Page 3 - PRINTED DOCUMENTS ARE UNCONTROLLED; TABLE OF CONTENTS
M100EU – OPERATIONS MANUAL TELEDYNE INSTRUMENTS Addendum to M100E Manual - P/N 04515 TABLE OF CONTENTS 05944 Rev B 1 DCN 5063 PRINTED DOCUMENTS ARE UNCONTROLLED TABLE OF CONTENTS 1. PREFACE .................................................................................................................
Page 4 - LIST OF FIGURES
TELEDYNE INSTRUMENTS M100EU – OPERATIONS MANUAL TABLE OF CONTENTS Addendum to M100E Manual - P/N 04515 2 05944 Rev B PRINTED DOCUMENTS ARE UNCONTROLLED DCN 5063 LIST OF FIGURES Figure 3-1: M100EU Internal Layout ...........................................................................................
Page 5 - PREFACE; Additional Test Functions; REFERENCE NUMBERING CONVENTION; USER NOTES
M100EU – OPERATIONS MANUAL TELEDYNE INSTRUMENTS Addendum to M100E Manual - P/N 04515 PREFACE 05944 Rev B 3 DCN 5063 PRINTED DOCUMENTS ARE UNCONTROLLED 1. PREFACE NOTE The information contained in this addendum is pertinent to M100EU analyzers running software revision F.0. Some or all of the informa...
Page 7 - SPECIFICATIONS, APPROVALS AND WARRANTY; WARRANTY; Model 100EU Basic Unit Specifications
M100EU – OPERATIONS MANUAL TELEDYNE INSTRUMENTS Addendum to M100E Manual - P/N 04515 SPECIFICATIONS, APPROVALS AND WARRANTY 05944 Rev B 5 DCN 5063 PRINTED DOCUMENTS ARE UNCONTROLLED 2. SPECIFICATIONS, APPROVALS AND WARRANTY 2.1 SPECIFICATIONS Table 2-1: Model 100EU Basic Unit Specifications Min/Max ...
Page 8 - EPA EQUIVALENCY DESIGNATION
TELEDYNE INSTRUMENTS M100EU – OPERATIONS MANUAL SPECIFICATIONS, APPROVALS AND WARRANTY Addendum to M100E Manual - P/N 04515 6 05944 Rev B PRINTED DOCUMENTS ARE UNCONTROLLED DCN 5063 2.2 EPA EQUIVALENCY DESIGNATION At this time the M100EU has not been certified by the EPA as an equivalent method at t...
Page 9 - GETTING STARTED; INTERNAL LAYOUTS; M100EU Internal Layout
M100EU – OPERATIONS MANUAL TELEDYNE INSTRUMENTS Addendum to M100E Manual - P/N 04515 GETTING STARTED 05944 Rev B 7 DCN 5063 PRINTED DOCUMENTS ARE UNCONTROLLED 3. GETTING STARTED 3.1 UNPACKING THE M100EU Unpack the M100EU as per the directions in Section 3.1 of the M100E Manual - P/N 04515, with the ...
Page 10 - FUNCTIONAL CHECK OF THE M100EU; Test Functions Defined; DISPLAY
TELEDYNE INSTRUMENTS M100EU – OPERATIONS MANUAL GETTING STARTED Addendum to M100E Manual - P/N 04515 8 05944 Rev B PRINTED DOCUMENTS ARE UNCONTROLLED DCN 5063 3.3 FUNCTIONAL CHECK OF THE M100EU To perform an initial functional check of the M100EU follow the steps contained in Section 3.2.4 of the M1...
Page 11 - To view the TEST Functions press the following Key sequence:; SAMPLE; Refer to; Toggle
M100EU – OPERATIONS MANUAL TELEDYNE INSTRUMENTS Addendum to M100E Manual - P/N 04515 GETTING STARTED 05944 Rev B 9 DCN 5063 PRINTED DOCUMENTS ARE UNCONTROLLED Table 3-1: Test Functions Defined DISPLAY PARAMETER UNITS DESCRIPTION OFFSET SO 2 measurement Offset - The overall offset of the instrument a...
Page 13 - FREQENTLY ASKED QUESTIONS & GLOSSARY
M100EU – OPERATIONS MANUAL TELEDYNE INSTRUMENTS Addendum to M100E Manual - P/N 04515 FREQENTLY ASKED QUESTIONS & GLOSSARY 05944 Rev B 11 DCN 5063 PRINTED DOCUMENTS ARE UNCONTROLLED 4. FREQENTLY ASKED QUESTIONS & GLOSSARY Please refer to Section 4 of the M100E manual, PN 04515 for information...
Page 14 - FREQUENTLY ASKED QUESTIONS & GLOSSARY
TELEDYNE INSTRUMENTS M100EU – OPERATIONS MANUAL FREQUENTLY ASKED QUESTIONS & GLOSSARY Addendum to M100E Manual - P/N 04515 12 05944 Rev B PRINTED DOCUMENTS ARE UNCONTROLLED DCN 5063 USER NOTES:
Page 15 - OPTIONAL HARDWARE AND SOFTWARE
M100EU – OPERATIONS MANUAL TELEDYNE INSTRUMENTS Addendum to M100E Manual - P/N 04515 OPTIONAL HARDWARE AND SOFTWARE 05944 Rev B 13 DCN 5063 PRINTED DOCUMENTS ARE UNCONTROLLED 5. OPTIONAL HARDWARE AND SOFTWARE Please refer to Section 5 of the M100E manual, PN 04515 for information.
Page 17 - M100EU OPERATING INSTRUCTIONS; NOTE; ADDITIONAL TEST PARAMETERS
M100EU – OPERATIONS MANUAL TELEDYNE INSTRUMENTS Addendum to M100E Manual - P/N 04515 M100EU OPERATING INSTRUCTIONS 05944 Rev B 15 DCN 5063 PRINTED DOCUMENTS ARE UNCONTROLLED 6. M100EU OPERATING INSTRUCTIONS NOTE For the most part the operation instruction for the M100EU are the same as those describ...
Page 18 - Accessing the STBL Menu
TELEDYNE INSTRUMENTS M100EU – OPERATIONS MANUAL M100EU OPERATING INSTRUCTIONS Addendum to M100E Manual - P/N 04515 SETUP X.X PRIMARY SETUP MENU CFG DAS RNGE PASS CLK MORE EXIT SETUP X.X SECONDARY SETUP MENU COMM VARS DIAG STBL SAMPLE RANGE = 500.000 PPB SO2 =XXX.X < TST TST > CAL SETUP EXIT re...
Page 19 - CALIBRATION PROCEDURES; one hour; for the instrument to
M100EU – OPERATIONS MANUAL TELEDYNE INSTRUMENTS Addendum to M100E Manual - P/N 04145 CALIBRATION PROCEDURES 7. CALIBRATION PROCEDURES Calibration of the M100EU should be performed according to the procedures described in Chapters 7 & 8 of the M100E Manual - P/N 04145. However, delivering span an...
Page 21 - EPA PROTOCOL CALIBRATION
M100EU – OPERATIONS MANUAL TELEDYNE INSTRUMENTS Addendum to M100E Manual - P/N 04145 EPA PROTOCOL CALIBRATION 8. EPA PROTOCOL CALIBRATION The M100EU is designated as an equivalent method for measuring SO2 under certification EQSA-0495-100. Calibration of the M100EU is done so in a manner that is con...
Page 23 - INSTRUMENT MAINTENANCE
M100EU – OPERATIONS MANUAL TELEDYNE INSTRUMENTS Addendum to M100E Manual - P/N 04145 INSTRUMENT MAINTENANCE 9. INSTRUMENT MAINTENANCE Instrument maintenance is almost identical to that in the M100E. The M100EU uses a 1 micron sample filter, instead of the 5 micron sample filter used in the M100E. Re...
Page 25 - THEORY OF OPERATION; ELECTRONIC OPERATION
M100EU – OPERATIONS MANUAL TELEDYNE INSTRUMENTS Addendum to M100E Manual - P/N 04145 THEORY OF OPERATION 10. THEORY OF OPERATION The M100EU is a modified M100E. The primary differences are the way in which the PMT and UV reference signals are acquired and processed. The M100EU has no shutter but rat...
Page 26 - PMT HOUSING; Figure 10-2: M100EU Sensor Module Assembly; Figure 10-3 shows an exploded view of the sample chamber assembly; Sample Chamber
TELEDYNE INSTRUMENTS M100EU – OPERATIONS MANUAL THEORY OF OPERATION Addendum to M100E Manual - P/N 04515 PMT HOUSING Reaction Cell Sample Gas Outlet Sample Gas Inlet PMT PREAMP PCA Lamp Shutter Housing UV LAMP Reference Detector SAMPLE CHAMBER PMT Cooling System Figure 10-2: M100EU Sensor Module Ass...
Page 27 - Figure 10-3: M100EU Sample Chamber Exploded View
M100EU – OPERATIONS MANUAL TELEDYNE INSTRUMENTS Addendum to M100E Manual - P/N 04145 THEORY OF OPERATION UV Source Lamp Shutter Housing UV Source Lens & Housing PMT Lens & Housing Sample Chamber Heater Safety Shut-Off Sample Chamber Temperature Sensor & Heater 2 Reference Detector Light ...
Page 29 - TROUBLESHOOTING & REPAIR; FAULT DIAGNOSIS WITH WARNING MESSAGES
M100EU – OPERATIONS MANUAL TELEDYNE INSTRUMENTS Addendum to M100E Manual - P/N 04145 TROUBLESHOOTING & REPAIR 11. TROUBLESHOOTING & REPAIR This section includes various troubleshooting and repair information that is either in addition to that included in Chapter 11 of the M100E Manual (P/N 0...
Page 30 - TEST
TELEDYNE INSTRUMENTS M100EU – OPERATIONS MANUAL TROUBLESHOOTING & REPAIR Addendum to M100E Manual - P/N 04515 Table 11-1: Test Functions - Possible Causes for Out-Of-Range Values TEST FUNCTION NOMINAL VALUE(S) POSSIBLE CAUSE(S) NORM PMT - - Noisy Norm PMT value (assuming unchanging SO 2 concentr...
Page 31 - FAULT DIAGNOSIS WITH SYNC DEMOD PCA LEDS; Relay PCA Status LED Failure Indications; Indicator Function; OTHER PERFORMANCE PROBLEMS; LAMP AGING
M100EU – OPERATIONS MANUAL TELEDYNE INSTRUMENTS Addendum to M100E Manual - P/N 04145 TROUBLESHOOTING & REPAIR 11.1.3 FAULT DIAGNOSIS WITH SYNC DEMOD PCA LEDS There are four green Light Emitting Diodes (LEDs) on the bottom left side of the Sync Demodulator PCA. They indicate various statuses and ...
Page 32 - Adjusting the UV Lamp; Peaking the Lamp; ALWAYS WEAR UV-PROTECTIVE, SAFETY GLASSES WHEN WORKING WITH THE UV; Always grasp the main body of the lamp.
TELEDYNE INSTRUMENTS M100EU – OPERATIONS MANUAL TROUBLESHOOTING & REPAIR Addendum to M100E Manual - P/N 04515 The UV output level of the lamp is not even across the entire length of the lamp. Some portions of the lamp shine slightly more brightly than others. At the factory the position of the U...
Page 34 - Replacing the UV Lamp
TELEDYNE INSTRUMENTS M100EU – OPERATIONS MANUAL TROUBLESHOOTING & REPAIR Addendum to M100E Manual - P/N 04515 11.3.1.2 Replacing the UV Lamp 1. Turn off the analyzer. 2. Disconnect the UV lamp from its power supply. You can find the power supply connector by following the two, white UV Lamp po...
Page 35 - analyzer’s SO; Remove 4 screws from the UV filter retainer.; Figure 11-2: Disassembling the Shutter Assembly
M100EU – OPERATIONS MANUAL TELEDYNE INSTRUMENTS Addendum to M100E Manual - P/N 04145 TROUBLESHOOTING & REPAIR 11.3.2 REPLACING THE UV FILTER/LENS Note: Be careful not to leave thumbprints on the interior of the sample chamber. The various oils that make up fingerprints fluoresce brightly under U...
Page 36 - PMT
TELEDYNE INSTRUMENTS M100EU – OPERATIONS MANUAL TROUBLESHOOTING & REPAIR Addendum to M100E Manual - P/N 04515 11.3.3 REPLACING THE PMT, HVPS OR TEC The PMT should last for the lifetime of the analyzer. However, in some cases, the high voltage power supply (HVPS) or the thermo-electric cooler (TE...
Page 38 - FACTORY CAL
TELEDYNE INSTRUMENTS M100EU – OPERATIONS MANUAL TROUBLESHOOTING & REPAIR Addendum to M100E Manual - P/N 04515 11.3.4 M100EU PMT HARDWARE CALIBRATION ( FACTORY CAL ) THIS PROCEDURE SUPERSEDES THE ONE CONTAINED IN SECTION 11.6.3 OF THE M100E MANUAL - P/N 04145. The sensor module hardware calibrati...
Page 39 - TECHNICAL ASSISTANCE; Teledyne Instruments
M100EU – OPERATIONS MANUAL TELEDYNE INSTRUMENTS Addendum to M100E Manual - P/N 04145 TROUBLESHOOTING & REPAIR 05944 Rev B 37 DCN 5063 PRINTED DOCUMENTS ARE UNCONTROLLED 11.4 TECHNICAL ASSISTANCE If this addendum and its trouble-shooting / repair sections do not solve your problems, technical ass...
Page 41 - TELEDYNE INSTRUMENTS; APPENDIX A - Version Specific Software Documentation; APPENDIX A-1: MODEL 100EU SOFTWARE MENU TREES
TELEDYNE INSTRUMENTS Model 100EU Instruction Manual APPENDIX A - Version Specific Software Documentation 05928 Rev F.0B Pg: A-1 DCN 5063 PRINTED DOCUMENTS ARE UNCONTROLLED APPENDIX A - Version Specific Software Documentation APPENDIX A-1: MODEL 100EU SOFTWARE MENU TREES APPENDIX A-2: MODEL 100EU SET...
Page 43 - Model 100E Instruction Manual; LO W; Figure A-1: Basic Sample Display Menu
TELEDYNE INSTRUMENTS APPENDIX A-1: M100E Software Menu Trees, Revision F.0B Model 100E Instruction Manual 05928 Rev F.0B PG: A-3 DCN 5063 PRINTED DOCUMENTS ARE UNCONTROLLED Z ERO SPAN CO N C SAMPLE <T ST T ST > RAN GE STABIL STABIL2 PRES SAMP F L PMT N OR M P MT UV LAMP UV STB LAMP RATI O STR....
Page 44 - STABI L2
TELEDYNE INSTRUMENTS APPENDIX A-1: M100EU Software Menu Trees, Revision F.0B Model 100EU Instruction Manual Pg: A-4 05928 Rev F.0B PRINTED DOCUMENTS ARE UNCONTROLLED DCN 5063 LOW HIGH ZE RO SPAN CON C SAMPLE <TST TST > SE T UP COMM DIAG VARS (Seco nd ar y Se tup Me nu ) CFG DAS RAN G PASS CLK ...
Page 61 - Name
TELEDYNE INSTRUMENTS Model 100EU Instruction Manual APPENDIX A - Version Specific Software Documentation 05928 Rev F.0B A-21 DCN 5063 PRINTED DOCUMENTS ARE UNCONTROLLED APPENDIX A-3: Warnings and Test Functions, Revision F.0B Table A-2: M100EU Warning Messages, Revision F.0B Name 1 Message Text Desc...
Page 64 - Signal Name; AUX board digital outputs, default I
TELEDYNE INSTRUMENTS Model 100EU Instruction Manual APPENDIX A - Version Specific Software Documentation A-24 05928 Rev F.0B PRINTED DOCUMENTS ARE UNCONTROLLED DCN 5063 APPENDIX A-4: M100Eu Signal I/O Definitions, Revision F.0B Table A-4: M100EU Signal I/O Definitions, Revision F.0B Signal Name Bit ...
Page 65 - Front panel I
TELEDYNE INSTRUMENTS Model 100EU Instruction Manual APPENDIX A - Version Specific Software Documentation 05928 Rev F.0B A-25 DCN 5063 PRINTED DOCUMENTS ARE UNCONTROLLED Control outputs, U21, J1008, pins 9 – 12 = bits 0 – 3, default I/O address 325 hex 0–3 Spare Alarm outputs, U21, J1009, pins 1 – 12...
Page 66 - C address 44 hex
TELEDYNE INSTRUMENTS Model 100EU Instruction Manual APPENDIX A - Version Specific Software Documentation A-26 05928 Rev F.0B PRINTED DOCUMENTS ARE UNCONTROLLED DCN 5063 MAINT_MODE 5 (input) 0 = maintenance mode 1 = normal mode LANG2_SELECT 6 (input) 0 = select second language 1 = select first langua...
Page 67 - Rear board primary MUX analog inputs
TELEDYNE INSTRUMENTS Model 100EU Instruction Manual APPENDIX A - Version Specific Software Documentation 05928 Rev F.0B A-27 DCN 5063 PRINTED DOCUMENTS ARE UNCONTROLLED AGND_DARK 3 7 AGND reading during dark cycles AGND_LIGHT 3 8 AGND reading during light cycles VREF_DARK 3 9 VREF4096 reading during...
Page 68 - C address 18 hex
TELEDYNE INSTRUMENTS Model 100EU Instruction Manual APPENDIX A - Version Specific Software Documentation A-28 05928 Rev F.0B PRINTED DOCUMENTS ARE UNCONTROLLED DCN 5063 TEST_OUTPUT, DATA_OUT_4 3 Test measurement output, Data output #4 I 2 C analog output (AD5321), default I 2 C address 18 hex LAMP_P...
Page 69 - MODBUS
TELEDYNE INSTRUMENTS Model 100EU Instruction Manual APPENDIX A - Version Specific Software Documentation 05928 Rev F.0B A-29 DCN 5063 PRINTED DOCUMENTS ARE UNCONTROLLED M100E MODBUS Register Map MODBUS Register Address (dec., 0-based) Description Units MODBUS Floating Point Input Registers (32-bit I...
Page 70 - MODBUS Floating Point Holding Registers
TELEDYNE INSTRUMENTS Model 100EU Instruction Manual APPENDIX A - Version Specific Software Documentation A-30 05928 Rev F.0B PRINTED DOCUMENTS ARE UNCONTROLLED DCN 5063 102 10 O 2 concentration during zero/span calibration, just before computing new slope and offset % 104 10 O 2 slope — 106 10 O 2 o...
Page 71 - MODBUS Coil Registers
TELEDYNE INSTRUMENTS Model 100EU Instruction Manual APPENDIX A - Version Specific Software Documentation 05928 Rev F.0B A-31 DCN 5063 PRINTED DOCUMENTS ARE UNCONTROLLED 100 10 In O 2 calibration mode 101 10 O 2 cell temperature warning 200 11 In CO 2 calibration mode MODBUS Coil Registers (single-bi...
Page 75 - COMMAND A
TELEDYNE INSTRUMENTS Model 100EU Instruction Manual APPENDIX A - Version Specific Software Documentation 05928 Rev F.0B A-35 DCN 5063 PRINTED DOCUMENTS ARE UNCONTROLLED APPENDIX A-6: Terminal Command Designators, Revision F.0B Table A-7: Terminal Command Designators, Revision F.0B COMMAND A DDITIONA...
Page 76 - optional designators. The following key assignments also apply.; TERMINAL KEY ASSIGNMENTS
TELEDYNE INSTRUMENTS Model 100EU Instruction Manual APPENDIX A - Version Specific Software Documentation A-36 05928 Rev F.0B PRINTED DOCUMENTS ARE UNCONTROLLED DCN 5063 The command syntax follows the command type, separated by a space character. Strings in [brackets] are optional designators. The fo...
Page 77 - MODEL M100EU INSTRUCTION MANUAL; Appendix B - Spare Parts Lists; APPENDIX B - SPARE PARTS LISTS
MODEL M100EU INSTRUCTION MANUAL Appendix B - Spare Parts Lists APPENDIX B - SPARE PARTS LISTS • 053600100 – M100EU Spare Parts List • 059460000 – M100EU Recommended Spares Stocking Levels 05929 Rev A B-1
Page 79 - M100EU Spare Parts List; Part Number
M100EU Spare Parts List Part Number Description 000940100 ORIFICE, 3 MIL, IZS 000940800 ORIFICE, 012 MIL, RXCELL002690000 LENS, UV002700000 LENS, PMT002720000 FILTER, PMT OPTICAL, 330 NM003290000 ASSY, THERMISTOR005960000 AKIT, EXPEND, 6LBS ACT CHARCOAL 009690200 AKIT, TFE FLTR (FL19) ELEM, 47MM, (1...
Page 81 - Teledyne Advanced Pollution Instrumentation; UNITS; Cooler Fan; RECOMMENDED SPARE PARTS STOCKING LEVELS
Teledyne Advanced Pollution Instrumentation UNITS PART NO DESCRIPTION 1 2-5 6-10 11-20 21-30 000940800 Orifice, 12 Mil 1 2 4 4 002720000 Filter, 330 NM 1 2 3 013140000 Cooler Fan 1 1 2 4 4 013400000 PMT, SO2 1 1 014080100 Assy, HVPS, NOX/SOX 1 014610000 Kit, Replacement Cooler 1 040010000 Assy, Fan,...
Page 82 - THIS PAGE IS INTENTIONALLY LEFT BLANK
Page 83 - Appendix C – Warranty Repair Questionnaire; PARAMETERS BELOW WILL BE AVAILABLE IN YOUR INSTRUMENT)
Model 100EU Instruction Manual Addendum Appendix C – Warranty Repair Questionnaire 05930 Rev A C-1 Appendix C – Warranty Repair Questionnaire CUSTOMER: _________________________________ PHONE: __________________________________________________ CONTACT NAME: ____________________________ FAX NO. _____...
Page 84 - SAMPLE FLOW; CC; SAMPLE PRESS; RESPOND FASTER TO THE PROBLEM THAT YOU ARE ENCOUNTERING.
Model 100EU Instruction Manual Addendum Appendix C – Warranty Repair Questionnaire C-2 05930 Rev. A 3. WHAT IS THE SAMPLE FLOW & SAMPLE PRESSURE W/SAMPLE INLET ON REAR OF MACHINE CAPPED? SAMPLE FLOW - CC SAMPLE PRESS - IN-HG-A 4. WHAT ARE THE FAILURE SYMPTOMS? ___________________________________...
Page 85 - Appendix D – Schematic List; Table D-1: List of Included Electronic Schematics; Other schematics can be found in the M100E Operators Manual (04145).
M100EU Manual Addendum Appendix D – Schematic List Appendix D – Schematic List Table D-1: List of Included Electronic Schematics DOCUMENT # DOCUMENT TITLE 0506402 M100EU UV Ref PCA 05435 M100EU Internal PMT Preamp PCA 05466 M100EU Sync/Demod PCA 0591602 M100EU Bursting UV Lamp Driver Other schematic...