Epson EM07ZS1647F- Manuals

MANUFACTURER & SUPPLIER Japan & Others SEIKO EPSON CORPORATION Suwa Minami Plant Factory Automation Systems Dept. 1010 Fujimi, Fujimi-machi, Suwa-gun, Nagano, 399-0295 JAPAN TEL : +81-266-61-1802 FAX : +81-266-61-1846 SUPPLIERS North & South America EPSON AMERICA, INC. Factory Automation...

Before Reading This Manual This section describes what you should know before reading this manual. Safety Precautions Installation and transportation of robots and robotic equipment shall be performed by qualified personnel and should conform to all national and local codes. Please carefully read th...

1. Introduction 1. Introduction 1.1 Overview of Fieldbus I/O The Fieldbus I/O option is an integrated I/O system that supports DeviceNet, PROFIBUS DP, and EtherNet/IP fieldbuses. A fieldbus is a standard of signal communications between field devices operating in a factory (sensor, actuator, robot c...

1. Introduction 1.2 DeviceNet Overview of DeviceNet DeviceNet is a fieldbus network that provides easy interconnection between control devices (PLC, PC, sensor, actuator, etc.). DeviceNet was developed by Allen-Bradley as an open communication standard to connect various field devices (sensor, actua...

1. Introduction Different Connection Types There are two messaging connections: I/O messaging connection and explicit messaging connection. The I/O messaging connection includes polling, strobe, cyclic, and change of state. I/O messaging connections are explained below: Polling: First, a master devi...

1. Introduction General Specifications Electrical Specifications Item Specification Supply Voltage 5 V DC (supplied from a controller) Power Consumption 7 W Ambient Temperature 5-40 deg C Relative Humidity 20-80% DeviceNet Communication Specifications Item Specification Supported Connection - I/O me...

1. Introduction 1.3 PROFIBUS DP Overview of PROFIBUS DP PROFIBUS DP is one of fieldbus networks that provide easy interconnection between control devices (PLC, PC, sensor, actuator, etc.). PROFIBUS DP was co-developed by Siemens, Bosch, and ABB as an open communication standard to connect various fi...

2. Installation 2. Installation This chapter contains procedures for installing a DeviceNet, PROFIBUS DP, or EtherNet/IP network. Refer to the sections that correspond to the type of network you are installing. 2.1 How to Setup a DeviceNet Network The following is a basic procedure for setting up a ...

2. Installation 2.2 DeviceNet Network Construction Network Configuration A DeviceNet network is configured as shown in the following figure. Communications power supply Node Node Node Node Node Node Node Use DeviceNet cables. Ground to 100 Ω or less. T-branch Tap Drop Line Drop Line Waterproof slave...

2. Installation Thick Cable Thin Cable Braid Shield Signal Wire (Blue/White) Power Wire (Red/Black) 11.2 to 12.1 mm outside diameter Shield Wire Braid Shield Signal Wire (Blue/White) Power Wire (Red/Black) Shield Wire 6.9 mm outside diameter Communication Cable Signal Wire Type Color Details of Sign...

2. Installation Maximum Network Length (Maximum Trunk Length) The maximum network length is the longest distance either between terminating resistors or between the two most distant nodes on the network. Terminating Resistor Trunk Line The longest distance is the maximum network length. Terminating ...

2. Installation Total Drop Line Length The total drop line length is the total distance of all drop lines on one network. Trunk Line 2 m 2 m 1 m 1 m 3 m 4 m 4 m Terminating Resistor Terminating Resistor In the figure above, the total drop line length is 17 m. The maximum total drop line length is re...

2. Installation If the current capacity consumed on the network exceeds the restriction of cable current capacity, it is possible to install more than one power supply on the network. If you attempt to install two or more power supplies on the network, take necessary measures (pulling out a fuse on ...

2. Installation (7) Tighten each screw securing the wires on the connector. Tighten the screw securing the wire at a correct tightening torque (0.25 to 0.3 N·m). To prevent thick cable from coming out due to cable tension, install enough thick cable length to allow for stretch. Use a small flat blad...

2. Installation 2.3 How to Setup a PROFIBUS DP Network The following is a basic procedure for setting up a PROFIBUS DP network: 1. Choose station distribution and distribution route on your network. For details, refer to the following section 2.4 PROFIBUS DP Network Construction . 2. Choose baud rat...

2. Installation 2.4 PROFIBUS DP Network Construction Network Configuration A PROFIBUS DP network is configured as shown in the following figure. Slave Master 1 Master 2 Slave Slave Slave Slave Slave Slave Slave Slave Slave Repeater Network Cable Terminating Resistor ON Terminating Resistor ON Termin...

2. Installation It is recommended that a 9-pin D-Sub connector be used for protecting rating IP 20. For IP 65/67, M12 connector in accordance with IEC 947-5-2, Han-Bird connector in accordance with DESINA, and Siemens hybrid connector are available. Pin assignment (9-pin D-Sub) Pin No. Signal Assign...

2. Installation PROFIBUS DP requires approximately 1ms at 12 Mbps for the transmission of 512 bits input data and 512 bits output data distributed over 32 stations. The following figure shows typical PROFIBUS DP transmission times depending on the number of stations and baud rate. B u s Cycle T im e...

2. Installation 2.5 How to Setup a EtherNet/IP Network The following is a basic procedure for setting up a EtherNet/IP network: 1. Choose node distribution and distribution route on your network. For details, refer to the following section 2.6 EtherNet/IP Network Construction . 2. Lay cables. For de...

2. Installation 2.6 EtherNet/IP Network Construction Network Configuration A EtherNet/IP network is configured as shown in the following figure. Network inside the factory, etc Waterproof Ethernet switch Waterproof slave Waterproof slave Node Node Node Node Ethernet switch Node Node Node Ethernet sw...

2. Installation 2.7 DeviceNet Board Installation Following two types can be used for the fieldbus I/O option DeviceNet. - PCU-DVNIO - PCI-DVNIO 2.7.1 Board Appearance Part names and functions of the scanner board are shown in the following figure. For details of the status display LEDs (Module/NetWo...

2. Installation (6) Allow the default components to be installed. (7) Select the protocol: DeviceNet you will be using. If you also use PROFIBUS DP, select Profibus-DP as well. Select which type of device data files to install (EDS for DeviceNet, GSD for PROFIBUS DP). (8) Complete the installation. ...

2. Installation 2.7.4 Board Installation WARNING „ Make sure that the power is turned OFF before installing/removing any boards or connecting/disconnecting any cables. Installing/removing any boards or connecting/disconnecting any cables with the power ON is extremely hazardous and may result in ele...

2. Installation is shown in the Board Type: box. Then, click the OK button. When installing more than two fieldbus boards in the system, add all the boards using this dialog. The following dialog will appear when no board is detected. Ensure that the board is correctly inserted and that the board co...

2. Installation 2.7.5 Master Mode (1) Ensure that the board is connected to the fieldbus. Then, start the applicomIO console application. (2) Register the device information (EDS file) that is necessary for the network setup. Select the [Equipment Library] tab at the center of the dialog’s right sid...

2. Installation (6) Configure the baud rate, MAC ID (master address), and so on for the DeviceNet network. The load on a bus can be controlled by the baud rate and interscan delay settings. When the load exceeds 60%, the DeviceNet network communication will be unstable, for example: more communicati...

2. Installation The Expert Mode button will appear when the applicomIO Console application is used in the expert mode. To configure details of “Change Of State” and “Cyclic”, click the Expert Mode button and display the Expert Mode dialog. Never disable Ack. When the [Ack] checkbox is unchecked, a f...

2. Installation To create a new EDS file based on the data from the device, click the Create New EDS File button. When a new EDS file is created, the following dialog will appear to verify the contents of the file. (12) Select the Equipment Library tab on the center left of the console window and cl...

2. Installation (13) Select File | Download in Flash to register the configuration in the fieldbus board. After a few seconds, the board's state will show green in the status bar. (14) Now, the fieldbus board is ready to operate as a master. Close the applicomIO Console application. 36 Fieldbus I/O ...

2. Installation (6) The DeviceNet Local Slave property sheet will appear. Select the Equipment (device) ID. It must be the same number as the Master ID in step (4). (7) Click on the Connection Configuration tab. Check the Polling check box and configure how many inputs and outputs for the slave devi...

2. Installation $ EDS File Generated by applicomIO® Console Version : 2.2 [File] DescText = "EDS for applicomIO Scanner"; CreateDate = 02-01-2004; CreateTime = 08:14:41; ModDate = 02-01-2004; ModTime = 08:14:41; Revision = 1.0; [Device] VendCode = 579; ProdType = 12; ProdCode = 1; MajRev = 1...

2. Installation 2.8 PROFIBUS DP Board Installation Following two board types can be used for the fieldbus I/O option PROFIBUS DP. - PCU-DPIO - PCI-DPIO 2.8.1 Board Appearance Part names and functions of the scanner board are shown in the following figure. For details of the status display LEDs, refe...

2. Installation (8) The following dialog will appear. Check that “PCI-DPIO” or “PCU-DPIO” (“PCI-DVNIO” in case of DeviceNet) is shown in the Board Type: box. Then, click the OK button. When installing more than two fieldbus boards in the system, add all the boards using this dialog. The following di...

2. Installation (5) Select the “Profibus, Master/Slave” in the Channel Properties dialog and click the OK button. (6) Click on the “Protocol list” under the board that was just added. (7) Select Protocol | Properties . (8) Configure the baud rate, Master Profibus Address (master address), number of ...

2. Installation (12) The following dialog will appear. The device name is shown on the dialog title bar. Click the OK button. When the system cannot identify the device you want to use (its GSD file is not registered), the following dialog will appear. In this case, obtain the GSD file from the devi...

2. Installation (13) Select the Equipment Library tab on the center left of the console window and click the Add button to register the new GSD file in the system. (14) Select File | Download in Flash to register the configuration in the fieldbus board. After a few seconds, the board's state will sh...

2. Installation 2.9.3 Software Installation Before installing any boards in your controller, you must install the applicomIO console application and drivers for the type of board you will be using. (1) Start the controller. (2) Run the C:\Install\FieldBus\Install\applicomIO\Disk1\Setup.EXE from the ...

2. Installation (8) The following dialog will appear. Check that “PCI/PCU-ETHIO (“PCI-DVNIO” in case of DeviceNet, and ”“PCI-DPIO” or “PCU-DPIO” in case of PROFIBUS-DP) is shown in the Board Type: box. Then, click the OK button. When installing more than two fieldbus boards in the system, add all th...

2. Installation (3)-3 Check the device information in EDS, and click the Next button. (3)-4 Click the Complete button to register the EDS file. (4) Click the Network Detection tab on the center left of the console window. (5) Click the Read Network Configuration button to display the Network Detecti...

2. Installation (6) Drag each device you want to scan from the Network Detection tab to the Master item in the list on the right. (7) Following dialog appears. Uncheck the Link Parameter box and assign a value from 1 to 127. This number is called as device ID and necessary to create SPEL+ programs. ...

2. Installation 2.9.6 Slave Mode (1) Ensure that the board is connected to the fieldbus. Then, start the applicomIO console application. (2) Double-click the “EtherNet/IP Local Slave” item. (3) The EtherNet/IP Local Slave property sheet will appear. Select the Number (device) ID, and check the “Acti...

2. Installation (6) Drag EtherNet/IP Local Slave from Equipment Library to the Master item in the list on the right. Window in step 5 appears. Configure by the procedures from step 7. You can create up to 32 Local Slaves if necessary. (7) Select File | Download in Flash to register the configuration...

2. Installation 2.10 EPSON RC+ Fieldbus I/O Installation After you have created your fieldbus network and installed the scanner board(s) in your controller, you must configure the EPSON RC+ Fieldbus I/O option. Before continuing, the fieldbus scanner boards must have the device configuration stored ...

3. Operation 3. Operation This chapter contains information on how to use the Fieldbus I/O option after it has been installed. 3.1 Fieldbus I/O Addressing in SPEL + Each of the Fieldbus I/O commands in SPEL+ refer to one device on the network. The bit number and port number parameters refer to input...

3. Operation 3.3 Outputs Off by Emergency Stop and Reset Instruction You can configure the system so that all outputs including the fieldbus outputs will be turned off when the emergency stop occurs and when a Reset instruction is executed. For details of the configuration, refer to the chapter SPEL...

3. Operation 3.6 Using Slave Mode In slave mode, the EPSON RC+ system is a slave on the bus. Outputs from the master are inputs in EPSON RC+, and inputs to the master are outputs in EPSON RC+. Uses for slave mode: • External equipment can monitor data in the controller • Remote control To use the sy...

3. Operation 3.8 Devices available for Fieldbus I/O Option The fieldbus I/O option operations were checked with the following devices. ) NOTE The following information about the devices is just for reference. This is not our guarantee of the proper operation of these devices. DeviceNet Devices Speci...

3. Operation 3.9 Fieldbus I/O Response Performance As mentioned previously, respond times for fieldbus I/O can vary and depend on several factors. The values in this section are shown for reference not for guaranteed performance. DeviceNet Test Environment RC520 Controller: Pentium III 850 MHz 128 M...

3. Operation PROFIBUS DP Test Environment RC520 Controller: Pentium III 850 MHz 128 MB memory Fieldbus I/O: PCI-DPIO board Master (station address: 0) Baud rate: 12 Mbps, 9.6 kbps Connected Slave: Woodhead 16-inpout module (TDP-8C0-B18-02) Node address: 2 Connection Image Terminating Resistor To Sta...

4. Troubleshooting (DeviceNet) 4. Troubleshooting 4.1 DeviceNet Troubleshooting Exclusion Every system has its special environment, conditions, specifications, and usages. This guide is provided as a general reference for troubleshooting a DeviceNet network. Every effort has been made to ensure the ...

4. Troubleshooting (DeviceNet) 4.1.1 Examining a Problem 4.1.1.1 Scanner Board Diagnostic LEDs The DeviceNet board used with EPSON RC+ has two status display LEDs. The layout of the LEDs is shown in the following figure. PCU-DVNIO 4-pin Terminal Watchdog Port (Do not use this port.) DeviceNet Port L...

4. Troubleshooting (DeviceNet) ♦ Process Flowchart Master: Absent Slave Master Unit: Configuration Error Master: Unestablished Communication Master: Busoff Detection See 4.1.2.2. Slave: Not Added Slave: Busoff Detection Slave: Communication Error Detection Yes Yes Yes Yes Yes 1 Slave: Not Operating ...

4. Troubleshooting (DeviceNet) 4.1.3 Procedures for Examining Possible Causes 4.1.3.1 Connection Problem (Disconnected Terminating Resistors, Cable Disconnection, Disconnected Connector, Disconnected Signal Wire) (1) Ensure that two terminating resistors are connected to both ends of the network. (2...

4. Troubleshooting (DeviceNet) 4.1.3.2 Loose Connector and Signal Wire Check for the connections of the following parts on the connector and cable. (1) Crimp Terminal Crimping Terminal (2) Connection of connector and signal wire Small flat-blade screwdriver with even thickness (3) Connection of conn...

4. Troubleshooting (DeviceNet) 4.1.3.3 Noise Intrusion Verify how an error occurrence condition changes while taking the following countermeasures. ♦ Ground of FG (DRAIN) wire Normal Grounding: Ground the DeviceNet network at only one point. Power Supply Tap V+ CAN H Shield (S) CAN L V- V+ CAN H Shi...

4. Troubleshooting (DeviceNet) Countermeasure 2: Disconnect the shield wire to isolate it from the ground. When noise intrudes the ground line because a noise source such as an inverter is installed near the communications power supply, disconnect the shield wire of the communication cable and isola...

4. Troubleshooting (DeviceNet) ♦ Communications Power Supply When sharing one power source with the communications power supply and I/O devices, provide respective power sources separately. Separating power source prevents noise caused by I/O device operations from affecting communication. Communica...

4. Troubleshooting (DeviceNet) 4.1.3.6 EPSON RC+ Master Configuration For details of EPSON RC+ master configuration, refer to the section 2.5 DeviceNet Board Installation . The following section describes the procedure for verifying the scanner board condition with applicomIO Console application. 4....

4. Troubleshooting (DeviceNet) 4.1.3.6.2 Verifying the DeviceNet network condition The applicomIO Console application has a network diagnostic function (Diagnostic). The procedure for using the Diagnostic is described below. (1) Open the Diagnostic window, click the magnifying grass button, and sele...

4. Troubleshooting (DeviceNet) (3) When you click the I/O button on the upper left of the window, the window changes as shown below. Each slave device status is shown in the right side of the window. A green circle indicates that the communication of the corresponding device is normal, and a red cir...

4. Troubleshooting (PROFIBUS DP) 4.2 PROFIBUS DP Troubleshooting Exclusion Every system has its special environment, conditions, specifications, and usages. This guide is provided as general reference for troubleshooting a PROFIBUS DP network. Every effort has been made to ensure the information is ...

4. Troubleshooting (PROFIBUS DP) 4.2.1 Examining a Problem 4.2.1.1 Scanner Board Diagnostic LEDs The PROFIBUS DP board used with EPSON RC+ has two status display LEDs. The layout of the LEDs is shown in the following figure. PCU-DPIO C0 C1 C2 JP1 JP1 0 1 PROFIBUS-DP Port LED (2) (Not in use) RJ45 Co...

4. Troubleshooting (PROFIBUS DP) 4.2.3 Procedures for Examining Possible Causes 4.2.3.1 Connection Problem (Disconnected Terminating Resistors, Cable Disconnection, Disconnected Connector, Disconnected Signal Wire) (1) Ensure that two terminating resistors are connected to both ends of the network. ...

4. Troubleshooting (PROFIBUS DP) 4.2.3.2 Loose Connector and Signal Wire Check for the connections of the following parts on the connector and cable. (1) Connection of connector and signal wire Small flat-blade screwdriver with even thickness (2) Connection of connector and unit 4.2.3.3 Noise Intrus...

4. Troubleshooting (PROFIBUS DP) 4.2.3.5 Network Configuration and Specifications (1) Maximum Cable Length Check that the cables used on the network meet the following specifications. Baud Rates Max. Cable Length 12 Mbps 6 Mbps 3 Mbps 1500 kbps 500 kbps 187.5 kbps 93.75 kbps 19.2 kbps 9.6 kbps 100 m...

4. Troubleshooting (PROFIBUS DP) (3) Select the Protocol | Diagnostic on the applicomIO Console application menu. Click the magnifying grass button on the Diagnostic window. Then, select the slave you want on the device tree in the left side of the window. The window changes as shown below. To check...

4. Troubleshooting (EtherNet/IP) 4.3 EtherNet/IP Troubleshooting Exclusion Every system has its special environment, conditions, specifications, and usages. This guide is provided as a general reference for troubleshooting a EtherNet/IP network. Every effort has been made to ensure the information i...

4. Troubleshooting (EtherNet/IP) 4.3.1 Examining a Problem 4.3.1.1 Scanner Board Diagnostic LEDs The EtherNet/IP board used with EPSON RC+ has two status display LEDs. The layout of the LEDs is shown in the following figure. PCU-ETHIO C0 C1 C2 JP1 JP1 0 1 D-Sub 9 pin (Not in use) Status Display LED ...

4. Troubleshooting (EtherNet/IP) 4.3.3.1.2 TCP/IP tool By clicking in the button and selecting " TCP/IP layer ", a " services " window gives you the following options. DNS ICMP (ping) See also : To display the help, select [Start]-[Program]-[Direct-Link]-[applicomIO 2.3]- [Help]. 1. ...

4. Troubleshooting (EtherNet/IP) 2. Ping ICMP ECHO " PING " functionality is available on the applicomIO solution. It is available through the diagnostic tool, ICMP tab. (1) Entry field for the IP address or name of the remote station. (2) Field showing result obtained: - Status 0 : The stat...

5. Maintenance Parts List 5. Maintenance Parts List Part Name Code Specifications DeviceNet board R13B040701 PROFIBUS DP board R13B040702 EtherNet/IP board R12B040719 Fieldbus I/O Rev.6 151

Appendix A applicomIO Upgrade Appendix A applicomIO Upgrade (1) Start the controller (2) Insert the setup CD that is packaged with the product to the CD-Rom drive on the controller. Setup program starts automatically. (3) Select the desired language for the installer. (4) Select Products Installatio...