Stanley EP30250 - Manuals

Stanley EP30250 – Manual in PDF format online.

Manuals:

Manual

Manual Stanley EP30250

Summary

Page 2 - All; DECLARATION OF CONFORMITY

2 ► EP30200 / EP30250 User Manual DECLARATION OF CONFORMITY ÜBEREINSTIMMUNGS-ERKLARUNG DECLARATION DE CONFORMITE CEE DECLARACION DE CONFORMIDAD DICHIARAZIONE DI CONFORMITA Hydraulic Tools ______________________________________________________________________ I, the undersigned: Ich, der Unterzeichne...

Page 3 - SERIOUS INJURY OR DEATH COULD RESULT FROM THE IMPROPER REPAIR OR; WARNING; IMPORTANT; visit Stanleyhydraulics.com and select the Company tab, Warranty.

EP30200 / EP30250 User Manual ◄ 3 SERVICING: This manual contains safety, operation, and routine maintenance instructions. Stanley Hydraulic Tools recommends that servicing of the unit, other than routine maintenance, must be performed by an authorized and certified dealer. Please read the following...

Page 4 - LOCAL SAFETY REGULATIONS; DANGER; CAUTION; NOTICE; CAUTION; SAFETY SYMBOLS

4 ► EP30200 / EP30250 User Manual Always observe safety symbols. They are included for your safety and for the protection of the tool. LOCAL SAFETY REGULATIONS Enter any local safety regulations here. Keep these instructions in an area accessible to the operator and mainte- nance personnel. Safety s...

Page 5 - SAFETY PRECAUTIONS

EP30200 / EP30250 User Manual ◄ 5 Tool operators and maintenance personnel must always comply with the safety precautions given in this manual and on the stickers and tags attached to the tool and hose.These safety precautions are given for your safety. Re- view them carefully before operating the t...

Page 6 - GENERAL PROTECTION; INITIAL SETUP AND BATTERY CHARGING

6 ► EP30200 / EP30250 User Manual WARNING Make sure battery charging is only accomplished in a well ventilated room. DO NOT PLACE THE CONTROL BOX ON TOP OF THE BATTERIES. REMOVE THE BATTERY BOX COVER. Battery charging produces explosive gases. A battery explosion can cause serious injuries. Avoid ba...

Page 7 - OPERATION; PREPARE THE RAIL SURFACE; Use only grinding wheels furnished by Stanley. Other; PLACING THE GROUNDING CABLE; SELECT PINS AND RINGS; CHANGING PIN AND RING HOLDER; CONNECTIONS

EP30200 / EP30250 User Manual ◄ 7 OPERATION PREPARE THE RAIL SURFACE Select the type and length of bonding cable to use for the bond and use it as a guide to determine where brazing points on the rail will be required. Before brazing, the rail must be cleaned of rust, corrosion, paint, pits, or othe...

Page 8 - Pin Holder; Dial; LOADING PIN AND RING; ADJUSTING BRAZING PIN DISTANCE TO; The BG10100 may be adjusted manually if necessary; SET CONTROL FOR PIN SIZE; Brazing Pin

8 ► EP30200 / EP30250 User Manual Pin Holder Ring Holder SWITCH Dial a. The ring holder is a "push fit" to the gun. To remove it from the gun, simply pull it away from the gun. b. The pin holder is threaded onto a threaded shaft in the gun and locked in place with a nut. Place an open end wr...

Page 9 - The EP30 does not have a power switch.; A red light indicates low batteries on the unit. Charge

EP30200 / EP30250 User Manual ◄ 9 NOTE: The EP30 does not have a power switch. 11. Position the terminal lug of the bonding cable against the cleaned surface of the rail. Position the gun against the cable lug so that the brazing pin is at the top edge of the cable lug hole. See Figure 4 below. Figu...

Page 11 - Pin

EP30200 / EP30250 User Manual ◄ 11 3. Brazing instruction. Warning! Always use eye protectors when grinding and brazing! Note, use only STANLEY´s grinding wheel specially made for brazing, other type of wheels will leave a surface not suitable for brazings. Keep the grinding wheel clean and free fro...

Page 13 - PIN HOLDERS; CHANGE PIN HOLDER; WARNING! Never rotate the shaft! The internal cables may be damaged!; EQUIPMENT; BRAZING PINS AND FERRULES

EP30200 / EP30250 User Manual ◄ 13 PIN HOLDERS Squeeze the fingers on the pin holder together each time you feel that the brazing pin goes in too easy when mounting them into the pin holder. This is important since all the current goes thru the pin holder to the brazing pin. If the fingers are too l...

Page 14 - PROBLEM; TROUBLESHOOTING

14 ► EP30200 / EP30250 User Manual In order to perform this trouble shooting you will need: voltmeter, 8 mm and 10 mm spanners, hexagon spanner 3 mm, 4mm and 5 mm, control instrument to check lift height for S15 pistol. Working material Are the bonds in good condition - no breaks, clean ? Are the pi...

Page 15 - EQUIPMENT MAINTENANCE & CARE

EP30200 / EP30250 User Manual ◄ 15 • Check that the pin holder is not burnt or not holding the pin tightly. If not, remove the ring holder, clean all the parts and squeeze the fingers of the pin holder together. • Check the cables on the gun from time to time for damage. Replace as required. • Check...

Page 16 - ACCESSORIES

16 ► EP30200 / EP30250 User Manual EP30200 Voltage............................................................................................................................................................................................... 36V dc Approximate Number of Brazings per Battery Charge ....

Page 17 - CERAMIC RINGS

EP30200 / EP30250 User Manual ◄ 17 PIN & RING HOLDERS 35826 Pin Holder for Pinbrazing, 8-9,5 mm brazing pins. 35827 Pin Holder for Pinbrazing, M8 Threaded pins. 35828 Pin Holder for Pinbrazing, M10 Threaded pins. 35829 Pin Holder for Pinbrazing, M12 Threaded pins. 35825 Extended pin and ring hol...

Page 18 - BONDING CABLE WITH LUGS; TYPE C

18 ► EP30200 / EP30250 User Manual BONDING CABLE WITH LUGS (for Pin Brazing) Part No. Description Brazing Pin Reqd 35845 1 AWG / 50 mm², 185 mm long, copper 35837 35844 4 AWG / 25 mm², 145 mm long, copper 35835 39243 3/16 Bond, 300 mm long 35835 39244 25 mm², 200 mm long 35835 37944 50 mm², 185 mm l...

Page 19 - Grinder Abrasives

EP30200 / EP30250 User Manual ◄ 19 Fuses, Chargers, & Batteries Part No. Description 56557 Fuse, PCB EP30/60 56558 Fuse, Grinder Outlet EP30 56559 Fuse, Control Cable EP30 56560 Auto Fuse, 5A EP60 56561 Auto Fuse, 15A EP60 56562 Auto Fuse, 30A EP60 35866 Charger 36 VDC 7 AMP EP30/60 W/ Special D...

Page 20 - CABLES; GRINDER

20 ► EP30200 / EP30250 User Manual CABLES Part No. Description 35809 Ground Cable_____________________________________ 35806 Carrying Harness__________________________________ 35820 Extension Cable for Grinding_________________________ 35819 Extension Cable for Ground__________________________ 41768...

Page 21 - GUNS; Plugs; Tools

EP30200 / EP30250 User Manual ◄ 21 GUNS Part No. Description BG10100 Pin Brazing Gun____________________________________ BG10101 Angle Head Gun____________________________________ Plugs Part No. Description 35823 Plug Male Grinder 4-Pin______________ 65831 Plug Male Controller Gun 3-Pin_____________...

Page 22 - Electronic box for EP30 XC; INTERNAL ELECTRONIC CONTROL BOX

22 ► EP30200 / EP30250 User Manual A A 01 02 03 04 05 06 07 09 13 12 08 18 17 14 14 19 24 15 16 16 15 10 11 11 23 23 20 30 29 27 28 28 22 21 24 25 25 25 26 26 25 26 25 31 26 25 25 26 29 30 25 31 30 30 29 29 32 32 33 Electronic box for EP30 XC 34. Resistor & Circuit Board Unit Assembled and preca...

Page 23 - EP30 PARTS LIST

EP30200 / EP30250 User Manual ◄ 23 Item Part No. Qty Description 01 66838 1 FRAME EP30 02 66846 1 LABEL EP30 03 66839 1 CIRCUIT BOARD 04 66018 1 RELAY 05 66840 1 C I R C U I T B O A R D M O U N T I N G PLATE 06 66841 1 RESISTOR MOUNTING PLATE 07 66698 1 RESISTOR ASSY W/CABLE 08 66843 1 YELLOW LED LE...