Stanley IW24 - Manual - manualsarea.com

Page 3 - WARNING; SERIOUS INJURY OR DEATH COULD RESULT FROM THE IMPROPER REPAIR OR; TABLE OF CONTENTS

IW24 User Manual ◄ 3 SERVICING: This manual contains safety, operation, and routine maintenance instructions. Stanley Hydraulic Tools recommends that servicing of hydraulic tools, other than routine maintenance, must be performed by an authorized and certified dealer. Please read the following warni...

Page 4 - LOCAL SAFETY REGULATIONS; DANGER; CAUTION; CAUTION; NOTICE; SAFETY SYMBOLS

4 ► IW24 User Manual Always observe safety symbols. They are included for your safety and for the protection of the tool. LOCAL SAFETY REGULATIONS Enter any local safety regulations here. Keep these instructions in an area accessible to the operator and mainte- nance personnel. Safety symbols and si...

Page 5 - SAFETY PRECAUTIONS

IW24 User Manual ◄ 5 Tool operators and maintenance personnel must always comply with the safety precautions given in this manual and on the stickers and tags attached to the tool and hose. These safety precautions are given for your safe- ty. Review them carefully before operating the tool and befo...

Page 7 - HOSE SAFETY TAGS; HOSE TYPES

IW24 User Manual ◄ 7 The rated working pressure of the hydraulic hose must be equal to or higher than the relief valve setting on the hy- draulic system. There are three types of hydraulic hose that meet this requirement and are authorized for use with Stanley Hydraulic Tools. They are: Certified no...

Page 8 - Tool to Hydraulic Circuit Hose Recommendations; HOSE RECOMMENDATIONS

8 ► IW24 User Manual Oil Flow Hose Lengths Inside Diameter USE ( Press/Return) Min. W orking Pressure GPM LPM FEET METERS INCH MM PSI BAR Certified Non-Conductive Hose - Fiber Braid - for Utility Bucket T rucks 4-9 15-34 up to 10 up to 3 3/8 10 Both 2250 155 Conductive Hose - W ire Braid or Fiber Br...

Page 9 - HTMA / EHTMA REQUIREMENTS

IW24 User Manual ◄ 9 Flow Range Nominal Operating Pressure (at the power supply outlet) System relief valve setting (at the power supply outlet) Maximum back pressure (at tool end of the return hose) Measured at a max. fluid viscosity of: (at min. operating temperature) Temperature: Sufficient heat ...

Page 10 - WRENCH TORQUE INFORMATION; FACTORS THAT AFFECT TORQUE; PREOPERATION PROCEDURES; CHECK POWER SOURCE; CONNECT HOSES; WRENCH OPERATION; OPERATION

10 ► IW24 User Manual WRENCH TORQUE INFORMATION FACTORS THAT AFFECT TORQUE An impact wrench is a rotary hammer that impacts the head of a bolt or nut. It does not apply a slow steady torque as a standard torque wrench. Therefore, sever- al factors affect the result of torque when using impact wrench...

Page 12 - TOOL PROTECTION & CARE

12 ► IW24 User Manual • Make sure all couplers are wiped clean before con- nection. • The hydraulic circuit control valve must be in the “OFF” position when coupling or uncoupling hydrau- lic tools. Failure to do so may result in damage to the quick couplers and cause overheating of the hy- draulic ...

Page 13 - TROUBLESHOOTING

IW24 User Manual ◄ 13 If symptoms of poor performance develop, the following chart can be used as a guide to correct the problem. When diag- nosing faults in operation of the wrench, always check that the hydraulic power source is supplying the correct hydraulic flow and pressure to the tool as list...

Page 14 - ACCESSORIES; SPECIFICATIONS

14 ► IW24 User Manual Drive Size .............................................................................................................................. 1-1/2 inch Square Drive Weight ................................................................................................................

Page 15 - IW24 PARTS ILLUSTRATION

IW24 User Manual ◄ 15 1 2 3 4 5 6 7 8 9 10 11 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 42 43 47 48 49 52 53 13 45 50 12 12 41 51 10 24 54 55 54 56 57 58 59 44 31 36 6 Clean, apply 242 Loctite™ and torque to 50 ft lb. Clean, apply 242 Loctite™ and torque to 50 ...

Page 16 - IW24 PARTS LIST

16 ► IW24 User Manual IW24 PARTS LIST Item # P/N Qty Description 1 00016 1 O-RING* 2 00026 1 O-RING* 3 00255 1 O-RING* 4 00580 1 SETSCREW 1/4-20 X 1/4 5 00663 1 RETAINING RING 6 00697 8 LOCKWASHER 1/2" I.D 7 00717 1 O-RING* 8 00812 4 LOCKWASHER 3/8" I.D 9 00936 2 ADAPTER -8 10 01211 2 O-RING...

Page 17 - Old Style –; VALVE HANDLE CHANGE NOTICE

IW24 User Manual ◄ 17 ALL IW24 IMPACT WRENCH MODELS Notification of change in valve handle assembly and on/off spool. Part numbers and compatibility (March 2013). Beginning at serial number 031513001, the valve handle assembly has changed. The prior style (part # 17279) used a steel spool sleeve ins...

Page 18 - UNDERWATER TOOLS DEPTH GUIDELINE; Operation Overview; Diver; Recommended Hose Diameters

18 ► IW24 User Manual For underwater hydraulic tools the applications are broken down into four quadrants depending on type of tool and method of operation. The types of tools are percussive and rotational, each with different characteristics allowing for dif- ferent depth operation. With percussive...

Page 19 - NOTES