Page 2 - Page 2
V1.98 21/06/06 V1.98 21/06/06 . Page 2 As with any computer operated equipment, software and/or hardware is in many cases changed and upgradedover the life of the equipment. KEE Technologies software engineers are constantly working on software enhancements which will provide youwith many additional...
Page 6 - Introduction
Major Topic Heading Introduction Page 6 V1.98 21/06/06 Introduction The Spray ECU is a new generation spray controller to used in conjunction with the NEWX20 or ZYNX X15 consoles brought to you by KEE Technologies. The Console is the graphicalinterface of the Spray ECU controller. The Spray ECU repl...
Page 7 - HOW TO USE THIS MANUAL
How to use this Manual Page 7 V1.98 21/06/06 HOW TO USE THIS MANUAL All operators who have a Spray ECU installed must read the following page:Section 1.0 ‘For all Installations and Servicing of Spray ECU’s’. U Up pg grra ad diin ng g tth he e Z ZY YN NX X S Sp prra ay y R Ra atte e C Co on nttrro ol...
Page 9 - Page 9; Spray Rate Control; Installation
Page 9 V1.98 21/06/06 Spray Rate Control Installation
Page 10 - Warning when Installing Spray ECU Controller; FOR ALL INSTALLATIONS AND SERVICING OF SPRAY ECU'S
Warning when Installing Spray ECU Controller 1.0 FOR ALL INSTALLATIONS AND SERVICING OF SPRAY ECU'S Damage will occur if any external power is applied to the Section Drive Outputs on theSprayer ECU. Follow this procedure to ensure that damage is avoided. Disconnect both the ZYNX Console and Spray EC...
Page 11 - Installing the Spray ECU; Step 1: Installing the Spray ECU 30S
Installing the Spray ECU 1.1 INSTALLING THE SPRAY ECU (ALL MODELS) Step 1: Installing the Spray ECU 30S 1. Mount the Spray ECU (Electronic Control Unit) shown in Figure 2 in a suitable positioninside the cab ensuring that it and its connectors cannot be accidentally damaged by moving objects, the Sp...
Page 13 - Installation of Spray ECU 30S KEE Sprayer Kits; Installing the Tractor Harness
Installation of Spray ECU 30S KEE Sprayer Kits 1 1..2 2 IIn nsstta alllla attiio on n o off SSp prra ay y E EC CU U 3 30 0S S K KE EE E SSp prra ay ye err K Kiittss All KEE Sprayer kits come with their installation guide which is specific to each kit, please use the specific installation guide which...
Page 14 - General System Layout for Spray ECU 30S KEE Controller Kits
General System Layout for Spray ECU 30S KEE Controller Kits Page 14 V1.98 21/06/06 Connect s to S prayer Harness Figure 4: General Incab assembly
Page 15 - General System Layout for Spray ECU 30S KEE Controller Kits
General System Layout for Spray ECU 30S KEE Controller Kits Page 15 V1.98 21/06/06 T ractor Harness Dump V alve S prayer Loom Figure 5: General Sprayer and Valve harness assembly
Page 16 - Connecting to a Speed Sensor
Installation of Spray ECU 30S KEE Sprayer Kits 1.2.2 Installing the Sprayer Harness 1. The Sprayer Harness connects to the Tractor Harness at the back of the tractor or vehicle via the connector and continues across the sprayer's chassis to the valve set. Figure 5 shows the Sprayer Harness and Valve...
Page 18 - Installation of a Shaft/Speed Sensor kit to a tail shaft
Installation of Spray ECU 30S KEE Sprayer Kits Installation of a Shaft/Speed Sensor kit to a tail shaft 1. On a tray mounted sprayer the Shaft/Speed Sensor Kit can used to read from the vehicle tail-shaft. Refer to Figure 9. Using the Hose Clamp or other suitable means securely mount the Magnet Bloc...
Page 19 - Connecting to Flow Meter
Installation of Spray ECU 30S KEE Sprayer Kits Connecting to Flow Meter 1. The flow meter (not supplied) is installed between the regulator valve and the section valves. The flow meter will be installed so that it measures ONLY the quantity of liquid being delivered to the spray line.Note: There mus...
Page 20 - Pressure Sensor installation and connection
Major Topic Heading Installation of Spray ECU 30S KEE Sprayer Kits Pressure Sensor installation and connection 1. Mount the Pressure Sensor (A092) either upright or horizontal and support the brass gauge saver. To properly measure Spray Line operating pressure the Pressure Sensor must be positioned ...
Page 21 - Single Line Install
Installation of Spray ECU 30S KEE Sprayer Kits Single Line Install 5. Connect the connectors marked Section X (‘X’ represents the section number) to the correct section valves. Section 1 connects to the section valve on the far left. Section 2 connects to the next section valve and so forth until al...
Page 22 - Explanation of the Different types of Valves
Installation of Spray ECU 30S KEE Sprayer Kits 9. Once all the ARAG connectors are in place, using a screwdriver tighten the screw at the top of the ARAG connector to secure the connector to the section and dump valves. 10. Tidy any excess harness using cable ties. 11. To complete the installation g...
Page 23 - Plumbing for Diaphragm Pumps for KEE Sprayer Kits
Major Topic Heading Plumbing for Diaphragm Pumps for KEE Sprayer Kits Plumbing for Diaphragm Pumps for KEE Sprayer Kits Page 23 V1.98 21/06/06 Figure 10: Plumbing Diaphragm Pumps for KEE Sprayer kits
Page 24 - Plumbing for Centrifugal Pumps for KEE Sprayer Kits
Plumbing for Centrifugal Pumps for KEE Sprayer Kits Page 24 V1.98 21/06/06 Plumbing for Centrifugal Pumps for KEE Sprayer Kits Figure 11: Plumbing for Centrifical Pumps for KEE Sprayer kits
Page 25 - Installing Spray ECU 30S Kits to Existing KEE Controller; INSTALLING SPRAY ECU 30S KITS TO AN EXISTING KEE CONTROLLER; Remove the existing Tractor harness.
Installing Spray ECU 30S Kits to Existing KEE Controller 1.3 INSTALLING SPRAY ECU 30S KITS TO AN EXISTING KEE CONTROLLER Note: Use this install guide if replacing an existing a KEE MK3, KEE MK5 sprayer console or KEESprayrate Interface. 1. Before removing the existing Controller Run the Sprayer and ...
Page 27 - It is important to note that n; SWITCHES ON EXISTING CONTROLLER; Installing Spray ECU 3 and Spray ECU 10SR
1.4 REPLACING EXISTING RAVEN CONTROLLER WITH A SPRAY ECU 10SR OVERVIEW The 10SR Spray ECU have been pinned to allow direct replacement of some of the Raven 4xx,6xx, 4400 and 4600 series controllers.Generally most 4xx, 6xx and 4400 series controllers with inbuilt section switches can bereplaced with ...
Page 28 - Digital Multimeter (DMM) Test Procedure
Installing Spray ECU 3 and Spray ECU 10SR Digital Multimeter (DMM) Test Procedure 1. Testing voltage on section outputs on Raven Console Harness with switches on.With DMM set to 20vdc insert Gnd probe into Gnd Pin (usually Pin 1) and Positive probe into each section pin. Confirm yes or no to voltage...
Page 30 - Connecting the Spray ECU to the Battery; Step 5: Connecting the Spray ECU to the Battery
Connecting the Spray ECU to the Battery Step 5: Connecting the Spray ECU to the Battery 1. DO NOT attach the wires to the battery terminals until the installation of the Tractor Harness, Sprayer Harness and Valve Harness has been completed. 2. Connect the Power/Comms Harness directly to 12 VDC batte...
Page 32 - Getting Started; STARTING THE X15 CONSOLE; ‘STOP’ button
Getting Started Page 32 V1.98 21/06/06 2.1 STARTING THE X15 CONSOLE 1) Switch the ZYNX X15 Console ON 2) Press the ‘S ST TO OP P’’ button when the ‘ZYNX X15 Product Selection Screen’ is displayed. 3) Highlight the S SP PR RA AY Y C CO ON NT TR RO OL LLLE ER R. (If the ‘Sprayer Controller’ software i...
Page 33 - STARTING THE X20 CONSOLE
Getting Started 2.2 STARTING THE X20 CONSOLE 1) Switch the ZYNX X20 Console ON 2) Press the ‘S ST TO OP P’’ button when the ‘ZYNX X20 Product Selection Screen’ is displayed. 3) Highlight the S SP PR RA AY Y C CO ON NT TR RO OL LL LE ER R. (If the ‘Sprayer Controller’ software is being used on its ow...
Page 34 - FIGURE 17: ‘SPRAYER WORKING SCREEN’
Major Topic Heading Getting Started 2 2..3 3 R RE EG GIIS ST TR RA AT TIIO ON N A AN ND D S SP PR RA AY Y R RA AT TE E C CO ON NT TR RO OL L S SO OF FT TW WA AR RE E V VE ER RS SIIO ON N 6) The ‘WORKING SCREEN’ will be displayed, with the ZYNX ‘Sprayer Menu’ on the right-hand side. 7) Press the Z ZY...
Page 35 - OVERVIEW OF FUNCTIONS- WORKING SCREEN
Getting Started 2.4 OVERVIEW OF FUNCTIONS- WORKING SCREEN Page 35 V1.98 21/06/06 Boom Sections (ON/OFF) - Up to 30 sections. Sub total area Ground speed Sub-total of volumeor weight used Automatic Control Activates all data on theright hand side of thescreen. Returns to the Main Menu Screen Manual C...
Page 36 - Overview of Functions- The ‘Working Screen’
Getting Started Overview of Functions- The ‘Working Screen’ B Bo oo om m SSe eccttiio on nss- Displays the number of boom sections selected. A ‘Dual’ boom is shown, showing the front and back lines; the top line representing the front line and the bottom linedisplaying the back line. If ‘Single’ lin...
Page 38 - NAVIGATING AROUND THE OPTIONS WINDOW
Major Topic Heading Navigating Around the Options Window 2.5 NAVIGATING AROUND THE OPTIONS WINDOW Page 38 V1.98 21/06/06 Pages (tab) Enabling Boxes Enabling Boxes Selection Options Buttons Inaccessible Options DONE Button From the ‘Working Screen’ select the ‘OPTIONS’ button, this will advance you t...
Page 39 - Navigating Around the Options Window
SSe elle eccttiin ng g- means selecting an item by ‘touching’ the screen with your finger (or mouse if connected to the ZYNX Console). There are various ways of selecting the different options.1 1- To select a ‘Pr. Sense’ option, you would touch the screen either on the ‘white box’ orwhere ‘Tank 1’ ...
Page 41 - Navigating Around the Screen; Title
Navigating Around the Screen C Ca allccu ulla atto orr IIcco on n- The ‘Calculator Icon’ button, when selected, allows the operator to enter a value for the option for which is next to the ‘Calculator Icon’. The value next to the ‘CalculatorIcon’ displays the current value for that option. Example, ...
Page 42 - CONFIGURATION SETUP; Audio Volume
Major Topic Heading Configuration Setup 3.0 CONFIGURATION SETUP 1) Select OPTIONS from the ‘ZYNX SPRAYER’ MENU on the right hand of the screen.A Configuration window will be displayed, as shown above.Complete the installation of the Sprayer before setting up the ZYNX Sprayer software. The OPTIONS wi...
Page 45 - Setting Up the Software
Page 45 Spray Rate Control 4.0 Setting Up the Software
Page 46 - Sprayer Software Setup -GPS; GPS
Sprayer Software Setup -GPS 4.0 GPS Note: the GPS Page is only displayed when Guidance and OR ‘Variable Rate Control’ (VRC) isselected with ‘Spray Rate Control’, when selected from the ‘ZYNX X20 Product’ screen .Otherwise the ECU page will be the first page. Auto Section Control (ASC) ‘‘A Au utto o ...
Page 47 - Allows for the Coverage in the ZYNX Guidance and Treatment; Software Setup Options -GPS
V VR RC C//LLo og g SSyyn ncch hrro on niizza attiio on n Note:This window will appear if ‘Logging Only’ or ‘VRC and Logging’ are selected in the‘VRC/Logging Mode’ window.1- ‘OFF’- select this option if you want to be able to switch the ‘Treatment’ button ON and OFF in the VRC (Maplink) screen, inde...
Page 48 - Software Setup Options-ECU; OR
Software Setup Options-ECU 5.0 ECU (Electronic Control Unit) ControllerNote: See Section 20 to select the correct controller, if unsure.Select ‘Spray Interface’ if one of the following is written on the spray controller: 1- KEE Sprayrate Interface2- ZYNX 5500 Interface3- ZYNX 2500 Interface OR Selec...
Page 49 - Major Topic Heading; Speed From
Major Topic Heading Setup Options-ECU Speed From Select from one of the 3 options; ‘Wheel Sensor’, ‘Tractor Radar’ or ‘GPS Speed’. Dependingon whether ‘Spray Interface’ or ‘Spray ECU’ was selected in the ‘Controller’ options.‘‘S Sp prra ayy IIn ntte errffa acce e’’ 1- Select ‘Wheel Sensor’ if a grou...
Page 52 - TANKS
Setup Options -Tanks 6.0 TANKS T Ta an nk kss Most sprayers will only have one tank selected. Therefore select ‘Tank 1’ only.Note: If any of the ‘Spray ECU’s’ have the appropriate Chemical Injection Pump hardwareinstalled with a 4 channel MDECU and the ‘CONFIG/Using Injection ECU’ option selected th...
Page 54 - Regulator Valve Settings
Setup Options -Tanks 6.1 Regulator Valve Settings The Regulating Valves and their settings are critical for the correct operation of the sprayer,particularly if ‘Auto Section Control’ (ASC) is to be used. To have good control when usingAutomatic Section Control (ASC), a faster regulator valve may ne...
Page 55 - Figure 33: Settings for Common Regulator Valves
Setup Options- Tanks 4 4- R Ra avve en n- Select ‘Raven’ if the sprayer has a Raven Fast Flow regulator valve fitted. Note: Unless a KEE part number: 495181 ( KEE Pressure Relief) has been fitted to the RavenFast Flow regulator valve. See Section 22 for more information. The Raven Fast Flow, has a t...
Page 56 - Proportional Valve Settings
Setup Options- Tanks 6.2 Proportional Valve Settings Spraying systems that use a proportional valve are controlling a hydraulic valve, which in turndrives a hydraulic motor which drives a pump. Spray regulation is controlled by changing thepump speed. The settings will need to be tuned for the spray...
Page 58 - Setup Options -Sections; SECTIONS
Setup Options -Sections 7.0 SECTIONS L Liin ne ess The ZYNX Sprayer can control either ‘single’ boom lines or ‘dual’ boom lines.If ‘Single’ is selected the ‘Spray Interface’ can operate up to 6 primary boom sections.O Orr 5 primary boom sections with the second line being controlled by the section v...
Page 59 - Setup Options- Sections
Setup Options- Sections SSe ettttiin ng g n nu um mb be err o off sse eccttiio on nss w wh he en n u ussiin ng g a a p prriim ma arryy sse eccttiio on n vva allvve e tto o ssw wiittcch h sse ecco on nd da arryy lliin ne e O ON N If the spray boom has been setup for example with 5 sections on the pri...
Page 60 - Setup Options -Switches; SWITCHES
Setup Options -Switches 8.0 SWITCHES Note: If ‘Enabled’ is selected on any of the 3 options then the equivalent ‘Working Screen’options become disabled, and all three options can only be operated by the ‘External SwitchBox’ (A1268) or other external switches. E Ex xtte errn na all M Ma asstte err SS...
Page 62 - Setup Options- Switches
Setup Options- Switches 8.1 SWITCHES (Spray ECU Only) The ‘Boom Sensing’, ‘Section Switches’ and ‘Switch Mapping’ windows will only appear if‘Spray ECU’ is selected on the CONFIG/Controller page. B Bo oo om m S Se en nssiin ng g Select ‘No Sensing’, if no external section switches are connected to t...
Page 63 - Custom Section Mapping
Setup Options -Switches 8.2 Custom Section Mapping As the current Sprayer switchbox has only 6 switches available, and the ‘Spray ECU‘ can controlup to 30 sections. The ‘Custom Section Mapping’ provides a method of operating severalsections from each switch. The specific requirements will vary betwe...
Page 64 - Setup Options -Sensors; SENSORS; Arrows
Setup Options -Sensors 9.0 SENSORS P Prre essssu urre e Note: Normal operation is with ‘Tank 1’, but the system can control up to 3 separate tanks.The above screen shows the page as shown when ‘Spray Interface’ is selected. See Section 9.1as well if ‘Spray ECU ‘ was selected.If ‘Pr. Sense’ was selec...
Page 65 - Calculator Icon
Setup Options -Sensors 9.0 SENSORS F FL LO OW W Note: Most Flow Sensors have a calibration factor stamped or labeled on the Flow Sensorbody.The factor will be in ‘pulses per volume’, (volume can be Litres, US Gallons etc). Thisfactor may be entered manually into the ‘Flow Sensor Specifications’ wind...
Page 69 - Figure 43: SETUP page showing ‘Pump Options’
Setup Options -Setup 10.1 SETUP (Spray ECU Only) P Pu um mp p O Op pttiio on nss ((SSp prra ay y E EC CU U o on nlly y)) The ‘Enable Pump Control Button’ is displayed when ‘Spray ECU’ is selected, ‘Prop. Valve’(Proportional Valve) and ‘Pr. Sense’ (Pressure Sensor) are selected. E En na ab blle e P P...
Page 70 - WHEEL CALIBRATION; Wheel Factor
Setup Options -Setup 10.2 WHEEL CALIBRATION Wheel Factor The current ‘Wheel Factor’ is displayed on the OPTIONS/SETUP page, in distance per pulse.Select the ‘Calculator Icon’ in the ‘Wheel Factor’ window. The ‘Wheel Factor Entry’ windowwill be displayed. M Ma an nu ua all E En nttrry y Select the ‘C...
Page 72 - Setup Options- Alarms
Setup Options- Alarms 12.0 ALARMS The ZYNX Spraying software has a comprehensive alarm system, with various options for themethod of indicating an alarm condition, as well as the frequency or occurrence of the alarmindicating a problem. As part of the system, there is a set of voice alarms that will...
Page 76 - Setup Options -Simulation
Setup Options -Simulation 14.0 SIMULATION S SIIM MU UL LA AT TIIO ON N The SIM (Simulation) page is used to setup various parameters and operating conditions todemonstrate the Sprayer program, without the need to have a sprayer connected. TheSimulation page is normally only used by sales representat...
Page 78 - Saving the Sprayer Configurations; Select the button ‘NEW FILE NAME’. The screen below will be displayed.; SAVING THE SPRAYER CONFIGURATIONS
Saving the Sprayer Configurations 1. Once the ‘DONE’ button has been selected from OPTIONS window, the above screen will be displayed, ( Save New Configuration As). If this is the first time a sprayer configuration has been saved then there will be no User Configurations listed. 2. Select the button...
Page 81 - Setting Up the Sprayer
Major Topic Heading Page 81 Spray Rate Control 17.0 Setting Up the Sprayer
Page 82 - Setting Up -Pressure Sensor
Setting Up -Pressure Sensor 17.1 PRESSURE SENSOR Note:The ‘Pressure Readout’ display, is only displayed if ‘Pr. Sensor’ is selected inOPTIONS/SPRAYER and an electronic pressure sensor is installed on the sprayer.The number in the top left hand side of the ‘Pressure Readout’ represents which tank (1,...
Page 83 - Manual Entry of Pressure Calibration Factors (Spray ECU only); Setting Up- Calibrating the Pressure Sensor; CALIBRATING THE PRESSURE SENSOR
Note: Before Calibrating the Pressure Sensor make sure you have selected which ‘Type’ ofPressure Sensor is connected to the system, and what ‘Calibration Method’ you are going touse. See Sections 9.0 and 9.1. C Ca alliib brra atte e P Prre essssu urre e S Se en nsso orr Each time the Pressure Sensor...
Page 89 - Setting Up; FILL the TANK; A window will be displayed showing 4 options:
Setting Up 17.7.1 FILL the TANK Select the ‘Tank Icon’ of the tank (1,2 or 3) which needs to be refilled. The ‘Tank Setup’window is displayed.Select the ‘FILL’ (1,2 or 3) button. NOTE: The ‘Master’ must be OFF to select the ‘FILL’ button.If using more than one tank then each tank will have to be ref...
Page 90 - Setting Up- Calibrate the Flow Meter; CALIBRATE THE FLOW METER
Setting Up- Calibrate the Flow Meter 17.8 CALIBRATE THE FLOW METER C Ca alliib brra atte e tth he e FFllo ow w M Me ette err Calibrate the flow meter using one of the following methods: 1. Flow Calibration for Normal Valves, see Section 17.8.1.2. Flow Calibration for Balanced (Hardi) type valves, se...
Page 92 - Enable Lockout; ENABLE LOCKOUT FEATURE
Enable Lockout . Page 92 V1.98 21/06/06 The Enable Lockout feature when activated will not allow access to the ‘ZYNX SprayerOPTIONS menu, therefore settings can not be changed,unless the password is entered. 17.9.1 Disable Lockout • Starting from the ZYNX Sprayer Working screen, refer to Figure 17.•...
Page 93 - Setting Up- Sprayer Switch Box; Figure 62: Sprayer Switchbox
The switch box functions are only available if enabled in the OPTIONS/SWITCHES page,see Section 5.0, if connecting the KEE External Switch Box to the ‘Spray ECU’. TheSwitchbox connects to the 9 pin plug marked ‘SWITCH BOX’. When the External SwitchBox switches are enabled, the equivalent ‘Working Sc...
Page 95 - Start Spraying- Simulate; SIMULATE SPRAYING; When the ZYNX Sprayer is first started it always starts in
Start Spraying- Simulate 18.1 SIMULATE SPRAYING The ZYNX Spray Controller allows the operator to check the plumbing of the system andoperation of spraying without the need to go into the paddock. The operator can check thepressure reliefs are set correctly, the nozzle setup is correct for your spray...
Page 96 - Start Spraying
Start Spraying 18.2 START SPRAYING Switch the ZYNX Console ON.Make sure ‘Sprayer Controller’ is selected on the ‘Product Selection Screen’.Start pump and bring to operating pressure.Check the Preset Rates and Rate Increment are set correctly for the spray job. (If spraying inAUTO mode.)Select a Sub-...
Page 97 - ZYNX GUIDANCE AND SPRAY CONTROLLER
18.3 ZYNX GUIDANCE AND SPRAY CONTROLLER Page 97 V1.98 21/06/06 You can now see the whole guidance screen withthe spray rate controller screen minimised in thearea shown. The miniaturised spray control screen shows youthe number of boom sections in operation, therate currently applied and the current...
Page 98 - ‘ASC Master’ Button
Start Spraying -Using ZYNX Guidance with the Spray Rate Controller . Page 98 V1.98 21/06/06 With Automatic Section Control (ASC) activated, the sprayer will automatically switch theboom sections ON/OFF as required by the coverage map. F or the ASC to work the ‘Auto Section Enabled’ option has to be ...
Page 100 - Testing; SWITCHED POWER
Testing O Ov ve errv viie ew w The Regulator Drive outputs (Reg INC and Reg DEC on schematics) drive a 2-wire motor valve.(Generally referred to as "Servo", "Flow Control Valve" or "Electric Pressure RegulatingValve").To increase Flow the controller applies 12volts to Pin-1 a...
Page 101 - DUMP
Testing . O Ov ve errv viie ew w The dump valve drive outputs (Dump OPEN and Dump CLOSE on schematics) drive a 2-wiremotor valve. (generally referred to as "Dump", "Main Valve" or "Master Valve"). To open thedump valve the controller applies 12volts to Pin-1 and Gnd to Pin-2 ...
Page 102 - WIRE SECTION VALVES
Testing O Ov ve errv viie ew w The Boom Section Drive outputs from the controller simply apply a 12volts signal to Pin-3 ofthe section valve to OPEN. 0volts CLOSES the valve. The 3-wire section valves require constant12volt (Pin-1) and constant Gnd (Pin-2) as well as the 12v Signal to Pin-3. S Se ec...
Page 103 - 0 . 1 S P R A Y E R C O M P O N E N T S - P A R T S L I S T; Item
Major Topic Heading . Page 103 KEE Sprayer Kits Spare Parts List 2 0 . 1 S P R A Y E R C O M P O N E N T S - P A R T S L I S T Item Part Number • Spray ECU 30S Console A2643 • Spray ECU 10SR Console A2644 • Incab Power/COMMS Harness A2634 Sprayer Switchbox A1268 2 Wire Power Splitter Harness A1953 R...
Page 104 - Specifications; 0 . 2 S P E C I F I C A T I O N S; Amps each; Maximum Electric Regulator Valve Motor Current; Hall effect type sensors
Specifications 2 0 . 2 S P E C I F I C A T I O N S 20.2.1 C O N S O L E • Supply Voltage 12.5 - 16 volts Negative earth system. The Spray ECU’s power leads must be connected directly to the tractors battery terminals. No attempt should be made to connect the system to positive earth vehicle. Damagew...
Page 105 - • Maximum contact Current:; P R E S S U R E T R A N S D U C E R
Specifications Polmac (Broadacre) • 3 Wire Flow Sensor• Flow Rate: 20 - 200 l/min • Calibration: approx: 630 pulse/l • Accuracy: +/- 1% when flow is 10-100 l/min+/- 3 % when flow is 100 - 200 l/min • Bore: 25 mm Orion (Broadacre) • 3 Wire Flow Sensor• Flow Rate: 10 - 200 l/min • Calibration: approx:...
Page 106 - Wiring Connection tables
Page 106 Spray Rate Control 21.0 Wiring Connection tables
Page 107 - Selecting the Right Controller; Figure 73: KEE Sprayrate Interface
Selecting the Right Controller 2 21 1..1 1 SSE ELLE EC CT TIIN NG G T TH HE E R RIIG GH HT T “ “C CO ON NT TR RO OLLLLE ER R” ” The next 2 pages will help the operator to select the right ‘Controller’ from the ‘Controller’window on the ‘OPTIONS/ECU page. S Sp prra ay y IIn ntte errffa acce e The ‘Sp...
Page 108 - Spray ECU; The ‘SPRAY ECU’ has several models, they are:
Major Topic Heading Selecting the Right Controller Page 108 V1.98 21/06/06 Spray ECU If the Spray Controller connected to the ZYNX Console looks like the above then select‘Spray ECU’ in the ‘Controller’ window on the OPTIONS/ECU page.The ‘Spray ECU’ is identified by: 1- A yellow ‘ZYNX Logo’ on the t...
Page 109 - WIRING CONNECTION TABLES FOR SPRAY ECU CONTROLLERS
Major Topic Heading Wiring Connection Tables 21.2 WIRING CONNECTION TABLES FOR SPRAY ECU CONTROLLERS Page 109 V1.98 21/06/06 Spray ECU This section will identify which Spray ECU you have and then will show the WiringConnections for each Connector on the Spray ECU.The ‘Spray ECU’ is identified by: 1-...
Page 112 - Wiring Connection Table for Hagie SPRAY ECU- A1999 V1.0
Wiring Connection Table for Hagie SPRAY ECU- A1999 V1.0 Page 112 V1.98 21/06/06 21.3.1 A1999 V1.0 - HAGIE SPRAY ECU (Rev 2 PCB) F Fiig gu urre e 8 80 0:: S Sp prra ay y E EC CU U A A1 19 99 99 9 C Co on nn ne ecctto orr 3 3 F Fiig gu urre e 7 79 9:: SSp prra ay y E EC CU U A A1 19 99 99 9 C Co on nn...
Page 114 - Wiring Connection Table for Raven SPRAY ECU- A2006 V1.2
Wiring Connection Table for Raven SPRAY ECU- A2006 V1.2 Page 114 V1.98 21/06/06 21.3.2 A2006 V1.2 - KEE SPRAY ECU (Rev 2 PCB) FFiig gu urre e 8 82 2:: S Sp prra ay y E EC CU U A A2 20 00 06 6 C Co on nn ne ecctto orr 2 2 F Fiig gu urre e 8 83 3:: S Sp prra ay y E EC CU U A A2 20 00 06 6 C Co on nn n...
Page 115 - Male Pins
Wiring Connection Table for Raven SPRAY ECU- A2006 V1.2 Page 115 V1.98 21/06/06 A2006 V1.2 - KEE SPRAY ECU (Rev 2 PCB) 3 Male Pins F Fiig gu urre e 8 84 4:: SSp prra ay y E EC CU U A A2 20 00 06 6 C Co on nn ne ecctto orr 1 1 F Fiig gu urre e 8 85 5:: SSp prra ay y E EC CU U A A2 20 00 06 6 C Co on ...
Page 117 - Wiring Connection Table for SPRAY ECU- A2036 V1.0
Wiring Connection Table for SPRAY ECU- A2036 V1.0 Page 117 V1.98 21/06/06 21.4.1 A2036 V1.0 - KEE SPRAY ECU (Rev 2 PCB) Serial No. 060001- 060014 37 Male Pins F Fiig gu urre e 8 87 7:: S Sp prra ay y E EC CU U A A2 20 03 36 6 C Co on nn ne ecctto orr 1 1
Page 118 - Wiring Connection Table for SPRAY ECU- A2036; 7 Female Pins
Wiring Connection Table for SPRAY ECU- A2036 Page 118 V1.98 21/06/06 A2036 V1.0 - KEE SPRAY ECU (Rev 2 PCB) Serial No. 060001- 060014 37 Female Pins Reverse gender plugs F Fiig gu urre e 8 88 8:: SSp prra ay y E EC CU U A A2 20 00 06 6 C Co on nn ne ecctto orr 2 2
Page 119 - Note: Spray ECU A2006 Connector 5- Switchbox table of pin-o
Wiring Connection Table for SPRAY ECU- A2036 Page 119 V1.98 21/06/06 Connector 3 and 4- 16 Pin (A2036) Serial No. 060001- 060014 16 Male Pins 16 Male Pins F Fiig gu urre e 8 89 9:: SSp prra ay y E EC CU U A A2 20 00 06 6 C Co on nn ne ecctto orr 3 3 F Fiig gu urre e 9 90 0:: S Sp prra ay y E EC CU U...
Page 120 - Wiring Connection Table for SPRAY ECU- A2036 Rev 1.1
Wiring Connection Table for SPRAY ECU- A2036 Rev 1.1 Page 120 V1.98 21/06/06 21.4.2 A2036 V1.1 - KEE SPRAY ECU (Rev 2 PCB) Serial No. 0600015- 060053 37 Male Pins F Fiig gu urre e 9 91 1:: SSp prra ay y E EC CU U A A2 20 00 06 6 C Co on nn ne ecctto orr 1 1
Page 122 - outs see Figure 77.
Wiring Connection Table for SPRAY ECU- A2036 Rev 1.1 Page 122 V1.98 21/06/06 A2036 V1.1 - KEE SPRAY ECU (Rev 2 PCB) Serial No. 0600015- 060053 16 Male Pins 16 Male Pins F Fiig gu urre e 9 93 3:: S Sp prra ay y E EC CU U A A2 20 00 06 6 C Co on nn ne ecctto orr 3 3 F Fiig gu urre e 9 94 4:: S Sp prra...
Page 124 - Wiring Connection Table for SPRAY ECU 3- A2445
Wiring Connection Table for SPRAY ECU 3- A2445 Page 124 V1.98 21/06/06 21.5.1 A2445 V1.1 - KEE SPRAY ECU3 (Rev 2 PCB) Serial No.050001 to 050011 37 Male Pins F Fiig gu urre e 9 93 3:: SSp prra ay y E EC CU U 3 3 A A2 24 44 45 5 C Co on nn ne ecctto orr 1 1
Page 133 - Wiring Connection Table for SPRAY ECU 10SR- A2644
Wiring Connection Table for SPRAY ECU 10SR- A2644 Page 133 V1.98 21/06/06 21.6.1 A2644 V1.0 - KEE SPRAY ECU 10SR (Rev 3 PCB) Serial: 06000- 060040 37 Male Pins F Fiig gu urre e 1 10 09 9:: S Sp prra ay y E EC CU U 1 10 0S SR R C Co on nn ne ecctto orr 1 1
Page 142 - Wiring Connection Table for SPRAY ECU 30S- A2643
Wiring Connection Table for SPRAY ECU 30S- A2643 Page 142 V1.98 21/06/06 21.7.1 A2643 V1.0 - KEE SPRAY ECU 30S (Rev 3 PCB) 37 Male Pins F Fiig gu urre e 1 12 22 2:: SSp prra ay y E EC CU U 3 30 0S S C Co on nn ne ecctto orr 1 1
Page 145 - Wiring Connection Table for HARDI 5500 SPRAY ECU- A2243
Wiring Connection Table for HARDI 5500 SPRAY ECU- A2243 Page 145 V1.98 21/06/06 21.8 HARDI 5500 SPRAY ECU Part Number: A2243Firmware Version: BMS 207POWER /COMMS Looms:1- (Revision 1.1) A2634 2- (Revision 1.0) A2278 Note: Serial No. A2243 050001 to A2243 050010 and A2243 060001 to A2243 060002, the ...
Page 146 - ‘Connector 1’
Wiring Connection Table for HARDI 5500 SPRAY ECU- A2243 Page 146 V1.98 21/06/06 21.8.1 A2243 V1.1 - HARDI 8 SECTION SPRAY ECU (Rev 3 PCB) ‘Connector 1’ 39 Pins A B C FRONT VIEW F Fiig gu urre e 1 12 27 7:: H HA AR RD DII 5 55 50 00 0 S Sp prra ay y E EC CU U C Co on nn ne ecctto orr 1 1
Page 148 - Wiring Connection Table for KEE Sprayrate Interface- A1237; KEE SPRAYRATE INTERFACE; Tractor Radar
Wiring Connection Table for KEE Sprayrate Interface- A1237 Page 148 V1.98 21/06/06 21.9 KEE SPRAYRATE INTERFACE Part Number: A1237Firmware Version: BMS 41 Z ZY YN NX X S Sp prra ay ye err C Co on nttrro olllle err S So offttw wa arre e 1. OPTIONS/ECU/Controller: Select ‘Spray Interface’ 2. OPTIONS/E...
Page 149 - KEE Spray Interface Wiring Connections
Wiring Connection Table for KEE Sprayrate Interface- A1237 Page 149 V1.98 21/06/06 20.9.1 KEE Spray Interface Wiring Connections F Fiig gu urre e 1 13 31 1:: K KE EE E SSP PR RA AY YR RA AT TE E IIN NT TE ER RF FA AC CE E- C Co on nn ne ecctto orr 2 2 F Fiig gu urre e 1 13 32 2:: K KE EE E S SP PR R...
Page 150 - Wiring Schematics
Page 150 V1.98 21/06/06 Spray Rate Control 22.0 Wiring Schematics
Page 164 - Wiring schematics- Dump Valve Adaptors
Wiring schematics- Dump Valve Adaptors Page 164 V1.98 21/06/06 F Fiig gu urre e 1 14 48 8:: D Du um mp p V Va allv ve e A Ad da ap ptto orrss
Page 165 - Service Bulletins
. Page 165 V1.98 21/06/06 Page 165 V1.98 05/06 Spray Rate Control 23.0 Service Bulletins
Page 166 - Service Bulletin
Service Bulletin Page 166 V1.98 21/06/06 F Fiig gu urre e 1 14 49 9:: P Prre essssu urre e R Re elliie eff V Va allv ve e lla ay yo ou utt