Teledyne 102E - Manuals
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Manual Teledyne 102E
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M102E/M501 TRS (Addendum to M101E Manual - P/N 04740 Rev A) TABLE OF CONTENTS 1. PREFACE ...................................................................................................................................... 1 1.1. Reference Numbering convention..........................................
M102E/M501 TRS (Addendum to M101E Manual - P/N 04740 Rev A) 8. INSTRUMENT MAINTENANCE ..................................................................................................... 39 8.1. Additional and Updated Maintenance Procedures .............................................................
M102E/M501 TRS PREFACE (Addendum to M101E Manual - P/N 04740 Rev A) LIST OF FIGURES Figure 3-1: M102E Internal Layout ................................................................................... 7 Figure 3-2: M501-TRS Internal Layout...............................................................
M102E/M501 TRS PREFACE (Addendum to M101E Manual - P/N 04740 Rev A) 1. PREFACE NOTE The information contained in this addendum is pertinent to M102E analyzers running software revision A.2. Some or all of the information may not be applicable to previous revision of that software. The software revis...
PREFACE M102E/M501 TRS (Addendum to M101E Manual - P/N 04740 Rev A) 1.1. Reference Numbering convention Unless otherwise specified, chapter, section, figure and table reference numbers referred to within this text are relative to this document. EXAMPLE: “Figure 2-1” refers to the figure, within this...
M102E/M501 TRS SPECIFICATIONS, APPROVALS AND WARRANTY (Addendum to M101E Manual - P/N 04740 Rev A) 2. SPECIFICATIONS, APPROVALS AND WARRANTY 2.1. Specifications There are no significant differences between the performance specifications for the M102E and the M102E as listed in Section 2.1 of the M10...
SPECIFICATIONS, APPROVALS AND WARRANTY M102E/M501 TRS (Addendum to M101E Manual - P/N 04740 Rev A) • Sample filter: Equipped with PTFE filter element in the internal filter assembly. • Sample flow of 650 +/- 65 cc/min. • Vacuum pump (internal or external) capable of 14"Hg Absolute pressure @ 1 s...
M102E/M501 TRS GETTING STARTED (Addendum to M101E Manual - P/N 04740 Rev A) 3. GETTING STARTED 3.1. Unpacking the M102E Unpack the M102E as per the directions ins Section 3.1 of the M101E Manual - P/N 04740 Rev A. 1. There are no shipping screws to be removed in the M102E. 3.2. Unpacking the M501-TR...
M102E/M501 TRS GETTING STARTED (Addendum to M101E Manual - P/N 04740 Rev A) 3.3. Internal Layouts Figures 3-1 & 3-3 supersede Figure 3-9 of the M101E Manual - P/N 04740 Rev A. Front Panel UV Source Lap Particulate Filter Reaction Cell Hydrocarbon Scrubber Hidden from view beneath Reaction Cell P...
GETTING STARTED M102E/M501 TRS (Addendum to M101E Manual - P/N 04740 Rev A) 3.4. Internal Pneumatic Flow of the M102E & the M501-TRS Figure 3-3 shows the internal pneumatic flow of the M102E in its Standard configuration. For information on instruments in which one of the various zero/span valve...
M102E/M501 TRS GETTING STARTED (Addendum to M101E Manual - P/N 04740 Rev A) 3.5. Rear Panel Layout for the M102E & M501-TRS Figures 3-4 & 3-5 supersede Figure 3-2 of the M101E Manual - P/N 04740 Rev A. Figure 3-4: M102E Rear Panel Layout 5 Amp Slow-Blow Fuse Alarm Output Connections Figure 3...
GETTING STARTED M102E/M501 TRS (Addendum to M101E Manual - P/N 04740 Rev A) 3.6. Initial Setup 3.6.1. Electrical Connections: The electrical connections for the M102E are the same as those described in Section 3.1.1 of the M101E Manual - P/N 04740 Rev A except for the test channel analog output: 3.6...
M102E/M501 TRS GETTING STARTED (Addendum to M101E Manual - P/N 04740 Rev A) • TO change these settings, see Sections 6.9.4 and 6.7 of the M101E Manual - P/N 04740 Rev A respectively. 3.6.1.2. M501-TRS Alarm Output Connections The rear panel of the M501-TRS includes a terminal strip by which connecti...
GETTING STARTED M102E/M501 TRS (Addendum to M101E Manual - P/N 04740 Rev A) FROM ANALYZER Sample gas enters the M501-TRS from the M102E via this port. TO ANALYZER Sample gas leaves the M501-TRS to return to the M102E via this port. MODEL 102E Sample Zero Air Exhaust Span MODEL 701 Zero Air Generator...
GETTING STARTED M102E/M501 TRS (Addendum to M101E Manual - P/N 04740 Rev A) Table 3-4: NIST-SRM's Available for Traceability of H 2 S & SO 2 Calibration Gases NIST-SRM 4 TYPE NOMINAL CONCENTRATION 2730 2731 Hydrogen sulfide in N 2 Hydrogen sulfide in N 2 5000 ppb 20 ppm ZERO AIR • A gas that is ...
GETTING STARTED M102E/M501 TRS (Addendum to M101E Manual - P/N 04740 Rev A) Source of SAMPLE Gas VENT if input is pressurized MODEL 700 Gas Dilution Calibrator (with O 3 generator option) VENT Calibrated H 2 S gas (At high concentration) MODEL 102E From Converter Sample Zero Air Exhaust M501-TRS To ...
M102E/M501 TRS GETTING STARTED (Addendum to M101E Manual - P/N 04740 Rev A) 3.7. Initial Operation 3.7.1. Startup / Warm Up of the M102E Startup procedures and warm up behavior of the M102E are identical to those described in Sections 3.2.1 and 3.2.2 of the M101E Manual - P/N 04740 Rev A. Possible W...
GETTING STARTED M102E/M501 TRS (Addendum to M101E Manual - P/N 04740 Rev A) 3.7.3. Startup / Warm Up of the M501-TRS After electrical and pneumatic connections are made, turn on the instrument and pump power. The exhaust fan should start. The M501-TRS’ temperature controller is preprogrammed at the ...
M102E/M501 TRS GETTING STARTED (Addendum to M101E Manual - P/N 04740 Rev A) 3.8. Initial Calibration Initial calibration of the M102E should be performed with: • Zero air supplied by a zero air generator such as the Teledyne Instruments’ M701; • Calibrated H 2 S span gas of the appropriate concentra...
M102E/M501 TRS OPTIONAL HARDWARE AND SOFTWARE (Addendum to M101E Manual - P/N 04740 Rev A) 4. OPTIONAL HARDWARE AND SOFTWARE This section includes descriptions of the hardware and software options available for the Model 102E analyzer and M501-TRS converter that are different from or not included in...
M102E/M501 TRS OPTIONAL HARDWARE AND SOFTWARE (Addendum to M101E Manual - P/N 04740 Rev A) ` FLOW SENSOR FLOW / PRESSURE SENSOR PCA SAMPLE PRESSURE SENSOR EXHAUST TO OUTER LAYER OF KICKER 3 2 1 SAMPLE/C AL VALVE Z ERO/SPAN VALVE 3 2 1 2 3 1 ZERO AIR INLET V ACU UM M ANI F O L D CRITICAL FLOW ORIFICE...
OPTIONAL HARDWARE AND SOFTWARE M102E/M501 TRS (Addendum to M101E Manual - P/N 04740 Rev A) 4.3. Additional Manuals 4.3.1. Printed Manuals (P/N 049880000) Additional printed copies of this addendum are available from Teledyne Instruments 4.3.2. Addendum on CD (Part number 049880200) This addendum is ...
M102E/M501 TRS M102E OPERATING INSTRUCTIONS (Addendum to M101E Manual - P/N 04740 Rev A) 5. M102E OPERATING INSTRUCTIONS NOTE For the most part the operation instruction for the M102Eare the same as those described in Chapter 6 of the M101E Manual - P/N 04740 Rev A with the exception that the terms ...
M102E OPERATING INSTRUCTIONS M102E/M501 TRS (Addendum to M101E Manual - P/N 04740 Rev A) The output, labeled A3 is special. It can be set by the user (see Section 6.9.10 of the M101E Manual - P/N 04740 Rev A) to output many of the parameters accessible through the <TST TST> keys of the units S...
M102E/M501 TRS M102E OPERATING INSTRUCTIONS (Addendum to M101E Manual - P/N 04740 Rev A) 5.2.2. M102E Test Channel Output The following table supercedes Table 6-14 of the M101E Manual - P/N 04740 Rev A Table 5-3: Test Parameters Available for Analog Output A4 TEST CHANNEL TEST PARAMETER RANGE 1 NONE...
M102E OPERATING INSTRUCTIONS M102E/M501 TRS (Addendum to M101E Manual - P/N 04740 Rev A) 5.4. Remote Operation of the Analyzer 5.4.1. Control Inputs The description of the control inputs in Section 6.12.1.2 of the M101E Manual - P/N 04740 Rev A in correctly shows an external low span cal input. This...
M102E/M501 TRS M102E OPERATING INSTRUCTIONS (Addendum to M101E Manual - P/N 04740 Rev A) CONTROL IN - + 5 VDC Power Supply LO W S P A N ZE R O SPAN A B C D E F U + Figure 5-3: Control Inputs with external 5 V power supply 5.4.2. Using the M102E with a Hessen Protocol Network 5.4.2.1. M102E Hessen Pr...
M102E OPERATING INSTRUCTIONS M102E/M501 TRS (Addendum to M101E Manual - P/N 04740 Rev A) 5.4.2.2. Setting Hessen Protocol Status Flags The following table supercedes Table 6-29 of the M101E Manual - P/N 04740 Rev A/ Table 5-6: Default Hessen Status Bit Assignments STATUS FLAG NAME DEFAULT BIT ASSIGN...
M102E/M501 TRS M501-TRS OPERATING INSTRUCTIONS (Addendum to M101E Manual - P/N 04740 Rev A) 6. M501-TRS OPERATING INSTRUCTIONS CAUTION ! DO NOT OPERATE WITHOUT THE COVER OF THE M501TS CONVERTER INSTALLED. OVEN TEMPERATURE WILL NOT REGULATE PROPERLY WITHOUT THE COVER IN PLACE. NOTE: Changing the Conv...
M501-TRS OPERATING INSTRUCTIONS M102E/M501 TRS (Addendum to M101E Manual - P/N 04740 Rev A) Table 6-1: M501-TRS Temperature Controls and Definitions NAME FUNCTION Main Display A 4-digit, 7 segment LED display on which the current value of the PV and the SV as well as error codes and programming para...
M102E/M501 TRS M501-TRS OPERATING INSTRUCTIONS (Addendum to M101E Manual - P/N 04740 Rev A) 6.3. To Manually Adjust the Converter Oven Temperature: CAUTION ! DO NOT SET THE TEMPERATURE HIGHER THAN 1050OC 1. Set the main display to show the current value of the set variable by pressing the PV/SV mode...
M501-TRS OPERATING INSTRUCTIONS M102E/M501 TRS (Addendum to M101E Manual - P/N 04740 Rev A) 6.4. Autotune the Temperature Controller: The M501-TRS controller includes an auto tune feature which allows the controller to find and set optimum values for various process control parameters so that the co...
M102E/M501 TRS M501-TRS OPERATING INSTRUCTIONS (Addendum to M101E Manual - P/N 04740 Rev A) 6.4.2. Aborting the Autotune Process: 1. Press the DATA key once. The display will show (1). 2. Press the 1’s UP key once. The will begin blinking 3. Press the DOWN key once. The display will show (zero). 4. ...
M102E/M501 TRS CALIBRATION PROCEDURES (Addendum to M101E Manual - P/N 04740 Rev A) 05514 Rev A1 37 7. CALIBRATION PROCEDURES 7.1. M102E Calibration Calibration of the M102E should be performed according to the procedures described in Chapters 7 & 8 of the M101E Manual - P/N 04740 Rev A. NOTE It ...
M102E/M501 TRS INSTRUMENT MAINTENANCE (Addendum to M101E Manual - P/N 04740 Rev A) 05514 Rev A1 39 8. INSTRUMENT MAINTENANCE The following table supercedes Table 9-1 of the M101E Manual - P/N 04740 Rev A Table 8-1: M102E Preventive Maintenance Schedule ITEM ACTION FREQUENCY CAL CHECK M101E MANUAL SE...
INSTRUMENT MAINTENANCE M102E/M501 TRS (Addendum to M101E Manual - P/N 04740 Rev A) 8.1. Additional and Updated Maintenance Procedures The following procedures need to be performed regularly as part of the standard maintenance of the Model 102E. 8.1.1. Maintaining the SO 2 Scrubber This section REPLA...
M102E/M501 TRS INSTRUMENT MAINTENANCE (Addendum to M101E Manual - P/N 04740 Rev A) 8.1.1.2. Checking the Function of the SO 2 Scrubber To check to see if your SO 2 scrubber is operating properly perform the following test: 1. Set the analyzer for TRS gas measurement mode (see 6.8.1 of the M101E Manu...
M102E/M501 TRS THEORY OF OPERATION (Addendum to M101E Manual - P/N 04740 Rev A) 9. THEORY OF OPERATION The M102E is a modified M101E which, when used in conjunction with a M501-TRS determines the concentration of total reduced sulfur (TRS), in a sample gas drawn through the instrument In most ways t...
THEORY OF OPERATION M102E/M501 TRS (Addendum to M101E Manual - P/N 04740 Rev A) nm. The SO 2 molecules absorbs some of energy from the UV light causing one of the electrons of each of the affected molecules to move to a higher energy orbital state. * 2 SO hv SO Ia nm 214 2 ⎯ ⎯ → ⎯ + (Equation 9-2) T...
M102E/M501 TRS THEORY OF OPERATION (Addendum to M101E Manual - P/N 04740 Rev A) The amount of detectable UV given off by the decay of the SO 2 * is affected by the rate at which this reaction occurs ( k ). ( ) * SO k F 2 = (Equation 9-5) Where: F = the amount of fluorescent light given off. k = The ...
THEORY OF OPERATION M102E/M501 TRS (Addendum to M101E Manual - P/N 04740 Rev A) 9.2. The UV Light Path The following information is in addition to that contained in Section 10.2 of the M101E Manual - P/N 04740 Rev A. 9.2.1. UV Lamp Shutter & PMT Offset Inherent in the operation of both the refer...
M102E/M501 TRS THEORY OF OPERATION (Addendum to M101E Manual - P/N 04740 Rev A) 9.4. Electronic Operation 9.4.1. Sensor Module This Section replaces Section 10.4.2 of the M101E Manual - P/N 04740 Rev A. Electronically, the M102E sensor module is a group of components that: create the UV light that i...
THEORY OF OPERATION M102E/M501 TRS (Addendum to M101E Manual - P/N 04740 Rev A) 9.4.1.1. Sample Chamber The main electronic components of the sample chamber are the reference detector(see Section 10.2.2 of the M101E Manual - P/N 04740 Rev A); the UV Lamp (see Section 10.2.1 of the M101E Manual - P/N...
M102E/M501 TRS THEORY OF OPERATION (Addendum to M101E Manual - P/N 04740 Rev A) 9.4.2. M501-TRS electronics Electronically the M501-TRS is a simple device. The nucleus of the instrument is a programmable, P-I-D temperature controller which manages the temperature of the instruments’ AC powered conve...
THEORY OF OPERATION M102E/M501 TRS (Addendum to M101E Manual - P/N 04740 Rev A) 9.4.2.2. Temperature Alarms and Alarm Output The M501-TRS’ controller has two user settable alarm points: High Alarm and Low Alarm. A single SPST alarm output is triggered should the PV rise above the set level of the hi...
M102E/M501 TRS TROUBLESHOOTING & REPAIR (Addendum to M101E Manual - P/N 04740 Rev A) 10. TROUBLESHOOTING & REPAIR This section includes various troubleshooting and repair information that is either in addition to that included in Chapter 11 of the M101E Manual (P/N 04740 Rev A) CAUTION The o...
TROUBLESHOOTING & REPAIR M102E/M501 TRS (Addendum to M101E Manual - P/N 04740 Rev A) 10.1.2. Fault Diagnosis with Test Functions The Following table supercedes Table 11.2 of the M101E Manual - P/N 04740 Rev A. Table 10-2: Test Functions - Possible Causes for Out-Of-Range Values TEST FUNCTION NOM...
M102E/M501 TRS TROUBLESHOOTING & REPAIR (Addendum to M101E Manual - P/N 04740 Rev A) 10.2. M501-TRS Trouble shooting 10.2.1. TRS Converter Not Heating: Problems with heating the If the TRS converter oven can have several causes. • The “UUUU” error code will is displayed on the M501-TRS temperatu...
TROUBLESHOOTING & REPAIR M102E/M501 TRS (Addendum to M101E Manual - P/N 04740 Rev A) 10.4. Subsystem Checkout In addition to the information contained in Section 11.5 of the M101E Manual - P/N 04740 Rev A, the following diagnostic procedures are useful for troubleshooting and diagnosing problems...
M102E/M501 TRS TROUBLESHOOTING & REPAIR (Addendum to M101E Manual - P/N 04740 Rev A) 10. If TRS Æ SO 2 converter efficiency is below 90% check for one of the following possible causes: • Pneumatic leak • Perform a leak check (with the M501-TRS connected) as described in Section 11.5.1 of the M10...
TROUBLESHOOTING & REPAIR M102E/M501 TRS (Addendum to M101E Manual - P/N 04740 Rev A) Lamp Positioning – The UV output level of the lamp is not even across the entire length of the lamp. Some portions of the lamp shine slightly more brightly than others. At the factory the position of the UV lamp...
M102E/M501 TRS TROUBLESHOOTING & REPAIR (Addendum to M101E Manual - P/N 04740 Rev A) UV Lamp Bracket Mounting Screws Shutter Housing Shutter Assy UV Filter Retainer & Lens Housing UV Lamp Power Supply Wires Thumb Screw DO NOT use Lamp Cap to adjust Lamp position Reaction Cell Adjust Lamp Pos...
TROUBLESHOOTING & REPAIR M102E/M501 TRS (Addendum to M101E Manual - P/N 04740 Rev A) 9. Finger tighten the thumbscrew. NOTE: DO NOT over-tighten the thumbscrew. 10. Perform a lamp calibration procedure (see Section 6.9.7 of the M101E Manual - P/N 04740 Rev A) and a zero point and span point cali...
M102E/M501 TRS TROUBLESHOOTING & REPAIR (Addendum to M101E Manual - P/N 04740 Rev A) 5. Carefully remove the UV filter. 6. Install the UV filter. Handle carefully and never touch the filter’s surface. The UV filter’s wider ( ring ) side should be facing out. Install the UV filter retainer and ti...
M102E/M501 TRS TROUBLESHOOTING & REPAIR (Addendum to M101E Manual - P/N 04740 Rev A) 15. Re-insert the PMT/HVPS subassembly. • Don’t forget the gasket between HVPS and PMT. • Use new plastic screws to mount the PMT assembly on the PMT cold block. 16. Insert the new desiccant bags. 17. Carefully ...
TROUBLESHOOTING & REPAIR M102E/M501 TRS (Addendum to M101E Manual - P/N 04740 Rev A) 6. Locate the Preamp board (see Figure 3-1). 7. Locate the Following Components On the Preamp board (see Figure 10-4): • HVPS coarse adjustment switch (Range 0-9, then A-F) • HVPS fine adjustment switch (Range 0...
M102E/M501 TRS TROUBLESHOOTING & REPAIR (Addendum to M101E Manual - P/N 04740 Rev A) If a reporting range other than 500 ppb is used in this procedure: Use a span gas equal to 80% of the reporting range and adjust the PMT to a target NORM PMT value of twice the ppb value of the span gas. EXAMPLE...
TROUBLESHOOTING & REPAIR M102E/M501 TRS (Addendum to M101E Manual - P/N 04740 Rev A) 2. Allow it to cool to room temperature. This may take up to 30 minutes. 3. Remove the instruments top cover (see Section 3.2 of this addendum) 4. Remove the four screws holding the converter cover in place. 5. ...
M102E/M501 TRS TROUBLESHOOTING & REPAIR (Addendum to M101E Manual - P/N 04740 Rev A) DO NOT manually alter the PID parameters of the M501-TRS temperature Controller unless directed to do so by Teledyne Instruments customer service personnel. In the event that the temperature controller of the M5...
TROUBLESHOOTING & REPAIR M102E/M501 TRS (Addendum to M101E Manual - P/N 04740 Rev A) Table 10-3 – Temperature Controller – Primary Parameter Settings DISPLAY PARAMETER NAME SET TO COMMENTS Proportional Band 11 Sets the bandwidth of the proportional control function to ± 11% of full scale Integra...
M102E/M501 TRS TROUBLESHOOTING & REPAIR (Addendum to M101E Manual - P/N 04740 Rev A) Table 10-4 – Temperature Controller – Primary Parameter Settings DISPLAY PARAMETER NAME SET TO COMMENTS OFF 0 Sets the controller to reverse action (hotter temperatures = less heating; lower temperatures = more ...
M102E/M501 TRS APPENDIX A - Version Specific Software Documentation (Addendum to M101E Manual - P/N 04740 Rev A) APPENDIX A - Version Specific Software Documentation APPENDIX A-1: Model 102E Software Menu Trees NOTE The menu tree structure for the M102E is nearly identical to that of the M101E. Incl...
APPENDIX A-1: M102E Software Menu Trees, Revision A.2 M102E/M501 TRS (Addendum to M101E Manual) APPENDIX A-1: M102E Software Menu Trees, Revision A.2 ZERO SPAN CONC SAMPLE <TST TST> RANGE STABIL PRES SAMP FL PMT NORM PMT UV LAMP LAMP RATIO STR. LGT DARK PMT DARK LAMP SLOPE OFFSET HVPS RCELL TE...
APPENDIX A-1: M102E Software Menu Trees, Revision A.2 M102E/M501 TRS (Addendum to M101E Manual) . YES NO SAMPLE FLOW WARNING BENCH TEMP WARNING SOURCE WARNING BOX TEMP WARNING WHEEL TEMP WARNING SAMPLE TEMP WARNING SAMPLE PRESSURE WARNING INVALID CONC INSTRUMENT OFF IN MANUAL CALIBRATION MODE IN ZER...
X A-1: M102E Software Menu Trees, Revision A.2 M102E/M501 TRS (Addendum to M101E Manual) 515 Rev A.2 A-5 32 INTERNAL ANALOG ↓ VOLTAGE SIGNALS 56 (see Appendix A) CFG ACAL 1 CLK PASS RNGE DAS MORE COMM VARS 2 Only relevant to analyzers with IZS options installed ANALOG OUTPUT LAMP CALIBRATION 0) EXT ...
APPENDIX A-4: M102E Signal I/O Definitions, Revision A.2 M102E/M501 TRS (Addendum to M101E Manual - P/N 04740 Rev A) APPENDIX A-4: M102E Signal I/O Definitions, Revision A.2 NOTE Signal I/O Definitions for the M102E are the same as those for the M102E (see Appendix A-4 of the M101E Manual - P/N 0474...
M102E/M501 TRS APPENDIX B - M102E Spare Parts List (Addendum to M101E Manual - P/N 04740 Rev A) APPENDIX B - M102E Spare Parts List NOTE Spare parts for the M102E are the same as those for the M101E (see Appendix B of the M101E Manual - P/N 04740120 Rev A) Spare parts available for the M501-TRS are ...
M102E/M501 TRS Warranty/Repair TELEDYNE Addendum to Appendix C M101E Manual (P/N 04740) Questionnaire Model 102E INSTRUMENTS Advanced Pollution Instrumentation A Teledyne Technologies Company Company: _________________________ Contact Name: _____________________________ Phone Number: ___________ Fax...
M102E/M501 TRS Warranty/Repair TELEDYNE Addendum to Appendix C M101E Manual (P/N 04740) Questionnaire Model 102E INSTRUMENTS Advanced Pollution Instrumentation A Teledyne Technologies Company Notes and further information: _____________________________________________________ _______________________...
M102E/M501 TRS APPENDIX D - ELECTRONIC SCHEMATICS (Addendum to M101E Manual - P/N 04740 Rev A) APPENDIX D - ELECTRONIC SCHEMATICS The following drawing(s) are relevant to the M501-TRS. All drawings relevant to the M102E are listed in Appendix D of the M101E Manual. Table D-1: List of Included Electr...
APPENDIX D - ELECTRONIC SCHEMATICS M102E/M501 TRS (Addendum to M101E Manual - P/N 04740 Rev A) User Notes D-2 05518 Rev A
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