Dewalt DXCM602A.COM - Manuals

5 English • Unattended operation of this product could result in per- sonal injury or property dam- age. To reduce the risk of fire, do not allow the com- pressor to operator unat- tended • Always remain in attendance with the product when it is operating. • Always turn off and unplug unit when not ...

6 English DANGER: RISK OF BURSTING Air Tank: On February 26, 2002, the U.S. Consumer Product Safety Commission published Release # 02-108 concerning air compres- sor tank safety: Air compressor receiver tanks do not have an infinite life. Tank life is dependent upon several factors, some of which in...

7 English DANGER: RISK OF INJURY OR PROP ER TY DAMAGE WHEN TRANSPORTING OR STORING WHAT CAN HAPPEN HOW TO PREVENT IT • Oil can leak or spill and could result in fire or breathing hazard; serious injury or death can result. Oil leaks will damage carpet, paint or other surfaces in vehicles or trailers...

8 English WARNING: RISK OF HOT SURFACES WHAT CAN HAPPEN HOW TO PREVENT IT • Touching exposed metal such as the compressor head or outlet tubes, can result in serious burns. • Never touch any exposed metal parts on compressor during or immediately after operation. Compressor will remain hot for sever...

9 English WARNING: RISK FROM MOVING PARTS WHAT CAN HAPPEN HOW TO PREVENT IT • Moving parts such as the pulley, flywheel, and belt can cause serious injury if they come into contact with you or your clothing. • Never operate the compressor with guards or covers which are damaged or removed. • Keep yo...

10 English WARNING: RISK OF INJURY FROM LIFTING WHAT CAN HAPPEN HOW TO PREVENT IT • Serious injury can result from attempting to lift too heavy an object. • The compressor is too heavy to be lifted by one person. Obtain assistance from others before lifting. CAUTION: RISK FROM NOISE WHAT CAN HAPPEN ...

11 English AIR INTAKE FILTER The filter (A) is designed to clean air entering the A pump. To ensure the pump continually receives a clean, cool, and dry air supply, the filter must always be clean and the filter intake must be free from obstructions. AIR TANK DRAIN VALVE The drain valve (F) is locat...

12 English INSTALLING HOSES WARNING: Risk of unsafe operation. Firmly grasp hose in hand when installing or disconnecting to prevent hose whip. 1. Ensure regulated pressure gauge reads 0 PSI (0 kPa). 2. Apply sealant tape to hose threads. 3. Assemble hose to air outlet (D). IMPORTANT: Do not assembl...

13 English ANCHORING OF THE AIR COMPRESSOR WARNING: Risk of bursting. Excessive vibration can weaken the air tank and cause an explosion. The compressor must be properly mounted. The air compressor MUST be bolted to a level, solid concrete surface. Use 3/8" lag screws, vibration pads and concret...

14 English Grounding Instructions WARNING: Risk of electrical shock. In the event of a short circuit, grounding reduces the risk of shock by providing an escape wire for the electric current. This air compressor must be properly grounded. This product must be connected to a grounded, metallic, perma...

15 English TYPICAL COMPRESSED AIR DISTRIBUTION SYSTEM S Part Description A Drain Legs B Drain Valves C Lubricator D Air Tool E Regulator F Filter / Moisture Trap G Air Usage Lines H Dirt Legs I Air Discharge Valve J Feeder Lines Slope with Air Flow K Main Distribution Air Lines - Slope pipe in direc...

16 English How to Use The Unit (Fig 2) How to Stop: Set the Auto/Off switch to “OFF (O)”. Before Starting WARNING: Do not operate this unit until you read this instruction manual for safety, operation and maintenance instructions. For proper operation of your air compressor, it is recommended that a...

17 English Shut-down (Fig. 2) 1. Move Auto/Off switch to the OFF (O) position. NOTE: If finished using compressor, follow Steps 2 - 5. 2. Drain the air tank, see Draining Air Tank under Maintenance . Ensure air tank pressure gauge reads 0 PSI (0 kPa). WARNING: Risk of unsafe operation. Firmly grasp ...

18 English Procedure Daily W eekly Monthly 1 year or 100 Hours See tank war ning label Check drive belt tension X Check pulley/flywheel alignment X Check for unusual noise/vibration X Check for air leaks X* Clean compressor exterior X Remove tank from service X++ * To check for air leaks apply a sol...

19 English 3. Unsnap the air filter cover to S T remove (S). 4. Check the filter element (T). If it is dirty, blow compressed air through the filter element for 10-15 seconds or replace if needed. If the filter is filled with paint, replace it. 5. Place element into housing and reattach the air filt...

20 English 2. Remove the oil drain plug (W) and drain oil into a suitable container. 3. Replace the oil drain plug (W) and tighten securely 4. Slowly add compressor oil until it reaches the middle of the sight glass (X). NOTE: When filling the crankcase, the oil flows very slowly into the pump. If t...

22 English Service and Adjustments ALL MAINTENANCE AND REPAIR OPERATIONS NOT LISTED MUST BE PERFORMED BY TRAINED SERVICE TECHNICIAN. Risk of unsafe operation. Unit cycles automati- cally when power is on. When servicing, you may be exposed to voltage sources, compressed air, or moving parts. Before ...

23 English Repairs To assure product SAFETY and RELIABILITY, repairs, maintenance and adjustment should be performed by a D e WALT factory service center, a D e WALT authorized service center or other qualified service personnel. Always use identical replacement parts. Limited Warranty DEWALT Indust...

24 English • Labor, service calls, and travel charges, are not covered after the first year of ownership on stationary compressors (compressors without handles, or wheels). Repairs requiring overtime, weekend rates, or any other charges beyond the standard shop labor rate are not covered. • Time req...

25 English FREE WARNING LABEL REPLACEMENT: If your warning labels become illegible or are missing, call 1-888-895 - 4549 for a free replacement. ATENCION E106191 RISK OF BURSTING PREVENT TANK CORROSION. AFTER EACH USAGE, DRAIN ALL MOISTURE FROM TANK. DRAIN VALVE LOCATED ON BOTTOM OF TANK . DRENAR LA...

26 English Troubleshooting Guide This section provides a list of the more frequently encountered malfunctions, their causes and corrective actions. The operator or maintenance personnel can perform some corrective actions, and others may require the assistance of a qualified D e WALT technician or y...

27 English Troubleshooting Codes CODE POSSIBLE CAUSE POSSIBLE SOLUTION 1 Fittings are not tight. Tighten fittings where air can be heard escaping. Check fittings with soapy water solution. DO NOT OVERTIGHTEN. 2 Defective air tank. Air tank must be replaced. Do not repair the leak. WARNING: Risk of b...