Stanley CT10 1650 PSI - Manuals

Page 3 - TABLE OF CONTENTS; SERIOUS INJURY OR DEATH COULD RESULT FROM THE; IMPORTANT

3 SAFETY SYMBOLS ........................................................................................................................................................4 SAFETY PRECAUTIONS .................................................................................................................

Page 4 - LOCAL SAFETY REGULATIONS; This signal word indicates a situation which, if not avoided,; SAFETY SYMBOLS

4 Safety symbols and signal words, as shown below, are used to emphasize all operator, maintenance and repair actions which, if not strictly followed, could result in a life-threatening situation, bodily injury or damage to equip- ment. This safety alert and signal word indicate an imminently hazard...

Page 5 - SAFETY PRECAUTIONS

5 Tool operators and maintenance personnel must always comply with the safety precautions given in this manual and on the stickers and tags attached to the tool and hose. These safety precautions are given for your safety. Review them carefully before operating the tool and before performing general...

Page 6 - I M P O R T A N T; I M P O R T A N T

6 The safety tag (p/n 15875) at right is attached to the tool when shipped from the factory. Read and understand the safety instructions listed on this tag before removal. We suggest you retain this tag and attach it to the tool when not in use. TOOL STICKERS & TAGS (shown smaller then actual si...

Page 7 - TOOL HOSE INFORMATION; HOSE TYPES; Certified non-conductive; HOSE SAFETY TAGS; THE TAG SHOWN BELOW IS ATTACHED TO “CERTIFIED NON-CONDUCTIVE” HOSE

7 TOOL HOSE INFORMATION HOSE TYPES The rated working pressure of the hydraulic hose must be equal to or higher than the relief valve setting on the hydraulic system.There are three types of hydraulic hose that meet this requirement and are authorized for use with Stanley Hydraulic Tools. They are: C...

Page 8 - Oil Flow; Typical Hose Connections; HYDRAULIC CIRCUIT

8 Oil Flow Each Hose Length Inside Diameter USE W ire Braid Hose Spec W orking Pressure Fiber Braid Hose Spec Operating Pressure GPM LPM FEET METERS INCH MM PSI BAR PSI BAR 5-8 19-30 up to 50 up to 15 1/2 13 Both SAE 100R17-8 3000 230 SAE 100R7-8 2000 140 5-8 19-30 51-100 15-30 5/8 16 Both SAE 100R1...

Page 9 - HTMA / EHTMA REQUIREMENTS

9 HTMA / EHTMA REQUIREMENTS Flow Range Nominal Operating Pressure (at the power supply outlet) System relief valve setting (at the power supply outlet) Maximum back pressure (at tool end of the return hose) Measured at a max. fluid viscosity of: (at min. operating temperature) Temperature: Sufficien...

Page 10 - TO CHANGE THE CURRENT SETTING:; DIE INSTALLATION; OPERATION; SETUP AND TEST

10 TO CHANGE THE CURRENT SETTING: 1. Remove the hydraulic hose coupling from the return port on the tool, if one is installed. When making the change from CC to OC, hydraulic fluid may be trapped in the tool, prevent- ing complete movement of the adapter. Remove the return coupling to allow the hydr...

Page 11 - Install the die to the Retainer Die Yoke:

11 OPERATION To install dies, follow the instructions below for your model of crimping head. 1. If the hydraulic hoses are connected: • Turn the hydraulic system control valve OFF. • Disconnect first the hydraulic input (supply) hose, then the output (return) hose. 2. Clean the surfaces of the die h...

Page 12 - DIE CHECK; If the uncoupled hoses are left in the sun, pressure; CONDUCTOR PREPARATION

12 OPERATION 2. Connect the tool to an appropriate hydraulic power source. Follow the Hydraulic Hose Connection safety guidelines and instructions in this section. If possible, use the hydraulic power source you plan to use for crimping. 3. Place the die load tester between the blank (test) dies. 4....

Page 13 - SHUTDOWN; COLD WEATHER OPERATION; STORAGE

13 OPERATION 2. Remove any trapped air from the tool by squeezing the trigger 4 or 5 times to advance and retract the piston nearly a full stroke. 3. Position the tool to make the crimp. Failure to center the connector between the dies will damage the dies and/or die holders. 4. Hook the stationary ...

Page 14 - EQUIPMENT PROTECTION & CARE; NOTICE

14 EQUIPMENT PROTECTION & CARE In addition to the Safety Precautions in this manual, observe the following for equipment protection and care. NOTICE • Make sure all couplers are wiped clean before connection. • The hydraulic circuit control valve must be in the “OFF” position when coupling or un...

Page 15 - TROUBLESHOOTING

15 TROUBLESHOOTING If symptoms of poor performance develop, the following chart can be used as a guide to correct the problem. When diagnosing faults in operation of the grinder, always check that the hydraulic power source is supplying the correct hydraulic flow and pressure to the grinder as liste...

Page 16 - SPECIFICATIONS

16 SPECIFICATIONS Capacity (depending on model) ......................................................................... 500 MCM Copper to 1033 MCM Aluminum Crimping Force .................................................................................................... 12 tons @ 1650 psi / 10,88...