Page 3 - WARNING; SERIOUS INJURY OR DEATH COULD RESULT FROM THE IMPROPER REPAIR OR; TABLE OF CONTENTS; IMPORTANT
CD12 User Manual ◄ 3 SERVICING: This manual contains safety, operation, and routine maintenance instructions. Stanley Hydraulic Tools recommends that servicing of hydraulic tools, other than routine maintenance, must be performed by an authorized and certified dealer. Please read the following warni...
Page 4 - LOCAL SAFETY REGULATIONS; DANGER; CAUTION; CAUTION; NOTICE; SAFETY SYMBOLS
4 ► CD12 User Manual Always observe safety symbols. They are included for your safety and for the protection of the tool. LOCAL SAFETY REGULATIONS Enter any local safety regulations here. Keep these instructions in an area accessible to the operator and mainte- nance personnel. Safety symbols and si...
Page 5 - SAFETY PRECAUTIONS
CD12 User Manual ◄ 5 Tool operators and maintenance personnel must always comply with the safety precautions given in this manual, and on the stickers and tags attached to or on the tool and hose(s).These safety precautions are for your safety. Review them carefully before operating the tool or perf...
Page 7 - HOSE SAFETY TAGS; HOSE TYPES
CD12 User Manual ◄ 7 The rated working pressure of the hydraulic hose must be equal to or higher than the relief valve setting on the hy- draulic system. There are three types of hydraulic hose that meet this requirement and are authorized for use with Stanley Hydraulic Tools. They are: Certified no...
Page 8 - Tool to Hydraulic Circuit Hose Recommendations; HOSE RECOMMENDATIONS
8 ► CD12 User Manual Oil Flow Hose Lengths Inside Diameter USE ( Press/Return) Min. W orking Pressure GPM LPM FEET METERS INCH MM PSI BAR Certified Non-Conductive Hose - Fiber Braid - for Utility Bucket T rucks 4-9 15-34 up to 10 up to 3 3/8 10 Both 2250 155 Conductive Hose - W ire Braid or Fiber Br...
Page 9 - HTMA / EHTMA REQUIREMENTS
CD12 User Manual ◄ 9 Flow Range Nominal Operating Pressure (at the power supply outlet) System relief valve setting (at the power supply outlet) Maximum back pressure (at tool end of the return hose) Measured at a max. fluid viscosity of: (at min. operating temperature) Temperature: Sufficient heat ...
Page 10 - GENERAL OPERATION; DIMENSION OF THE DRILL BIT; CHECK THE POWER SOURCE; OPERATION
10 ► CD12 User Manual GENERAL OPERATION The tool comes with a set of accessories which may be customized by each purchaser, so as to facilitate per- formance of all work occurring within the scope of his specific application. Tools included are for mounting and dismounting. • Single-head wrench SW 2...
Page 11 - ATTACHING THE CORE DRILL TO THE; USING THE ANCHOR STAND WITH
CD12 User Manual ◄ 11 DRILLING WITH CD12 ANCHOR STAND The anchor stand may be used with a vacuum pump for a vacuum hold down or with a concrete anchor screw to hold the stand in place while drilling. The standard ar- rangement of the anchor stand is for use with a vacuum pump. CAUTION Use of a vacuu...
Page 12 - DRILLING A HOLE; ADJUSTING THE GUIDE BUSHINGS
12 ► CD12 User Manual 12. NOTICE Manually screw the corresponding drill bit from below onto the drill bit adapter. Manual tightening is sufficient because the drill bit will automatically tighten further during the drilling operation. Connect the core drill to a water supply. The maxi- mum allowed w...
Page 13 - ANCHOR STAND TROUBLESHOOTING; COLD WEATHER OPERATION; STORAGE
CD12 User Manual ◄ 13 ANCHOR STAND TROUBLESHOOTING Symptom Cause Solution The Anchor Stand will not hold a vacuum. Debris under the base gasket is preventing a good seal. Clean the surface on which the gasket must seal. Debris between the base gasket and the base. Clean the base surface. The gasket ...
Page 14 - TOOL PROTECTION & CARE
14 ► CD12 User Manual • Make sure all couplers are wiped clean before con- nection. • The hydraulic circuit control valve must be in the OFF position when coupling or uncoupling hydrau- lic tools. Failure to do so may result in damage to the quick couplers and cause overheating of the hy- draulic sy...
Page 15 - TROUBLESHOOTING
CD12 User Manual ◄ 15 When diagnosing faults in operation of the grinder, always check that the hydraulic power source is supplying the correct hydraulic flow and pressure to the grinder as listed in the table. Use a flowmeter known to be accurate. Check the flow with the hydraulic oil temperature a...
Page 16 - MAINTENANCE
16 ► CD12 User Manual Problem Cause Solution Fluid gets too hot. Circuit relief set too low. Adjust relief valve to 2100-2250/145- 155 bar. Too much fluid going through tool. Adjust flow for 6 gpm/23 lpm maximum. Circuit has contaminants that have caused wear and high heat genera- tion. Replace worn...
Page 17 - ACCESSORIES; SERVICE PARTS; SPECIFICATIONS
CD12 User Manual ◄ 17 System Type ....................................................................................................................................HTMA Type II OC Flow Range ..............................................................................................................
Page 18 - CD12 PARTS ILLUSTRATION
Page 19 - CD12 PARTS LIST
CD12 User Manual ◄ 19 ITEM PART NO. QTY DESCRIPTION 65311 MOTOR ASSEMBLY 101 65207 1 MOTOR HOUSING 102 41254 1 OUTPUT SHAFT 103 41255 1 SPUR GEAR 104 41256 1 SHAFT SEALING 105 41257 1 SNAP RING 106 41258 1 THRUST WASHER 107 41259 1 THRUST BEARING 108 41260 1 SHAFT SPACER 109 65208 1 SPOOL DRIVE 110 ...
Page 20 - CD12 ANCHOR STAND ILLUSTRATION
20 ► CD12 User Manual CD12 ANCHOR STAND ILLUSTRATION
Page 21 - CD12 ANCHOR STAND PARTS LIST
CD12 User Manual ◄ 21 ITEM PART NO. QTY DESCRIPTION 1 65214 1 HANDLE 2 65215 1 STOP PLATE 3 65216 2 HSH CAPSCREW 4 65217 4 HSFH SCREW 5 65218 1 CLAMP PLATE 6 65219 1 DRILL STAND COLUMN 7 65220 1 CLAMP BLOCK 8 65221 1 CLAMP LEVER 9 65222 2 WASHER 10 65223 2 SUPPORT TUBE 11 65224 1 HSH CAPSCREW 12 652...