Page 2 - DECLARATION OF CONFORMITY; Hydraulic Tools; All
2 ► EP30200 User Manual DECLARATION OF CONFORMITY DECLARATION OF CONFORMITY ÜBEREINSTIMMUNGS-ERKLARUNG DECLARATION DE CONFORMITE CEE DECLARACION DE CONFORMIDAD DICHIARAZIONE DI CONFORMITA Hydraulic Tools ______________________________________________________________________ I, the undersigned: Ich, ...
Page 3 - SERIOUS INJURY OR DEATH COULD RESULT FROM THE IMPROPER REPAIR OR; WARNING; IMPORTANT
EP30200 User Manual ◄ 3 SERVICING: This manual contains safety, operation, and routine maintenance instructions. Stanley Hydraulic Tools recommends that servicing of the unit, other than routine maintenance, must be performed by an authorized and certified dealer. Please read the following warning. ...
Page 4 - LOCAL SAFETY REGULATIONS; DANGER; CAUTION; NOTICE; CAUTION; SAFETY SYMBOLS
4 ► EP30200 User Manual Always observe safety symbols. They are included for your safety and for the protection of the tool. LOCAL SAFETY REGULATIONS Enter any local safety regulations here. Keep these instructions in an area accessible to the operator and mainte- nance personnel. Safety symbols and...
Page 5 - SAFETY PRECAUTIONS
EP30200 User Manual ◄ 5 Tool operators and maintenance personnel must always comply with the safety precautions given in this manual and on the stickers and tags attached to the tool and hose.These safety precautions are given for your safety. Re- view them carefully before operating the tool and be...
Page 6 - GENERAL PROTECTION; INITIAL SETUP AND BATTERY CHARGING
6 ► EP30200 User Manual WARNING Make sure battery charging is only accomplished in a well ventilated room. DO NOT PLACE THE CONTROL BOX ON TOP OF THE BATTERIES. REMOVE THE BATTERY BOX COVER. Battery charging produces explosive gases. A battery explosion can cause serious injuries. Avoid battery expl...
Page 7 - OPERATION; PREPARE THE RAIL SURFACE; PLACING THE GROUNDING CABLE; SELECT PINS AND RINGS; CHANGING PIN AND RING HOLDER; CONNECTIONS
EP30200 User Manual ◄ 7 OPERATION PREPARE THE RAIL SURFACE Select the type and length of bonding cable to use for the bond and use it as a guide to determine where brazing points on the rail will be required. Before brazing, the rail must be cleaned of rust, corrosion, paint, pits, or other contamin...
Page 8 - Dial; LOADING PIN AND RING; ADJUSTING BRAZING PIN DISTANCE TO; SET CONTROL FOR PIN SIZE
8 ► EP30200 User Manual Pin Holder Ring Holder SWITCH Dial a. The ring holder is a "push fit" to the gun. To remove it from the gun, simply pull it away from the gun. b. The pin holder is threaded onto a threaded shaft in the gun and locked in place with a nut. Place an open end wrench over ...
Page 10 - TROUBLESHOOTING
10 ► EP30200 User Manual PROBLEM CAUSE SOLUTION Brazing pin does not ignite or does not ignite long enough. Batteries not charged or are defective. Test batteries for proper charge. Replace and/or charge as necessary. Blown fuse. Check fuses. Magnetic ground faulty. Check that surface magnetic groun...
Page 11 - EQUIPMENT MAINTENANCE & CARE
EP30200 User Manual ◄ 11 • Check that the pin holder is not burnt or not holding the pin tightly. If not, remove the ring holder, clean all the parts and squeeze the fingers of the pin holder together. • Check the cables on the gun from time to time for damage. Replace as required. • Check that the ...
Page 12 - ACCESSORIES
12 ► EP30200 User Manual EP30200 Voltage............................................................................................................................................................................................... 36V dc Approximate Number of Brazings per Battery Charge ..............
Page 13 - CERAMIC RINGS
EP30200 User Manual ◄ 13 PIN & RING HOLDERS 35826 Pin Holder for Pinbrazing, 8-9,5 mm brazing pins. 35827 Pin Holder for Pinbrazing, M8 Threaded pins. 35828 Pin Holder for Pinbrazing, M10 Threaded pins. 35829 Pin Holder for Pinbrazing, M12 Threaded pins. 35825 Extended pin and ring holder set fo...
Page 14 - BONDING CABLE WITH LUGS
14 ► EP30200 User Manual BONDING CABLE WITH LUGS (for Pin Brazing) Part No. Description Brazing Pin Reqd 35845 1 AWG / 50 mm², 185 mm long, copper 35837 35844 4 AWG / 25 mm², 145 mm long, copper 35835 39243 3/16 Bond, 300 mm long 35835 39244 25 mm², 200 mm long 35835 37944 50 mm², 185 mm long 35836 ...
Page 15 - Grinder Abrasives
EP30200 User Manual ◄ 15 Fuses, Chargers, & Batteries Part No. Description 56557 Fuse, PCB EP30/60 56558 Fuse, Grinder Outlet EP30 56559 Fuse, Control Cable EP30 56560 Auto Fuse, 5A EP60 56561 Auto Fuse, 15A EP60 56562 Auto Fuse, 30A EP60 35866 Charger 36 VDC 7 AMP EP30/60 W/ Special DC plug. 47...
Page 16 - CABLES; GRINDER
16 ► EP30200 User Manual CABLES Part No. Description 35809 Ground Cable_____________________________________ 35806 Carrying Harness__________________________________ 35820 Extension Cable for Grinding_________________________ 35819 Extension Cable for Ground__________________________ 41768 Adapter, ...
Page 17 - GUNS; Plugs; Tools
EP30200 User Manual ◄ 17 GUNS Part No. Description BG10100 Pin Brazing Gun____________________________________ BG10101 Angle Head Gun____________________________________ Plugs Part No. Description 35823 Plug Male Grinder 4-Pin______________ 65831 Plug Male Controller Gun 3-Pin______________ 66696 Pl...
Page 18 - Electronic box for EP30 XC; INTERNAL ELECTRONIC CONTROL BOX
18 ► EP30200 User Manual A A 01 02 03 04 05 06 07 09 13 12 08 18 17 14 14 19 24 15 16 16 15 10 11 11 23 23 20 30 29 27 28 28 22 21 24 25 25 25 26 26 25 26 25 31 26 25 25 26 29 30 25 31 30 30 29 29 32 32 33 Electronic box for EP30 XC 34. Resistor & Circuit Board Unit Assembled and precalibrated I...
Page 19 - EP30 PARTS LIST
EP30200 User Manual ◄ 19 Item Part No. Qty Description 01 66838 1 FRAME EP30 02 66846 1 LABEL EP30 03 66839 1 CIRCUIT BOARD 04 66018 1 RELAY 05 66840 1 C I R C U I T B O A R D M O U N T I N G PLATE 06 66841 1 RESISTOR MOUNTING PLATE 07 66698 1 RESISTOR ASSY W/CABLE 08 66843 1 YELLOW LED LENS 09 6684...
