Page 2 - MINUTES; Pump Specifications; and aluminum head
2 English Air Compressor A. Pump Air Intake FilterB. Auto(-)/Off(O) SwitchC. Air Tank Pressure GaugeD. Air OutletE. Safety ValveF. Air Tank Drain ValveG. Pump Oil Fill PlugH. Pump Oil Drain PlugI. Check Valve Specifications MODEL DXCM602 WEIGHT Approximate 200 lbs (91 kg) HEIGHT 65" WIDTH 22.5&#...
Page 3 - English
3 English Fig. 2 Fig. 1 Hot Surfaces COMPRESSOR CYLINDER & HEAD PUMP CRANKCASE OUTLET TUBE Fig. 3 U = FullV = AddW = Oil drain plugX = Oil level sight glassY = Oil fill plug W X Y U V OPEN CLOSE OFF AUTO (ON)
Page 4 - The definitions below describe the level of severity; Important Safety Instructions
4 English Definitions: Safety Guidelines The definitions below describe the level of severity for each signal word. Please read the manual and pay atten- tion to these symbols. DANGER: Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury . WARNING...
Page 5 - SAVE THESE INSTRUCTIONS; DANGER: RISK OF EXPLOSION OR FIRE; WHAT CAN HAPPEN
5 English • Unattended operation of this product could result in per- sonal injury or property dam- age. To reduce the risk of fire, do not allow the com- pressor to operator unat- tended • Always remain in attendance with the product when it is operating. • Always turn off and unplug unit when not ...
Page 6 - DANGER: RISK OF BURSTING
6 English DANGER: RISK OF BURSTING Air Tank: On February 26, 2002, the U.S. Consumer Product Safety Commission published Release # 02-108 concerning air compres- sor tank safety: Air compressor receiver tanks do not have an infinite life. Tank life is dependent upon several factors, some of which in...
Page 7 - DANGER: RISK OF INJURY OR PROP ER TY DAMAGE WHEN; WARNING: RISK FROM FLYING OBJECTS
7 English DANGER: RISK OF INJURY OR PROP ER TY DAMAGE WHEN TRANSPORTING OR STORING WHAT CAN HAPPEN HOW TO PREVENT IT • Oil can leak or spill and could result in fire or breathing hazard; serious injury or death can result. Oil leaks will damage carpet, paint or other surfaces in vehicles or trailers...
Page 8 - WARNING: RISK OF HOT SURFACES
8 English WARNING: RISK OF HOT SURFACES WHAT CAN HAPPEN HOW TO PREVENT IT • Touching exposed metal such as the compressor head or outlet tubes, can result in serious burns. • Never touch any exposed metal parts on compressor during or immediately after operation. Compressor will remain hot for sever...
Page 9 - WARNING: RISK FROM MOVING PARTS; WARNING: RISK OF UNSAFE OPERATION
9 English WARNING: RISK FROM MOVING PARTS WHAT CAN HAPPEN HOW TO PREVENT IT • Moving parts such as the pulley, flywheel, and belt can cause serious injury if they come into contact with you or your clothing. • Never operate the compressor with guards or covers which are damaged or removed. • Keep yo...
Page 10 - RISK OF INJURY FROM LIFTING; SAVE THESE INSTRUCTIONS FOR FUTURE; READ THIS INSTRUCTION MANUAL AND SAFETY RULES; FEATURES
10 English WARNING: RISK OF INJURY FROM LIFTING WHAT CAN HAPPEN HOW TO PREVENT IT • Serious injury can result from attempting to lift too heavy an object. • The compressor is too heavy to be lifted by one person. Obtain assistance from others before lifting. CAUTION: RISK FROM NOISE WHAT CAN HAPPEN ...
Page 11 - Maintenance; INSTALLATION; Assembly
11 English AIR INTAKE FILTER The filter (A) is designed to clean air entering the A pump. To ensure the pump continually receives a clean, cool, and dry air supply, the filter must always be clean and the filter intake must be free from obstructions. AIR TANK DRAIN VALVE The drain valve (F) is locat...
Page 12 - Risk of unsafe operation. Firmly grasp hose in hand; Lubrication and Oil; Compatibility
12 English INSTALLING HOSES WARNING: Risk of unsafe operation. Firmly grasp hose in hand when installing or disconnecting to prevent hose whip. 1. Ensure regulated pressure gauge reads 0 PSI (0 kPa). 2. Apply sealant tape to hose threads. 3. Assemble hose to air outlet (D). IMPORTANT: Do not assembl...
Page 13 - ANCHORING OF THE AIR COMPRESSOR; Electrical Wiring
13 English ANCHORING OF THE AIR COMPRESSOR WARNING: Risk of bursting. Excessive vibration can weaken the air tank and cause an explosion. The compressor must be properly mounted. The air compressor MUST be bolted to a level, solid concrete surface. Use 3/8" lag screws, vibration pads and concret...
Page 14 - IMPROPER GROUNDING; Voltage and Circuit Protection
14 English Grounding Instructions WARNING: Risk of electrical shock. In the event of a short circuit, grounding reduces the risk of shock by providing an escape wire for the electric current. This air compressor must be properly grounded. This product must be connected to a grounded, metallic, perma...
Page 15 - TYPICAL COMPRESSED AIR DISTRIBUTION SYSTEM
15 English TYPICAL COMPRESSED AIR DISTRIBUTION SYSTEM S Part Description A Drain Legs B Drain Valves C Lubricator D Air Tool E Regulator F Filter / Moisture Trap G Air Usage Lines H Dirt Legs I Air Discharge Valve J Feeder Lines Slope with Air Flow K Main Distribution Air Lines - Slope pipe in direc...
Page 16 - Before Starting; before
16 English How to Use The Unit (Fig 2) How to Stop: Set the Auto/Off switch to “OFF (O)”. Before Starting WARNING: Do not operate this unit until you read this instruction manual for safety, operation and maintenance instructions. For proper operation of your air compressor, it is recommended that a...
Page 17 - Maintenance Chart; Procedure; How to Start
17 English Shut-down (Fig. 2) 1. Move Auto/Off switch to the OFF (O) position. NOTE: If finished using compressor, follow Steps 2 - 5. 2. Drain the air tank, see Draining Air Tank under Maintenance . Ensure air tank pressure gauge reads 0 PSI (0 kPa). WARNING: Risk of unsafe operation. Firmly grasp ...
Page 18 - Checking Safety Valve
18 English Procedure Daily W eekly Monthly 1 year or 100 Hours See tank war ning label Check drive belt tension X Check pulley/flywheel alignment X Check for unusual noise/vibration X Check for air leaks X* Clean compressor exterior X Remove tank from service X++ * To check for air leaks apply a sol...
Page 19 - Checking
19 English 3. Unsnap the air filter cover to S T remove (S). 4. Check the filter element (T). If it is dirty, blow compressed air through the filter element for 10-15 seconds or replace if needed. If the filter is filled with paint, replace it. 5. Place element into housing and reattach the air filt...
Page 20 - Overfilling with oil will cause premature compressor; Belt Replacement; WARNING; Adjusting Belt Tension; Motor Pulley/Flywheel Alignment
20 English 2. Remove the oil drain plug (W) and drain oil into a suitable container. 3. Replace the oil drain plug (W) and tighten securely 4. Slowly add compressor oil until it reaches the middle of the sight glass (X). NOTE: When filling the crankcase, the oil flows very slowly into the pump. If t...
Page 22 - Risk of unsafe operation. Unit cycles automati-; To Replace or Clean Check Valve; Draining Air Tank; In closed position; Operation; Additional Service
22 English Service and Adjustments ALL MAINTENANCE AND REPAIR OPERATIONS NOT LISTED MUST BE PERFORMED BY TRAINED SERVICE TECHNICIAN. Risk of unsafe operation. Unit cycles automati- cally when power is on. When servicing, you may be exposed to voltage sources, compressed air, or moving parts. Before ...
Page 23 - – Limited warranty on oil-lubricated air
23 English Repairs To assure product SAFETY and RELIABILITY, repairs, maintenance and adjustment should be performed by a D e WALT factory service center, a D e WALT authorized service center or other qualified service personnel. Always use identical replacement parts. Limited Warranty DEWALT Indust...
Page 24 - Parts purchased separately:
24 English • Labor, service calls, and travel charges, are not covered after the first year of ownership on stationary compressors (compressors without handles, or wheels). Repairs requiring overtime, weekend rates, or any other charges beyond the standard shop labor rate are not covered. • Time req...
Page 25 - FREE WARNING LABEL REPLACEMENT:; GLOSSARY
25 English FREE WARNING LABEL REPLACEMENT: If your warning labels become illegible or are missing, call 1-888-895 - 4549 for a free replacement. ATENCION E106191 RISK OF BURSTING PREVENT TANK CORROSION. AFTER EACH USAGE, DRAIN ALL MOISTURE FROM TANK. DRAIN VALVE LOCATED ON BOTTOM OF TANK . DRENAR LA...
Page 26 - WALT technician or; Problem Code
26 English Troubleshooting Guide This section provides a list of the more frequently encountered malfunctions, their causes and corrective actions. The operator or maintenance personnel can perform some corrective actions, and others may require the assistance of a qualified D e WALT technician or y...
Page 27 - CODE
27 English Troubleshooting Codes CODE POSSIBLE CAUSE POSSIBLE SOLUTION 1 Fittings are not tight. Tighten fittings where air can be heard escaping. Check fittings with soapy water solution. DO NOT OVERTIGHTEN. 2 Defective air tank. Air tank must be replaced. Do not repair the leak. WARNING: Risk of b...
