Page 2 - Contents
Related Manuals 2 312375J Contents Related Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Component Identification . . . . . . ...
Page 3 - Models
Models 312375J 3 Models Check your displacement pump’s identification plate (ID) for the 6-digit part number of your displacement pump. Use the following matrix to define the construction of your displacement pump, based on the six digits. For example, displacement pump Part No. L250CM represents th...
Page 4 - Warnings; WARNING
Warnings 4 312375J Warnings The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama-tion point symbol aler ts you to a general warning and the hazard symbol refers to procedure-specific risk. Refer back to these warnings. Additional, product-s...
Page 6 - Component Identification
Component Identification 6 312375J Component Identification Key: A Displacement Rod B Wet Cup C Throat Packing Cartridge D Outlet Housing E Fluid Outlet F Pump Bleed Valve G Pump Cylinder H Intake Valve Housing J Intake Cylinder K Priming Piston Assembly L Hex Head Bolt (500cc displacement pumps onl...
Page 7 - Repair; Troubleshooting; Required Tools
Repair 312375J 7 Repair Troubleshooting See Check-Mate Pump Packages manual 312376. Required Tools • Torque wrench • Bench vise, with soft jaws • Rubber mallet • Hammer • 400 mm (15.8 in.) adjustable wrench • O-ring pick • Flat head screwdriver • 13 mm (1/2 in.) dia. brass rod • Set of socket wrench...
Page 8 - Disassembly
Repair 8 312375J 12. Torque cartridge (3) to specified torque listed in the following table. 13. Slide packing nut/wet cup (9) over displacement rod (1) and torque to specified torque listed in the follow-ing table. 14. Fill wet cup (9) 1/3 full of TSL or compatible solvent. Disassembly When disasse...
Page 12 - Reassembly
Repair 12 312375J 27. To disassemble intake check valve assembly, place intake valve body (32) in a vise and unscrew pack-ing nut (33). Remove seal (38) from nut, and intake valve packings (S) from valve body. Inspect mating surfaces of intake valve body (32) and seat (20) for damage or wear. 28. Un...
Page 18 - Parts; 0cc Displacement Pumps
Parts 18 312375J Parts 60cc Displacement Pumps KEY: Torque to 85-95 ft-lb (115-128 N•m) Torque to 28-44 ft-lb (38-59 N•m) Torque to 213-287 ft-lb (288-387 N•m) Torque to 43-47 ft-lb (58-63 N•m) Torque to 34-38 ft-lb (45-51 N•m) Torque to 26-30 ft-lb (35-41 N•m) Torque to 90-130 ft-lb (122-173 N•m) T...
Page 19 - 00cc Displacement Pumps
Parts 312375J 19 100cc Displacement Pumps KEY: Torque to 85-95 ft-lb (115-128 N•m) Torque to 28-44 ft-lb (38-59 N•m) Torque to 213-287 ft-lb (288-387 N•m) Torque to 43-47 ft-lb (58-63 N•m) Torque to 34-38 ft-lb (45-51 N•m) Torque to 26-30 ft-lb (35-41 N•m) Torque to 90-130 ft-lb (122-173 N•m) Torque...
Page 23 - Throat Packings
Parts 312375J 23 60cc and 100cc Packing Kits Throat Packings Severe Duty MaxLife PTFE Alternative Intake Valve Packings Severe Duty and MaxLife CS Models only. SS Models only. CM Models only. SM Models only. PTFE Alternative Piston Packings PTFE Alternative Ref. Description Qty. 5 GLAND, ...
Page 25 - 00cc Displacement Pumps
Parts 312375J 25 200cc Displacement Pumps Model L200CS only. Model L200CM only. Model L200SS only. Model L200SM only. ‡ See L200cc Kits table, page 26. Replacement Danger and Warning labels, tags, and cards are available at no cost. Ref. Part Description Qty. 1 255571 KIT, rod, displace...
Page 29 - 50cc Displacement Pumps
Parts 312375J 29 250cc Displacement Pumps Model L250CS only. Model L250CM only. Model L250SS only. Model L250SM only. ‡ See L250cc Kits table, page 30. Replacement Danger and Warning labels, tags, and cards are available at no cost. Ref. Part Description Qty. 1 255573 KIT, rod, displace...
Page 34 - 00cc Displacement Pumps
Parts 34 312375J 500cc Displacement Pumps KEY: Torque to 327-363 ft-lb (441-490 N•m) Torque to 95-115 ft-lb (128-155 N•m) Torque to 90-100 ft-lb (122-135 N•m) Torque to 71-78 ft-lb (96-106 N•m) Torque to 149-261 ft-lb (203-355 N•m) Torque to 160-220 ft-lb (217-299 N•m) Torque to 104-136 ft-lb (141-1...
Page 39 - Dimensions; Displacement Pump Dimensions
Dimensions 312375J 39 Dimensions Displacement Pump Dimensions L200SM and L250SM Models L500CM Model L060CM and L100CM Models A A A C C C ti10392a ti10720a ti10396a Displacement Pump A (Height) in. (mm) C (Outlet Size) in. npt Weight lbs (kg) 60cc 27.2 (691.0) 3/4 npt(m) 34 (15.5) 100cc 28.62 (727.0)...
Page 40 - Outlet Housing Mounting Hole Layout; L500cc Displacement Pumps
Outlet Housing Mounting Hole Layout 40 312375J Outlet Housing Mounting Hole Layout L060cc and L100cc Displacement Pumps L500cc Displacement Pumps L200cc and L250cc Displacement Pumps 5.91 in. (150 mm) 8.0 in. (203 mm) 8.0 in. (203 mm) ti10598a ti10599a ti10600a
Page 42 - Technical Data
Technical Data 42 312375J Technical Data All displacement pump models have the same maximum operating temperature. Displacement Pump Maximum Fluid Working Pressure Displacement per Cycle 60cc 6100 psi (42 MPa, 421 bar) 60cc 100cc 6300 psi (44.1 MPa, 441 bar) 100cc 200cc 6200 psi (43.4 MPa, 434 bar) ...
Page 44 - Graco Standard Warranty
All written and visual data contained in this document reflects the latest product information available at the time of publication. Graco reserves the right to make changes at any time without notice. For patent information, see www.graco.com/patents. Original instructions. This manual contains Eng...