connector RE-232 Connector To Motherboard LNK LED ACT LED TxD LED RxD LED Interior View Exterior View Figure 5-12...
Teledyne API - Model 200EH/EM Operation Manual Optional Hardware and Software 51 Table 5-4: Dryer and NH 3 Removal Options OPTION NUMBER DESCRIPTION STANDARD EQUIPMENT Single gas conditioner (dryer / NH 3 removal) for ozone generator supply gas stream only. Includes mounting bracket for two dryers (...
Optional Hardware and Software Teledyne API - Model 200EH/EM Operation Manual 52 ALARM OUT AL1 AL2 AL3 AL4 NO C NC NO C NC NO C NC NO C NC ST_SYSTEM_OK2 (Optional Alert) CONCENTRATION ALARM 1 CONCENTRATION ALARM 2 SPARE Figure 5-13: Alarm Relay Output Pin Assignments Each of the two concentration re...
Teledyne API - Model 200EH/EM Operation Manual Operating Instructions 55 6. OPERATING INSTRUCTIONS To assist in navigating the analyzer’s software, a series of menu trees can be found in Appendix A of this manual. NOTE The flow charts appearing in this section contain typical representations of the ...
Operating Instructions Teledyne API - Model 200EH/EM Operation Manual 56 Besides SAMPLE and SETUP , other modes the analyzer can be operated in are: Table 6-1: Analyzer Operating modes MODE EXPLANATION SAMPLE Sampling normally, flashing text indicates adaptive filter is on. M-P CAL This is the basic...
Teledyne API - Model 200EH/EM Operation Manual Operating Instructions 57 6.2. SAMPLE MODE This is the analyzer’s standard operating mode. In this mode, the instrument is analyzing NO and NO X and calculating NO 2 concentrations. 6.2.1. TEST FUNCTIONS A series of test functions is available at the fr...
Operating Instructions Teledyne API - Model 200EH/EM Operation Manual 62 6.5. SETUP CFG: VIEWING THE ANALYZER’S CONFIGURATION INFORMATION Pressing the CFG key displays the instrument configuration information. This display lists the analyzer model, serial number, firmware revision, software librar...
Teledyne API - Model 200EH/EM Operation Manual Operating Instructions 63 6.7. SETUP DAS - USING THE DATA ACQUISITION SYSTEM (iDAS) The M200EH/EM analyzer contains a flexible and powerful, internal data acquisition system (iDAS) that enables the analyzer to store concentration and calibration data ...
Operating Instructions Teledyne API - Model 200EH/EM Operation Manual 64 6.7.1. IDAS STRUCTURE The iDAS is designed around the feature of a “record”, an automatically stored single data point. (e.g. concentration, PMT signal level, etc.). Records are organized into data channels which are defined by...
Teledyne API - Model 200EH/EM Operation Manual Operating Instructions 65 6.7.1.2. iDAS Parameters Data parameters are types of data that may be measured by the analyzers instrumentality concentrations of measured gases, temperatures of heated zones,, pressures and flows of the pneumatic subsystem as...
Operating Instructions Teledyne API - Model 200EH/EM Operation Manual 66 6.7.2. DEFAULT IDAS CHANNELS The M200EH/EM is configured with a basic iDAS configuration, which is enabled by default. New data channels are also enabled by default but each channel may be turned off for later or occasional use...
Teledyne API - Model 200EH/EM Operation Manual Operating Instructions 69 6.7.2.2. Editing iDAS Data Channels IDAS configuration is most conveniently done through the APICOM remote control program. The following list of key strokes shows how to edit using the front panel. Edit Data Channel Menu SAMPL...
Operating Instructions Teledyne API - Model 200EH/EM Operation Manual 70 To edit the name of a data channel, follow the above key sequence and then press: FROM THE PREVIOUS KEY SEQUENCE … SETUP X.X NAME:CONC C O N C - - ENTR EXIT ENTR accepts the new string and returns to the previous menu. EXIT ign...
Teledyne API - Model 200EH/EM Operation Manual Operating Instructions 71 6.7.2.4. Editing iDAS Parameters Data channels can be edited individually from the front panel without affecting other data channels. However, when editing a data channel, such as during adding, deleting or editing parameters, ...
Operating Instructions Teledyne API - Model 200EH/EM Operation Manual 72 To configure the parameters for a specific data parameter, press: FROM THE EDIT DATA PARAMETER MENU (see previous section) SETUP X.X 0) PARAM=NXCNC!, MODE=AVG PREV NEXT INS DEL EDIT EXIT SETUP X.X PARAMETERS: NOCNC1 SET> EDI...
Operating Instructions Teledyne API - Model 200EH/EM Operation Manual 76 6.7.2.7. RS-232 Report Function The M200EH/EM iDAS can automatically report data to the communications ports, where they can be captured with a terminal emulation program or simply viewed by the user. To enable automatic COM po...
Operating Instructions Teledyne API - Model 200EH/EM Operation Manual 80 6.8. SETUP RNGE: RANGE UNITS AND DILUTION CONFIGURATION This Menu is used to set the units of measure to be associated with the analyzer’s reporting ranges (see Section 6.13.3.2. for more information on reporting ranges vs. p...
Teledyne API - Model 200EH/EM Operation Manual Operating Instructions 81 6.8.2. DILUTION RATIO The dilution ratio is a software option that allows the user to compensate for any dilution of the sample gas before it enters the sample inlet. 12. The SPAN value entered during calibration is the maximum...
Operating Instructions Teledyne API - Model 200EH/EM Operation Manual 82 6.9. SETUP PASS: PASSWORD FEATURE The M200EH/EM provides password protection of the calibration and setup functions to prevent unauthorized adjustments. When the passwords have been enabled in the PASS menu item, the system w...
Operating Instructions Teledyne API - Model 200EH/EM Operation Manual 84 6.10. SETUP CLK: SETTING THE INTERNAL TIME-OF-DAY CLOCK The M200EH/EM has a built-in clock for the AutoCal timer, Time TEST function, and time stamps on COM port messages and iDAS data entries. To set the time-of-day, press: ...
Teledyne API - Model 200EH/EM Operation Manual Operating Instructions 85 In order to compensate for CPU clocks which run fast or slow, there is a variable to speed up or slow down the clock by a fixed amount every day. To change this variable, press: SAMPLE ENTER SETUP PASS : 818 8 1 8 ENTR EXIT SET...
Operating Instructions Teledyne API - Model 200EH/EM Operation Manual 88 The signals from these two connectors are routed from the motherboard via a wiring harness to two 10-pin connectors on the CPU card, CN3 (COM1) and CN4 (COM2). CN3 & CN4 (Located on CPU card) (As seen from inside analyzer) ...
Operating Instructions Teledyne API - Model 200EH/EM Operation Manual 90 When COM2 is configured for RS-485 operation the port uses the same female DB-9 connector on the back of the instrument as when Com2 is configured for RS-232 operation, however, the pin assignments are different. Female DB-9 (C...
Teledyne API - Model 200EH/EM Operation Manual Operating Instructions 91 6.11.6. ETHERNET CARD CONFIGURATION When equipped with the optional Ethernet interface, the analyzer can be connected to any standard 10BaseT Ethernet network via low-cost network hubs, switches or routers. The interface operat...
Operating Instructions Teledyne API - Model 200EH/EM Operation Manual 94 6.11.6.3. Manually Configuring the Network IP Addresses There are several circumstances when you may need to manually configure the interface settings of the analyzer’s Ethernet card. The INET sub-menu may also be used to edit ...
Teledyne API - Model 200EH/EM Operation Manual Operating Instructions 95 STEP 2: Configure the INSTRUMENT IP , GATEWAY IP and SUBNET MASK addresses by pressing: Internet Configuration Keypad Functions KEY FUNCTION [0] Press this key to cycle through the range of numerals and available characters (“ ...
Operating Instructions Teledyne API - Model 200EH/EM Operation Manual 96 6.11.6.4. Changing the Analyzer’s HOSTNAME The HOSTNAME is the name by which the analyzer appears on your network. The default name for all Teledyne Instruments Model 200EH/EME analyzers is M???? . To change this name (particul...
Teledyne API - Model 200EH/EM Operation Manual Operating Instructions 97 6.11.7. MULTIDROP RS-232 SET UP The RS-232 multidrop consists of a printed circuit assembly that plugs onto the CN3, CN4, and CN5 connectors of the CPU card (see Figure 6-11) and the cabling to connect it to the analyzer’s moth...
Operating Instructions Teledyne API - Model 200EH/EM Operation Manual 98 5. If you are adding an analyzer to the end of an already existing chain, don’t forget to remove JP2, pins 21 22 on the multidrop PCA on the analyzer that was previous the last instrument in the chain. 6. Close the instrument...
Teledyne API - Model 200EH/EM Operation Manual Operating Instructions 99 6.11.8. COM PORT COMMUNICATION MODES Each of the analyzer’s serial ports can be configured to operate in a number of different modes, which are listed in the following table. Each COM port needs to be configured independently. ...
Operating Instructions Teledyne API - Model 200EH/EM Operation Manual 100 Press the following keys to select a communication mode for a one of the COMM Ports, such as the following example where HESSEN PROTOCOL mode is enabled: Continue pressing next until … SETUP X.X PRIMARY SETUP MENU CFG DAS RNGE...
Operating Instructions Teledyne API - Model 200EH/EM Operation Manual 102 6.11.10. COM PORT TESTING The serial ports can be tested for correct connection and output in the COMM menu. This test sends a string of 256 ‘w’ characters to the selected COM port. While the test is running, the red LED on th...
Teledyne API - Model 200EH/EM Operation Manual Operating Instructions 103 6.12. SETUP MORE VARS: INTERNAL VARIABLES (VARS) The M200EH/EM has several-user adjustable software variables, which define certain operational parameters. Usually, these variables are automatically set by the instrument’s...
Operating Instructions Teledyne API - Model 200EH/EM Operation Manual 106 6.13. SETUP MORE DIAG: DIAGNOSTICS MENU A series of diagnostic tools is grouped together under the SETUP-MORE-DIAG menu. These parameters are dependent on firmware revision. These tools can be used in a variety of troubles...
Operating Instructions Teledyne API - Model 200EH/EM Operation Manual 110 6.13.4. ANALOG OUTPUTS AND REPORTING RANGES 6.13.4.1. Analog Output Signals Available on the M200EH/EM The analyzer has four analog output signals, accessible through a connector on the rear panel. ANALOG OUT A1 A2 A3 A4 + - +...
Teledyne API - Model 200EH/EM Operation Manual Operating Instructions 111 Additionally A1, A2 and A3 may be equipped with optional 0-20 mA current loop drivers. A4 is not available for the current loop option. Table 6-19: Analog Output Current Loop Range RANGE MINIMUM OUTPUT MAXIMUM OUTPUT 0-20 mA 0...
Operating Instructions Teledyne API - Model 200EH/EM Operation Manual 118 6.13.5.5. Assigning an iDAS parameter to an Analog Output Channel The M200EH/EM analog output channels can be assigned to output data from any of the 40+ available iDAS parameters (see Table A-6 of Appendix A.5). The default s...
Operating Instructions Teledyne API - Model 200EH/EM Operation Manual 120 To assign an iDAS parameter to a specific analog output channel, press, EXAMPLE From the AIO CO NFIG URATION SUBM ENU (See Section 6.13.4.1) DIAG AIO DATA _O UT_2 5V, NXCNC 1, NO CAL <SET SET> EDIT EXIT DIAG AIO DATA _O ...
Operating Instructions Teledyne API - Model 200EH/EM Operation Manual 122 To set the reporting range for an analog output, press: EXAM PLE From the AIO CONFIGURATION SUBM ENU (See Section 6.13.4.1) DIAG AIO DATA _OUT_2 5V, NXCNC 1, NOCAL <SET SET> EDIT EXIT DIAG AIO DATA _OUT_2 SCALE: 100.00 P...
Teledyne API - Model 200EH/EM Operation Manual Operating Instructions 125 6.13.6. ANALOG OUTPUT CALIBRATION Analog calibration needs to be carried out on first startup of the analyzer (performed in the factory as part of the configuration process) or whenever re-calibration is required. The analog o...
Teledyne API - Model 200EH/EM Operation Manual Operating Instructions 127 6.13.6.2. Manual Calibration of Analog Output configured for Voltage Ranges For highest accuracy, the voltages of the analog outputs can be manually calibrated. NOTE: The menu for manually adjusting the analog output signal le...
Teledyne API - Model 200EH/EM Operation Manual Operating Instructions 129 mA IN OUT V OUT + V OUT - I IN + I IN - RecordingDevice Analyzer See Table 3-2 for pin assignments of the Analog Out connector on the rear panel. Current Meter Figure 6-6-15: Setup for Calibrating Current Outputs CAUTION Do no...
Operating Instructions Teledyne API - Model 200EH/EM Operation Manual 130 Table 6-25: Current Loop Output Calibration with Resistor FULL SCALE VOLTAGE FOR 2-20 MA (measured across 250 Ω resistor) VOLTAGE FOR 4-20 MA (measured across 250 Ω resistor) 0% 0.5 V 1.0 V 100% 5.0 V 5.0 V To adjust the zero ...
Teledyne API - Model 200EH/EM Operation Manual Operating Instructions 131 6.13.6.4. AIN Calibration This is the sub-menu calibrates the analyzer’s A-to-D conversion circuitry. This calibration should only be necessary after major repair such as a replacement of CPU, motherboard or power supplies. To...
Teledyne API - Model 200EH/EM Operation Manual Operating Instructions 133 The default settings for this feature are: Table 6-27: M200EH/EM Concentration Display Default Values DISPLAY VALUE DISPLAY DURATION NOX 4 sec. NO 4 sec. NO2 4 sec. O2 4 sec. 1 Only appears if O2 sensor option is installed. To...
Teledyne API - Model 200EH/EM Operation Manual Operating Instructions 137 6.13.7.4. Ozone Generator Override This feature allows the user to manually turn the ozone generator off and on. This can be done before disconnecting the generator, to prevent ozone from leaking out, or after a system restart...
Operating Instructions Teledyne API - Model 200EH/EM Operation Manual 138 6.13.7.5. Flow Calibration The flow calibration allows the user to adjust the values of the sample flow rates as they are displayed on the front panel and reported through COM ports to match the actual flow rate measured at th...
Teledyne API - Model 200EH/EM Operation Manual Operating Instructions 139 6.14. SETUP – ALRM: USING THE OPTIONAL GAS CONCENTRATION ALARMS (OPT 67) The optional alarm relay outputs (Option 67) are installed includes two concentration alarms Each alarm has a user settable limit, and is associated with...
Operating Instructions Teledyne API - Model 200EH/EM Operation Manual 140 6.15. REMOTE OPERATION OF THE ANALYZER 6.15.1. REMOTE OPERATION USING THE EXTERNAL DIGITAL I/O 6.15.1.1. Status Outputs The status outputs report analyzer conditions via optically isolated NPN transistors, which sink up to 50 ...
Operating Instructions Teledyne API - Model 200EH/EM Operation Manual 142 There are two methods to activate control inputs. The internal +5V available from the “+” pin is the most convenient method (see Figure 6-18). However, to ensure that these inputs are truly isolated, a separate, external 5 VDC...
Teledyne API - Model 200EH/EM Operation Manual Operating Instructions 143 6.15.2.2. Help Commands in Terminal Mode Table 6-31: Terminal Mode Software Commands COMMAND FUNCTION Control-T Switches the analyzer to terminal mode (echo, edit). If mode flags 1 & 2 are OFF, the interface can be used in...
Teledyne API - Model 200EH/EM Operation Manual Operating Instructions 145 6.15.2.5. Status Reporting Reporting of status messages as an audit trail is one of the three principal uses for the RS-232 interface (the other two being the command line interface for controlling the instrument and the downl...
Operating Instructions Teledyne API - Model 200EH/EM Operation Manual 146 NOTE: If Hessen Protocol Mode is active for a COMM port, operation via a modem is not available on that port. To change this setting press: SETUP X.X SECONDARY SETUP MENU COMM VARS DIAG ALRM EXIT SETUP X.X PRIMARY SETUP MENU C...
Teledyne API - Model 200EH/EM Operation Manual Operating Instructions 147 To Initialize the modem press: Select which COM Port is tested SETUP X.X SECONDARY SETUP MENU COMM VARS DIAG ALRM EXIT SETUP X.X PRIMARY SETUP MENU CFG DAS RNGE PASS CLK MORE EXIT SAMPLE A1:NXCNC1=100PPM NOX=XXX.X < TST TST...
Teledyne API - Model 200EH/EM Operation Manual Operating Instructions 149 6.15.4. USING THE M200EH/EM WITH A HESSEN PROTOCOL NETWORK 6.15.4.1. General Overview of Hessen Protocol The Hessen protocol is a multidrop protocol, in which several remote instruments are connected via a common communication...
Operating Instructions Teledyne API - Model 200EH/EM Operation Manual 150 The first step in configuring the M200EH/EM to operate over a Hessen protocol network is to activate the Hessen mode for COMM ports and configure the communication parameters for the port(s) appropriately. Press: SETUP X.X PRI...
Teledyne API - Model 200EH/EM Operation Manual Operating Instructions 151 While Hessen Protocol Mode can be activated independently for COM1 and COM2, The TYPE selection affects both Ports. 6.15.4.4. Setting The Hessen Protocol Response Mode The Teledyne Instruments’ implementation of Hessen Protoco...
Operating Instructions Teledyne API - Model 200EH/EM Operation Manual 152 6.15.4.5. Hessen Protocol Gas ID Since the M200EH/EM measures both NO, NO 2 NO and O 2 (if the optional sensor is installed), all of these gases are listed in the Hessen protocol gas list. In its default state the Hessen proto...
Teledyne API - Model 200EH/EM Operation Manual Operating Instructions 153 6.15.4.6. Setting Hessen Protocol Status Flags Teledyne Instruments’ implementation of Hessen protocols includes a set of status bits that are included in responses to inform the host computer of the M200EH/EM’s condition. The...
Teledyne API - Model 200EH/EM Operation Manual Calibration Procedures 155 7. CALIBRATION PROCEDURES This chapter describes calibration procedures for the M200EH/EM. All of the methods described here can be initiated and controlled through the front panel or the COM ports. NOTE CALIBRATION vs. CALIBR...
Calibration Procedures Teledyne API - Model 200EH/EM Operation Manual 156 7.1.3. SPAN CALIBRATION GAS STANDARDS & TRACEABILITY NOTE We strongly recommend that span calibration is carried out with NO span gas, although it is possible to use NO 2 or a gas phase titration (GPT) system. Quick span c...
Teledyne API - Model 200EH/EM Operation Manual Calibration Procedures 157 7.1.4. DATA RECORDING DEVICES A strip chart recorder, data acquisition system or digital data acquisition system should be used to record data from the serial or analog outputs of the M200EH/EM. If analog readings are used, th...
Calibration Procedures Teledyne API - Model 200EH/EM Operation Manual 158 STEP TWO : Set the expected NO 2 span gas concentration: SAM PLE G AS TO CAL:NO X NOX O2 ENTR EXIT SAM PLE A1:NXCNC1=100PPM NO X=XXX.X < TST TST > CAL SETUP M -P CAL A1:NXCNC 1 =100PPM NO X=X.XXX <TST TST> ZERO SPA...
Teledyne API - Model 200EH/EM Operation Manual Calibration Procedures 159 STEP FOUR : Perform the converter efficiency calculation procedure: SAM PLE NO X STB= XXX.X PPM NOX=XXX.X < TST TST > CAL SETUP SAMPLE G AS TO CAL:NO X NO X O 2 ENTR EXIT M -P CAL NO X STB= XXX.X PPM O X=X.XXX <TST TS...
Calibration Procedures Teledyne API - Model 200EH/EM Operation Manual 160 7.2. MANUAL CALIBRATION The following section describes the basic method for manually calibrating the Model 200EH/EM NO X analyzer. If both available iDAS parameters for a specific gas type are being reported via the instrumen...
Teledyne API - Model 200EH/EM Operation Manual Calibration Procedures 161 STEP TWO : Set Expected NO and NO X Span Gas Concentrations Set the expected NO and NOx span gas concentration. These should be 80% of range of concentration values likely to be encountered in this application. The default fac...
Calibration Procedures Teledyne API - Model 200EH/EM Operation Manual 164 7.4. MANUAL CALIBRATION WITH ZERO/SPAN VALVES Zero and Span calibrations using the Zero/Span Valve option are similar to that described in Section 7.2, except that: Zero air and span gas is supplied to the analyzer through t...
Teledyne API - Model 200EH/EM Operation Manual Calibration Procedures 167 7.5. CALIBRATION CHECKS WITH ZERO/SPAN VALVES Zero and span checks using the zero/span valve option are similar to that described in Section 7.4, except that zero air and span gas are supplied to the analyzer through the zero ...
Calibration Procedures Teledyne API - Model 200EH/EM Operation Manual 168 7.6. CALIBRATION WITH REMOTE CONTACT CLOSURES Contact closures for controlling calibration and calibration checks are located on the rear panel CONTROL IN connector. Instructions for setup and use of these contacts can be foun...
Teledyne API - Model 200EH/EM Operation Manual Calibration Procedures 169 7.7. AUTOMATIC CALIBRATION (AUTOCAL) The AutoCal feature allows unattended, periodic operation of the zero/span valve options by using the analyzer’s internal time of day clock. The AutoCal feature is only available on the fro...
Calibration Procedures Teledyne API - Model 200EH/EM Operation Manual 170 The following example sets sequence #2 to carry out a zero-span calibration every other day starting at 14:00 on 01 January, 2003, lasting 30 minutes (15 for zero and 15 for span). This sequence will start 30 minutes later eac...
Teledyne API - Model 200EH/EM Operation Manual EPA Protocol Calibration 173 8. EPA PROTOCOL CALIBRATION At the writing of this manual there is no EPA requirements for the monitoring of NOX or published calibration protocols. User Notes 04521C (DCN5731)
Teledyne API - Model 200EH/EM Operation Manual Instrument Maintenance 175 9. INSTRUMENT MAINTENANCE Predictive diagnostic functions, including data acquisition records, failure warnings and test functions built into the analyzer, allow the user to determine when repairs are necessary without perform...
Instrument Maintenance Teledyne API - Model 200EH/EM Operation Manual 176 Table 9-1: M200EH/EM Preventive Maintenance Schedule ITEM ACTION FREQUENCY CAL CHECK MANUAL SECTION DATE PERFORMED 1 Particulate Filter Change filter Weekly No 9.3.1 Verify Test Functions Review and evaluate Weekly No 9.2; App...
Teledyne API - Model 200EH/EM Operation Manual Instrument Maintenance 177 9.2. PREDICTIVE DIAGNOSTICS The analyzer’s test functions can be used to predict failures by looking at trends in their values. Initially it may be useful to compare the state of these test functions to the values measured on ...
Instrument Maintenance Teledyne API - Model 200EH/EM Operation Manual 178 9.3.1. CHANGING THE SAMPLE PARTICULATE FILTER The particulate filter should be inspected often for signs of plugging or excess dirt. It should be replaced according to the service interval in Table 9-1 even without obvious sig...
Teledyne API - Model 200EH/EM Operation Manual Instrument Maintenance 179 7. Re-start the analyzer. 9.3.2. CHANGING THE O 3 DRYER PARTICULATE FILTER The air for the O 3 generator passes through a Perma Pure © dryer, which is equipped with a small particulate filter at its inlet. This filter prevents...
Instrument Maintenance Teledyne API - Model 200EH/EM Operation Manual 182 9.3.5. CHANGING THE EXTERNAL ZERO AIR SCRUBBER The external zero air scrubber contains two chemicals, pink Purafil © (Part # CH 9) and black, charcoal (Part # CH 1). The Purafil © converts NO in the ambient air to NO 2 and the...
Teledyne API - Model 200EH/EM Operation Manual Instrument Maintenance 183 9.3.6. CHANGING THE NO 2 CONVERTER The NO 2 converter is located in the center of the instrument, see Figure 3-1 for location, and Figure 9-4 for the assembly. The converter is designed for replacement of the cartridge only, t...
Instrument Maintenance Teledyne API - Model 200EH/EM Operation Manual 184 9.3.7. CLEANING THE REACTION CELL The reaction cell should be cleaned whenever troubleshooting suggests. A dirty reaction cell will cause excessive noise, drifting zero or span values, low response or a combination of all. To ...
Instrument Maintenance Teledyne API - Model 200EH/EM Operation Manual 186 Figure 9-6: Critical Flow Orifice Assembly 5. Take out the components of the assembly: a spring, a sintered filter, two O-rings and the orifice. For the vacuum manifold only, you may need to use a scribe or pressure from the v...
Teledyne API - Model 200EH/EM Operation Manual Theory of Operation 189 10. THEORY OF OPERATION The M200EH/EM Nitrogen Oxides Analyzer is a microprocessor controlled instrument that determines the concentration of nitric oxide (NO), total nitrogen oxides (NO X , the sum of NO and NO 2 ) and nitrogen ...
Theory of Operation Teledyne API - Model 200EH/EM Operation Manual 190 Model 200E Instrument Response 0 a.u. 20 a.u. 40 a.u. 60 a.u. 80 a.u. 100 a.u. 120 a.u. 140 a.u. 0.5µm 0.7µm 0.9µm 1.1µm 1.3µm 1.5µm 1.7µm 1.9µm Wavelength Intensity Optical Hi-Pass Filter Performance NO + O 3 Emission Spectrum P...
Teledyne API - Model 200EH/EM Operation Manual Theory of Operation 191 Figure 10-10-2: NO 2 Conversion Principle By converting the NO 2 in the sample gas into NO, the analyzer can measure the total NO X (NO+NO 2 ) content of the sample gas. By switching the NO 2 converter in and out of the sample ga...
Theory of Operation Teledyne API - Model 200EH/EM Operation Manual 192 Figure 10-10-3: Reaction Cell with PMT Tube 10.2.2. OPTICAL FILTER Another critical component in the method by which your M200EH/EM detects chemiluminescence is the optical filter that lies between the reaction cell and the PMT (...
Theory of Operation Teledyne API - Model 200EH/EM Operation Manual 194 The M200EH and 200EM analyzers are typically used in high CO 2 concentration environments. The pneumatic setup of these two analyzer models minimizes the interference from CO 2 such that the analyzers conform to the standards set...
Theory of Operation Teledyne API - Model 200EH/EM Operation Manual 196 Finally, the M200EH/EM requires a steady, high under-pressure, which cannot be achieved reliably over extended periods of time with small vacuum pumps. The external pump used for the M200EH/EM has a very long lifetime and duty cy...
Teledyne API - Model 200EH/EM Operation Manual Theory of Operation 197 10.3.3. FLOW RATE CONTROL - CRITICAL FLOW ORIFICES The Model M200EH/EM analyzers use special flow control assemblies located at various locations around the instrument to maintain constant flow rates for both the O 3 supply air a...
Theory of Operation Teledyne API - Model 200EH/EM Operation Manual 198 GAS FLOW CONTROL ASSEMBLIES SAMPLE PRESSURE SENSOR VACUUM PRESSURE SENSOR Figure 10-10-7: Location of Gas Flow Control Assemblies for M200EM GAS FLOW CONTROL ASSEMBLIES SAMPLE PRESSURE SENSOR VACUUM PRESSURE SENSOR Figure 10-10-8...
Theory of Operation Teledyne API - Model 200EH/EM Operation Manual 200 Figure 10-10-10: Flow Control Assembly & Critical Flow Orifice The actual flow rate of gas through the orifice (volume of gas per unit of time), depends on the size and shape of the aperture in the orifice. The larger the hol...
Teledyne API - Model 200EH/EM Operation Manual Theory of Operation 201 In addition to controlling the gas flows, the two critical flow orifices at the inlets of the reaction cell also maintain an under-pressure inside the reaction cell, effectively reducing the number of molecules in the chamber and...
Theory of Operation Teledyne API - Model 200EH/EM Operation Manual 202 10.3.6. O3 GENERATOR The M200EH/EM uses a corona discharge (CD) tube for creating its O 3 . Corona discharge generation is capable of producing high concentrations of ozone efficiently and with low excess heat. Although there are...
Teledyne API - Model 200EH/EM Operation Manual Theory of Operation 203 10.3.7. PERMA PURE ® DRYER The air supplied to the O 3 generation system needs to be as dry as possible. Normal room air contains a certain amount of water vapor, which greatly diminishes the yield of ozone produced by the ozone ...
Theory of Operation Teledyne API - Model 200EH/EM Operation Manual 204 Figure 10-10-13: M200EH/EM Perma Pure ® Dryer Just like on startup, if the instrument is turned on after having been off for more than 30 minutes, it takes a certain amount of time for the humidity gradient to become large enough...
Theory of Operation Teledyne API - Model 200EH/EM Operation Manual 206 10.3.10. PNEUMATIC SENSORS NOTE The M200EH/EM displays all pressures in inches of mercury absolute (in-Hg-A), i.e. absolute pressure referenced against zero (a perfect vacuum). The M200EH/EM uses three pneumatic sensors to verify...
Teledyne API - Model 200EH/EM Operation Manual Theory of Operation 207 10.3.10.3. Vacuum Pressure Sensor An absolute pressure transducer connected to the exhaust manifold is used to measure the pressure downstream from and inside the instrument’s reaction cell. The output of the sensor is used by th...
Theory of Operation Teledyne API - Model 200EH/EM Operation Manual 208 Figure 10-10-15: Dilution Manifold
Teledyne API - Model 200EH/EM Operation Manual Theory of Operation 209 10.4. ELECTRONIC OPERATION Figure 10-10-16 shows a block diagram of the major electronic components of the M200EH/EM. Back Panel Connectors Optional Ethernet Interface Pneumatic Sensor Board Sample Pressure Sensor Vacuum Pressure...
Theory of Operation Teledyne API - Model 200EH/EM Operation Manual 210 10.4.1. CPU The CPU is a low power (5 VDC, 0.8A max), high performance, 386-based microcomputer running a version of the DOS operating system. Its operation and assembly conform to the PC-104 specification, version 2.3 for embedd...
Theory of Operation Teledyne API - Model 200EH/EM Operation Manual 212 10.4.3. PHOTO MULTIPLIER TUBE (PMT) The M200EH/EM uses a photo multiplier tube (PMT) to detect the amount of chemiluminescence created in the sample chamber. PMT Housing End Plate This is the entry to the PMT Exchange PMT Preamp ...
Teledyne API - Model 200EH/EM Operation Manual Theory of Operation 213 A significant performance characteristic of the PMT is the voltage potential across the electron multiplier. The higher the voltage, the greater is the number of electrons emitted from each dynode of the electron multiplier, maki...
Theory of Operation Teledyne API - Model 200EH/EM Operation Manual 214 10.4.5. PMT PREAMPLIFIER The PMT preamplifier board amplifies the PMT signal into a useable analog voltage (PMT) that can be processed by the motherboard into a digital signal to be used by the CPU to calculate the NO, NO 2 and N...
Teledyne API - Model 200EH/EM Operation Manual Theory of Operation 215 10.4.6. PNEUMATIC SENSOR BOARD The flow and pressure sensors of the M200EH/EM are located on a printed circuit assembly just behind the PMT sensor. Refer to Section 11.5.15 for information on how to test this assembly. The signal...
Theory of Operation Teledyne API - Model 200EH/EM Operation Manual 216 10.4.7.3. Thermocouple Inputs and Configuration Jumper (JP5) Although the relay PCA supports two thermocouple inputs, the current M200EH/EM series analyzers only utilize one. By default, this single thermocouple input is plugged ...
Teledyne API - Model 200EH/EM Operation Manual Theory of Operation 217 Table 10-5: Typical Thermocouple Settings For M200E Series Analyzers TC TYPE TERMINATION TYPE OUTPUT SCALE TYPE JUMPER BETWEEN PINS USED ON JUMPER COLOR INPUT TC1 (J15) K GROUNDED 5mV / °C 2 – 12 4 – 14 M200EH/EM with Mini HiCon ...
Theory of Operation Teledyne API - Model 200EH/EM Operation Manual 218 10.4.8. STATUS LEDS & WATCH DOG CIRCUITRY Thirteen LEDs are located on the analyzer’s relay board to indicate the status of the analyzer’s heating zones and valves as well as a general operating watchdog indicator. Table 11-2...
Teledyne API - Model 200EH/EM Operation Manual Theory of Operation 221 10.4.11. EXTERNAL DIGITAL I/O The external digital I/O performs two functions. The STATUS outputs carry logic-level (5V) signals through an optically isolated 8-pin connector on the rear panel of the analyzer. These outputs conve...
Theory of Operation Teledyne API - Model 200EH/EM Operation Manual 222 10.5. POWER DISTRIBUTION &CIRCUIT BREAKER The analyzer operates in two main AC power ranges: 100-120 VAC and 220-240 VAC (both ± 10%) between 47 and 63 Hz. A 5 ampere circuit breaker is built into the ON/OFF switch. In case o...
Teledyne API - Model 200EH/EM Operation Manual Theory of Operation 223 10.6. COMMUNICATIONS INTERFACE The analyzer has several ways to communicate the outside world, see Figure 10-26. Users can input data and receive information directly through the front panel keypad and display. Direct, two-way co...
Theory of Operation Teledyne API - Model 200EH/EM Operation Manual 224 10.6.1. FRONT PANEL INTERFACE POW ER FAULT CAL SAMPLE CHEMILUMINESENCE NO x ANALYZ ER – M200EH ? ? ? ? ? ? ? ? ?? ? ? ? ? ? ? ? ? ?? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ??? ? ? ? MODE FIELD KEY DEFINITIONS MESSAGE FIELD CONCENTRATION FIE...
Teledyne API - Model 200EH/EM Operation Manual Theory of Operation 225 Note that the keys do not auto-repeat. In circumstances where the same key must be activated for two consecutive operations, it must be released and re-pressed. 10.6.1.3. Display The main display of the analyzer is a vacuum flore...
Teledyne API - Model 200EH/EM Operation Manual Theory of Operation 227 10.7. SOFTWARE OPERATION The M200EH/EM NO X analyzer’s core module is a high performance, 386-based microcomputer running a version of DOS. On top of the DOS shell, special software developed by Teledyne Instruments interprets us...
Theory of Operation Teledyne API - Model 200EH/EM Operation Manual 228 10.7.1. ADAPTIVE FILTER The M200EH/EM NO X analyzer software processes sample gas concentration data through a built-in adaptive filter. Unlike other analyzers that average the output signal over a fixed time period, the M200EH/E...
Theory of Operation Teledyne API - Model 200EH/EM Operation Manual 230 10.7.4. NO 2 CONVERTER EFFICIENCY COMPENSATION Over time, the molybdenum in the NO 2 converter oxidizes and looses its original capacity of converting NO 2 into NO, eventually resulting in a decreased converter efficiency (CE). E...
Teledyne API - Model 200EH/EM Operation Manual Troubleshooting & Repair 231 11. TROUBLESHOOTING & REPAIR This section contains a variety of methods for identifying and solving performance problems with the analyzer. NOTE The operations outlined in this chapter must be performed by qualified ...
Troubleshooting & Repair Teledyne API - Model 200EH/EM Operation Manual 232 11.1.1. WARNING MESSAGES The most common and/or serious instrument failures will result in a warning message displayed on the front panel. Table A-2 in Appendix A.3 contains a list of warning messages, along with their m...
Troubleshooting & Repair Teledyne API - Model 200EH/EM Operation Manual 234 SAM PLE A1:NXCNC 1=100PPM NOX=XXX.X < TST TST > CAL SETUP SETUP X.X PRIMARY SETUP M ENU CFG DAS RNGE PASS CLK MORE EXIT SETUP X.X SECONDARY SETUP MENU COMM VARS DIAG ALRM EXIT SETUP X.X ENTER PASSW ORD :818 8 1 8 E...
Teledyne API - Model 200EH/EM Operation Manual Troubleshooting & Repair 235 11.1.4. STATUS LED’S Several color-coded, light-emitting diodes (LED) are located inside the instrument to determine if the analyzer’s CPU, I 2 C communications bus and the relay board are functioning properly. 11.1.4.1....
Troubleshooting & Repair Teledyne API - Model 200EH/EM Operation Manual 236 conjunction with the DIAG menu I/O functions to test hardware functionality by manually switching devices on and off and watching the corresponding LED go on or off. Figure 11-4 illustrates the relay board layout includi...
Troubleshooting & Repair Teledyne API - Model 200EH/EM Operation Manual 238 11.2. GAS FLOW PROBLEMS The M200EH/EM has two main flow paths, the sample flow and the flow of the ozone supply air. With IZS or zero/span valve option installed, there is a third (zero air) and a fourth (span gas) flow ...
Teledyne API - Model 200EH/EM Operation Manual Troubleshooting & Repair 239 Figure 11-6: M200EH – Internal Gas Flow With OPT 50 Figure 11-7: M200EH – Internal Gas Flow With OPT 52 04521C (DCN5731)
Troubleshooting & Repair Teledyne API - Model 200EH/EM Operation Manual 240 Figure 11-8: M200EH – Internal Gas Flow With OPT 65 Figure 11-9: M200EH – Internal Gas Flow With OPT 50 + OPT 65 04521C (DCN5731)
Teledyne API - Model 200EH/EM Operation Manual Troubleshooting & Repair 241 11.2.2. M200EM INTERNAL GAS FLOW DIAGRAMS Figure 11-10: M200EM – Basic Internal Gas Flow Figure 11-11: M200EM – Internal Gas Flow With OPT 50 04521C (DCN5731)
Teledyne API - Model 200EH/EM Operation Manual Troubleshooting & Repair 243 VACUUM PRESSURE SENSOR SAMPLE PRESSURE SENSOR O3 FL O W SE N S O R FLOW PRESSURE SENSOR PCA INSTRUMENT CHASSIS PMT PERMAPURE DRYER NO/NO X VALVE AUTOZERO VALVE O 3 Scrubber O 3 GENERATOR O 3 Purifier PUMP EXHAUST GAS OUT...
Teledyne API - Model 200EH/EM Operation Manual Troubleshooting & Repair 245 The most likely cause for zero or low ozone flow is a clogged critical flow orifice or sintered filter within the orifice assembly. The orifice that sets the ozone flow is located on the reaction cell. Check the actual...
Teledyne API - Model 200EH/EM Operation Manual Troubleshooting & Repair 247 Check for disconnected cables to the sensor module. Carry out an electrical test with the ELECTRICAL TEST procedure in the diagnostics menu, see Section 6.13.7.3. If this test produces a concentration reading, the an...
Teledyne API - Model 200EH/EM Operation Manual Troubleshooting & Repair 249 11.3.7. DISCREPANCY BETWEEN ANALOG OUTPUT AND DISPLAY If the concentration reported through the analog outputs does not agree with the value reported on the front panel, you may need to re-calibrate the analog outputs. T...
Teledyne API - Model 200EH/EM Operation Manual Troubleshooting & Repair 251 11.5. SUBSYSTEM CHECKOUT The preceding sections of this manual discussed a variety of methods for identifying possible sources of failures or performance problems within the analyzer. In most cases this included a list o...
Troubleshooting & Repair Teledyne API - Model 200EH/EM Operation Manual 252 Pressurize the instrument with the leak checker or tank gas, allowing enough time to fully pressurize the instrument through the critical flow orifice. Check each tube connection (fittings, hose clamps) with soap bubbl...
Teledyne API - Model 200EH/EM Operation Manual Troubleshooting & Repair 253 11.5.4. AC POWER CONFIGURATION The E-Series digital electronic systems will operate with any of the specified power regimes. As long as instrument is connected to 100-120 VAC or 220-240 VAC at either 50 or 60 Hz it will ...
Troubleshooting & Repair Teledyne API - Model 200EH/EM Operation Manual 254 The Relay PCA 04523 , includes a set of jumpers that connect AC power to heaters included in several optional items, such as the zero/span valve options and the O 2 sensor option available on the M200EH/EM analyzers. I...
Teledyne API - Model 200EH/EM Operation Manual Troubleshooting & Repair 257 11.5.5. DC POWER SUPPLY TEST POINTS Table 11-6: DC Power Test Point and Wiring Color Code NAME TEST POINT# COLOR DEFINITION DGND 1 Black Digital ground +5V 2 Red AGND 3 Green Analog ground +15V 4 Blue -15V 5 Yellow +12R ...
Teledyne API - Model 200EH/EM Operation Manual Troubleshooting & Repair 259 11.5.9. MOTHERBOARD 11.5.9.1. A/D functions A basic check of the analog to digital (A/D) converter operation on the motherboard is to use the Signal I/O function under the DIAG menu. Check the following two A/D reference...
Troubleshooting & Repair Teledyne API - Model 200EH/EM Operation Manual 260 11.5.9.3. Status Outputs The procedure below can be used to test the Status outputs. V +DC Gnd Figure 11-19: Typical Set Up of Status Output Test 1. Connect a cable between the “ D “ pin and the “ ” pin on the status o...
Teledyne API - Model 200EH/EM Operation Manual Troubleshooting & Repair 261 11.5.9.4. Control Inputs The control input bits can be tested by the following procedure: Connect a jumper from the +5 V pin on the STATUS connector to the +5 V on the CONTROL IN connector. Connect a second jumper fr...
Teledyne API - Model 200EH/EM Operation Manual Troubleshooting & Repair 263 11.5.12. PMT SENSOR The photo multiplier tube detects the light emitted by the reaction of NO with ozone. It has a gain of about 1: 500000 to 1:1000000. It is not possible to test the detector outside of the instrument i...
Teledyne API - Model 200EH/EM Operation Manual Troubleshooting & Repair 267 11.6. REPAIR PROCEDURES This section contains some procedures that may need to be performed when a major component of the analyzer requires repair or replacement. Note that maintenance procedures (e.g., replacement of re...
Troubleshooting & Repair Teledyne API - Model 200EH/EM Operation Manual 268 11.6.2. FLASH CHIP REPLACEMENT OR UPGRADE The M200EH/EM CPU board can accommodate up to two EEPROM flash chips. The standard configuration is one chip with 64 kb of storage capacity, which is used to store the analyzer c...
Troubleshooting & Repair Teledyne API - Model 200EH/EM Operation Manual 270 11.6.5. PMT SENSOR HARDWARE CALIBRATION The sensor module hardware calibration is used in the factory to adjust the slope and offset of the PMT output and to optimize the signal output and HVPS. If the instrument’s slope...
Teledyne API - Model 200EH/EM Operation Manual Troubleshooting & Repair 273 12. If the cold block or TEC is to be changed: a) Disconnect the TEC driver board from the preamplifier board, remove the cooler fan duct (4 screws on its side) including the driver board. b) Disconnect the driver board ...
Troubleshooting & Repair Teledyne API - Model 200EH/EM Operation Manual 274 11.7. REMOVING / REPLACING THE RELAY PCA FROM THE INSTRUMENT This is the most commonly used version of the Relay PCA. It includes a bank of solid state AC relays. This version is installed in analyzers where components s...
Teledyne API - Model 200EH/EM Operation Manual A Primer on Electro-Static Discharge 277 12. A PRIMER ON ELECTRO-STATIC DISCHARGE Teledyne Instruments considers the prevention of damage caused by the discharge of static electricity to be extremely important part of making sure that your analyzer cont...
A Primer on Electro-Static Discharge Teledyne API - Model 200EH/EM Operation Manual 278 12.2. HOW ELECTRO-STATIC CHARGES CAUSE DAMAGE Damage to components occurs when these static charges come into contact with an electronic device. Current flows as the charge moves along the conductive circuitry of...
Teledyne API - Model 200EH/EM Operation Manual A Primer on Electro-Static Discharge 279 12.3. COMMON MYTHS ABOUT ESD DAMAGE I didn’t feel a shock so there was no electro-static discharge : The human nervous system isn’t able to feel a static discharge of less than 3500 volts. Most devices are dama...
A Primer on Electro-Static Discharge Teledyne API - Model 200EH/EM Operation Manual 280 12.4.1. General Rules Only handle or work on all electronic assemblies at a properly set up ESD station. Setting up an ESD safe workstation need not be complicated. A protective mat properly tied to ground and a ...
Teledyne API - Model 200EH/EM Operation Manual A Primer on Electro-Static Discharge 283 4. Reserve the anti-ESD container or bag to use when packing electronic components or assemblies to be returned to Teledyne Instruments. 12.4.2.5. Packing Components for Return to Teledyne Instruments Customer Se...
Addendum to the M200EM/EH Operators Manual (P/N 04521) (Ref: 06116A) Addendum-1 ADDENDUM TO THE M200EM/EH OPERATORS MANUAL (P/N 04521) 1. PREFACE This addendum is an update to the Model M200EM/EH Operators Manual. It documents the following improvements: STAINLESS STEEL OZONE DESTRUCT P/N 05121000...
(Ref: 06116A) Addendum to the M200EM/EH Operators Manual (P/N 04521) Addendum-2 2.2. THREE PORT REACTION CELL By incorporating the bypass flow orifice into the reaction cell, the bypass manifold assembly, which previously resided between the vacuum manifold and Molycon container, is no longer requir...
Model 200EH/EM (Ref: 05147F) APPENDIX A - Version Specific Software Documentation A-1 APPENDIX A - Version Specific Software Documentation APPENDIX A-1: Model 200EH/EM Software Menu Trees APPENDIX A-2: Model 200EH/EM Setup Variables Available Via Serial I/O APPENDIX A-3: Model 200EH/EM Warnings and ...
APPENDIX A-1: M200EH/EM Software Menu Trees, Revision F.0 Model 200EH/EM (Ref: 05147F) A-2 APPENDIX A-1: M200EH/EM Software Menu Trees, Revision F.0 PRIM ARY SETUP MENU SAM PLE M SG 1 CALZ 4 CALS 4 CLR 1 SETUP A1: User Selectable Range 2 A2: User Selectable Range 2 A3: User Selectable Range 2 A4: Us...
APPENDIX A-1: M200EH/EM Software Menu Trees, Revision F.0 Model 200EH/EM (Ref: 05147F) A-3 SETUP PASS DAS RNGE CLK M ORE ACAL 1 CFG <TST TST> M ODEL TYPE AND NUM BER PART NUM BER SERIAL NUM BER SOFTW ARE REVISION LIBRARY REVISION iCHIP SOFTW ARE REVISION HESSEN PROTOCOL REVISION ...
APPENDIX A-1: M200EH/EM Software Menu Trees, Revision F.0 Model 200EH/EM (Ref: 05147F) A-4 SETUP PASS DAS RNGE CLK M ORE ACAL 1 CFG SAMPLE 1 ACAL m enu only appear if analyzer is equipped with Zero/Span or IZS valve options. 2 Editing an existing iDAS channel will erase any data stored on the channe...
APPENDIX A-1: M200EH/EM Software Menu Trees, Revision F.0 Model 200EH/EM (Ref: 05147F) A-5 SETUP PASS DAS RNGE CLK MORE ACAL CFG SAMPLE COM M VARS DIAG EDIT PRNT JUM P NEXT PREV 0) DAS_HOLD_OFF 1) TPC_ENA BLE 2) RCELL_SET 3) DYN_ZERO 4) DYN_SPAN 5) CO NC _PRECISION 6) CLOCK _ADJ Go to DIAG Menu Tree...
APPENDIX A-1: M200EH/EM Software Menu Trees, Revision F.0 Model 200EH/EM (Ref: 05147F) A-6 SETUP PASS DAS RNG E CLK M ORE ACAL CFG SAM PLE COM M VARS DIAG Go to DIAG Menu Tree HESN 2 INET 1 ID ENTER PASSW ORD: 818 EN TER PASSW ORD : 818 EN TER PASSW ORD: 818 1 O nly appears if Ethernet O ption is in...
APPENDIX A-2: Setup Variables For Serial I/O, Revision F.0 Model 200EH/EM (Ref: 05147F) A-14 Setup Variable Numeric Units Default Value Value Range Description I2C_RESET_ENABLE — ON OFF, ON I 2 C bus automatic reset enable. ALARM_TRIGGER Cycles 10 1–100 Number of valve cycles to trigger concentratio...
Model 200EH/EM (Ref: 05147F) APPENDIX A-3: Warnings and Test Functions, Revision F.0 A-17 Table A-3: M200EH/EM Test Functions, Revision F.0 TEST Function Message Text Description RNG_DATA_OUT_1 “A1:<data point>=<range> <units>” D/A #1 range. RNG_DATA_OUT_2 “A2:<data point>=&l...
Model 200EH/EM Instruction Manual APPENDIX B: Spare Parts and Expendables APPENDIX B: Spare Parts and Expendables NOTE Use of replacement parts other than those supplied by Teledyne-API may result in non-compliance with European standard EN 61010-1. The following lists contain spare parts recommende...
M200EH Spare Parts List (Ref: 05480S) Part Number Description 000940100 ORIFICE, 3 MIL, BYPASS MANIFOLD, SAMPLE FLOW000940300 CD, ORIFICE, .020 VIOLET 000940400 ORIFICE, 4 MIL, OZONE DRYER FLOW, O2 OPTION000940500 ORIFICE, 7 MIL, OZONE FLOW/BYPASS FLOW001761800 ASSY, FLOW CTL, 90CC, OZONE DRYER00227...
M200EH Spare Parts List (Ref: 05480S) Part Number Description 044530000 OPTION, O2 SENSOR ASSY, M200EX (KB) 044540000 ASSY, THERMISTOR, BYPASS MANIFOLD044610100 ASSY, VALVES, MOLY/HICON, M200EM/H 045210000 MANUAL, OPERATORS, M200EH/EM 045230200 PCA, RELAY CARD, M100E/200E 045500200 ASSY, ORIFICE HOL...
M200EH Recommended Spare Parts Stocking Levels (Ref: 04416N) Part Number Description 1 2-5 6-10 11-20 21-30 UNITS 011310000 ASSY, DRYER, NOX 1 2 3 4 011930000 CD, PMT (R928), NOX, M200A, M200E(KB) 1 1 014080100 ASSY, HVPS, SOX/NOX 1 1 040010000 ASSY, FAN REAR PANEL, E SERIES 1 1 2 4 4 040030800 PCA,...
M200EM Spare Parts List (Ref: 05483S) Part Number Description 000940300 CD, ORIFICE, .020 VIOLET 000940400 ORIFICE, 4 MIL, OZONE DRYER FLOW, O2 OPTION 000940500 ORIFICE, 7 MIL, OZONE FLOW/SAMPLE FLOW000941200 CD, ORIFICE, .008, RED/NONE 001761800 ASSY, FLOW CTL, 90CC, 1/4" TEE-TMT, B 002270100 A...
M200EM Spare Parts List (Ref: 05483S) Part Number Description OR0000039 ORING, FLOW CONTROL OR0000044 ORING, REACTION CELL MANIFOLD OR0000083 ORING, PMT SIGNAL & OPTIC LED OR0000086 ORING, 2-006, CV-75 COMPOUND(KB) OR0000094 ORING, SAMPLE FILTER OR0000101 ORING, CO2 OPTION PU0000005 PUMP, THOMAS...
M200EM Recommended Spare Parts Stocking Levels (Ref: 04415N) Part Number Description 1 2-5 6-10 11-20 21-30 UNITS 011310000 ASSY, DRYER, NOX 1 2 3 4 011930000 CD, PMT (R928), NOX, M200A, M200E(KB) 1 1 014080100 ASSY, HVPS, SOX/NOX 1 1 040010000 ASSY, FAN REAR PANEL, E SERIES 1 1 2 4 4 040030800 PCA,...
Part Number Description Quantity M200E M200EM/EH "00" "01" 018080000 KIT, DESSICANT BAGGIES (12) 1 1 002270100 KIT, WINDOW GASKET (12) 1 1 009690300 KIT, TFE FILTER ELEMENTS, 47MM, 1UM (30) 1 1 046030000 KIT, CH-43, 3 REFILLS 1 FL0000001 FILTER, SS 4 4 FL0000003 FILTER, DFU 1 1 HW000...
Appendix C (Ref: 05149A) Warranty/Repair Questionnaire Model 200EH/EM TELEDYNE INSTRUMENTS Advanced Pollution Instrumentation A Teledyne Technologies Company TELEDYNE INSTRUMENTS CUSTOMER SERVICE EMAIL: [email protected] PHONE: (858) 657-9800 TOLL FREE: (800) 324-5190 FAX: (858) 657-9...
Model 200EH/EM (Ref 05150D) APPENDIX D: Diagrams and Schematics APPENDIX D: Diagrams and Schematics Table D-1: List of Included Diagrams and Schematics DOCUMENT # DOCUMENT TITLE 04504 Document, M200EH/EM Electronic Interconnect Diagram 04496 Document, M200EH/EM Electronic Interconnect Listing 01669 ...
M200E INTERCONNECT LIST (Ref: 04496D) Cable Part # Signal Assembly PN J/P Pin Assembly PN J/P Pin 00729 CBL, KEYBOARD/DISPLAY D7 Display DS0000025 CN1 1 Keyboard/Interface 042580000 J3 1 D6 Display DS0000025 CN1 2 Keyboard/Interface 042580000 J3 2 D5 Display DS0000025 CN1 3 Keyboard/Interface 042580...
1 2 3 4 5 6 A B C D 6 5 4 3 2 1 D C B A Title Number Revision Size Orcad B Date: 17-Jun-2008 Sheet of File: N:\Pcbmgr\05701dn.E-motherboard.gen4\Source\05701a.DDB Drawn By: Schematic for E Series Motherboard PCA 05702 6 8 05703 A D0D1D2D3D4D5 D6D7 D [0..7] IOR D0D1D2D3D4D5 D6D7 A1 2 A2 3 A3 4 A4 5 A...
1 2 3 4 A B C D 4 3 2 1 D C B A A PPROV A LS D R A WN CHECKED A PPROV ED DATE S IZE D R A W I N G NO . R E V I S I ON S HEET The information herein is theproperty of API and issubmitted in strictest con- Unauthorized use by anyone fidence for reference only. for any other purposes isprohibited. This...
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