Stanley CT06 - Manuals - manualsarea.com

Page 3 - TABLE OF CONTENTS; WARNING; SERIOUS INJURY OR DEATH COULD RESULT FROM THE IMPROPER REPAIR OR; IMPORTANT

CT06 User Manual ◄ 3 TABLE OF CONTENTS SERVICING THE STANLEY HYDRAULIC CRIMPING TOOL. This manual contains safety, operation, and routine maintenance instructions. Stanley Hydraulic Tools recommends that servicing of hydraulic tools, other than routine maintenance, must be performed by an authorized...

Page 4 - SAFETY SYMBOLS; LOCAL SAFETY REGULATIONS; DANGER; CAUTION; CAUTION; NOTICE

4 ► CT06 User Manual SAFETY SYMBOLS Always observe safety symbols. They are included for your safety and for the protection of the tool. LOCAL SAFETY REGULATIONS Enter any local safety regulations here. Keep these instructions in an area accessible to the operator and mainte- nance personnel. Safety...

Page 5 - SAFETY PRECAUTIONS

CT06 User Manual ◄ 5 SAFETY PRECAUTIONS Tool operators and maintenance personnel must always comply with the safety precautions given in this manual and on the stickers and tags attached to the tool and hose.These safety precautions are given for your safety. Re- view them carefully before operating...

Page 7 - HOSE TYPES; HOSE SAFETY TAGS

CT06 User Manual ◄ 7 HOSE TYPES The rated working pressure of the hydraulic hose must be equal to or higher than the relief valve setting on the hy- draulic system. There are three types of hydraulic hose that meet this requirement and are authorized for use with Stanley Hydraulic Tools. They are: C...

Page 8 - HOSE RECOMMENDATIONS; Tool to Hydraulic Circuit Hose Recommendations

8 ► CT06 User Manual HOSE RECOMMENDATIONS Oil Flow Hose Lengths Inside Diameter USE ( Press/Return) Min. W orking Pressure GPM LPM FEET METERS INCH MM PSI BAR Certified Non-Conductive Hose - Fiber Braid - for Utility Bucket T rucks 4-9 15-34 up to 10 up to 3 3/8 10 Both 2250 155 Conductive Hose - W ...

Page 9 - HTMA REQUIREMENTS; TOOL CATEGORY; TYPE II; TYPE RR

CT06 User Manual ◄ 9 HTMA REQUIREMENTS TOOL CATEGORY HYDRAULIC SYSTEM REQUIREMENTS TYPE I TYPE II TYPE III TYPE RR FLOW RATE 4–6 gpm (15–23 lpm) 7–9 gpm (26–34 lpm) 11–13 gpm (42–49 lpm) 9–10.5 gpm (34–40 lpm) TOOL OPERATING PRESSURE (At the power supply outlet) 2000 psi (145–155 bar) 2000 psi (138 ...

Page 10 - OPERATION; LATCH NIB REPLACEMENT; SETUP AND TEST; TO CHANGE THE CURRENT SETTING:

10 ► CT06 User Manual OPERATION Open-Center (no gap) Adapter Cylinder Trigger Handle Top View of Tool Figure 2. OC/CC Setup 2. Loosen the 2 setscrews on the cylinder.3. Turn the adapter until it stops: • Counter clockwise (CCW) to change to closed center (creates gap) • Clockwise (CW) to change to o...

Page 11 - HYDRAULIC HOSE CONNECTION; DIE LOAD VERIFICATION

OPERATION CT06 User Manual ◄ 11 1. If the hydraulic hoses are connected: • Turn the hydraulic system control valve OFF.• Disconnect first the hydraulic input (supply) hose, then the output (return) hose. 2. Clean the surfaces of the die holder to remove any dirt or grease. 3. Pull the pin out to rel...

Page 12 - TOOL RELIEF VALVE ADJUSTMENT; TOOL OPERATION; CONDUCTOR PREPARATION

OPERATION 12 ► CT06 User Manual NOTE: If the uncoupled hoses are left in the sun, pressure increase within the hoses can make them difficult to connect. Whenever possible, connect the free ends of the hoses together. TOOL RELIEF VALVE ADJUSTMENT The relief valve on a universal pressure CT can be ad-...

Page 13 - SHUTDOWN; COLD WEATHER OPERATION; STORAGE

OPERATION CT06 User Manual ◄ 13 7. Release the trigger to retract the nibs.8. Repeat the crimp as required.9. After the last crimp, make sure the nibs in the crimp- ing head are fully retracted 10. Pull out the latch pin and rotate the latch away from the crimping head. 11. Remove the tool by liftin...

Page 14 - TOOL PROTECTION & CARE

14 ► CT06 User Manual TOOL PROTECTION & CARE • Make sure all couplers are wiped clean before con- nection. • The hydraulic circuit control valve must be in the “OFF” position when coupling or uncoupling hy- draulic tools. Failure to do so may result in damage to the quick couplers and cause over...

Page 15 - TROUBLESHOOTING

CT06 User Manual ◄ 15 TROUBLESHOOTING If symptoms of poor performance develop, the following chart can be used as a guide to correct the problem.When diagnosing faults in operation of the crimping tool, always check that the hydraulic power source is supplying the correct hydraulic flow and pressure...

Page 16 - SPECIFICATIONS

16 ► CT06 User Manual SPECIFICATIONS Capacity ...................................................................................#10-750 MCM Aluminum and #10-500 MCM Copper Crimping Force ............................................................................................. 6 tons @ 1650 psi ...

Page 17 - CT06 PARTS ILLUSTRATION

Page 18 - CT06 PARTS LIST

18 ► CT06 User Manual CT06 PARTS LIST ITEM NO. PART NO. QTY DESCRIPTION 1 00114 1 ROLL PIN 2 00118 1 RETAINING RING 3 00144 12 HSHCS 4 07626 2 O-RING ■ 5 09330 1 O-RING ■ 6 00294 1 O-RING ■ 7 00360 1 O-RING ■ 8 00769 2 HSHCS 9 00936 2 ADAPTER 10 01259 1 O-RING ■ 11 01534 1 ROLL PIN 12 01608 4 STEEL ...