Stanley CT10 1650 PSI - Manual

6 The safety tag (p/n 15875) at right is attached to the tool when shipped from the factory. Read and understand the safety instructions listed on this tag before removal. We suggest you retain this tag and attach it to the tool when not in use. TOOL STICKERS & TAGS (shown smaller then actual si...

7 TOOL HOSE INFORMATION HOSE TYPES The rated working pressure of the hydraulic hose must be equal to or higher than the relief valve setting on the hydraulic system.There are three types of hydraulic hose that meet this requirement and are authorized for use with Stanley Hydraulic Tools. They are: C...

8 Oil Flow Each Hose Length Inside Diameter USE W ire Braid Hose Spec W orking Pressure Fiber Braid Hose Spec Operating Pressure GPM LPM FEET METERS INCH MM PSI BAR PSI BAR 5-8 19-30 up to 50 up to 15 1/2 13 Both SAE 100R17-8 3000 230 SAE 100R7-8 2000 140 5-8 19-30 51-100 15-30 5/8 16 Both SAE 100R1...

9 HTMA / EHTMA REQUIREMENTS Flow Range Nominal Operating Pressure (at the power supply outlet) System relief valve setting (at the power supply outlet) Maximum back pressure (at tool end of the return hose) Measured at a max. fluid viscosity of: (at min. operating temperature) Temperature: Sufficien...

10 TO CHANGE THE CURRENT SETTING: 1. Remove the hydraulic hose coupling from the return port on the tool, if one is installed. When making the change from CC to OC, hydraulic fluid may be trapped in the tool, prevent- ing complete movement of the adapter. Remove the return coupling to allow the hydr...

11 OPERATION To install dies, follow the instructions below for your model of crimping head. 1. If the hydraulic hoses are connected: • Turn the hydraulic system control valve OFF. • Disconnect first the hydraulic input (supply) hose, then the output (return) hose. 2. Clean the surfaces of the die h...

12 OPERATION 2. Connect the tool to an appropriate hydraulic power source. Follow the Hydraulic Hose Connection safety guidelines and instructions in this section. If possible, use the hydraulic power source you plan to use for crimping. 3. Place the die load tester between the blank (test) dies. 4....

13 OPERATION 2. Remove any trapped air from the tool by squeezing the trigger 4 or 5 times to advance and retract the piston nearly a full stroke. 3. Position the tool to make the crimp. Failure to center the connector between the dies will damage the dies and/or die holders. 4. Hook the stationary ...

14 EQUIPMENT PROTECTION & CARE In addition to the Safety Precautions in this manual, observe the following for equipment protection and care. NOTICE • Make sure all couplers are wiped clean before connection. • The hydraulic circuit control valve must be in the “OFF” position when coupling or un...

15 TROUBLESHOOTING If symptoms of poor performance develop, the following chart can be used as a guide to correct the problem. When diagnosing faults in operation of the grinder, always check that the hydraulic power source is supplying the correct hydraulic flow and pressure to the grinder as liste...

16 SPECIFICATIONS Capacity (depending on model) ......................................................................... 500 MCM Copper to 1033 MCM Aluminum Crimping Force .................................................................................................... 12 tons @ 1650 psi / 10,88...