Chicago Electric 95629 - Manual

Table of Contents:

• Page 2 – troubleshooting section at end of manual.; Contents
• Page 3 – pLEAsE nOtE; Models; ARC option mode available in the 95424 MIG/ARC Welder.; spECIfICAtIOns; sAVE tHIs MAnUAL
• Page 4 – GEnERAL sAfEty RULEs; READ AnD UnDERstAnD ALL InstRUCtIOns; WORK AREA
• Page 5 – pERsOnAL sAfEty
• Page 6 – sERVICE; section of this manual.; spECIfIC sAfEty RULEs; Industrial applications must follow OsHA guidelines.
• Page 8 – Inhalation Hazard; Welding produces tOxIC fUMEs and GAssEs.; Exposure to welding gasses can increase the risk of developing
• Page 10 – Grounding; be installed by a certified electrician.; GROUnDED tOOLs: tOOLs WItH tHREE pROnG pLUGs; an electrically “live” terminal.; Extension Cords
• Page 11 – UnpACKInG; When unpacking, make sure all parts shown on the; parts Lists near the end of; AssEMbLy InstRUCtIOns; AttACHInG tHE WHEELs; stationary
• Page 12 – Washer and Bolt
• Page 13 – InstALLInG A WIRE spOOL; for use with a 7” spool:; TO INSTALL THE WIRE SPOOL; for use with a 11” spool:; TO INSTALL THE WIRE SPOOL
• Page 14 – ROUtInG tHE WIRE; Welding Wire; Attach a Spool with the help of latch.
• Page 17 – CHAnGInG WIRE sEttInGs; outlet prior to changing wire settings.; TO CHANGE WIRE SETTINGS; prior to changing wire settings.; TO ATTACH THE GROUND CABLE WITH CLAMP; and twist the Connecting Plug to lock it in place.; FIGURE F; Flip each Roller 180 degrees.; AttACHInG tHE GROUnD CAbLE WItH CLAMp
• Page 18 – sEttInG pOLARIty fOR WELDInG typE; Always read and follow wire manufacturer’s rec-; SETTING THE GUN & ELECTRODE POLARITY FOR WELDING TYPE
• Page 19 – InstALLInG A GAs CyLInDER; WARnInG: Using an oversized gas cylinder can cause tipping, result-; TO INSTALL A GAS CYLINDER; shielding gas. To use CO; Make sure to check the Welding Wire manufacturer’s recom-; FIGURE G; Make sure to check the Welding Wire manufacturer’s
• Page 20 – OpERAtInG InstRUCtIOns; bEfORE yOU bEGIn WELDInG; Continuous; Other settings fall between these two ranges.; help prevent excess wear to the Welder.
• Page 21 – sEttInG Up tHE WELD; Selector Knob based on thickness of the metal being welded.
• Page 22 – MIG WELDInG sEt Up; gas hose to the rear of; Make sure the Power Switch (1C) is in its; NOTE: Welder MIG DUAL 250 AMP has no about the WIRE FEED SPEED KNOB; FIGURE; Turn the; Wire feed speed Knob (3C) to the appropriate sector. The RED; Electrode Indicator (4C) will light up and the wire will not move.
• Page 23 – WELD SETTINGS CHART; This Chart is intended to show; general; guidelines for different wire sizes and for dif-; MIG WELD sEttInGs CHARt; fIGURE j
• Page 24 – HOLDInG tHE WELDInG tORCH/ELECtRODE HOLDER; WARnInG! never look at the ignited arc without AnsI-approved,
• Page 25 – width must not be more than 2.5 times the electrode diameter.; “Off” position; and wait 3 to 5 minutes for the unit to cool down.; WHEn tHE WELD Is COMpLEtED; fIGURE L
• Page 26 – Turn the Nozzle (1E) counterclockwise while pulling to remove.
• Page 27 – REpLACInG tHE WELDInG tORCH LInER (MIG OnLy); REPLACING THE WELDING TORCH LINER; WARRAnty; LIMIted 90 dAy/1 yeAr wArrAnty
• Page 28 – pARts LIsts AnD DIAGRAMs; pARts LIst A; pLEAsE READ tHE fOLLOWInG CAREfULLy
• Page 29 – AssEMbLy DIAGRAMs; figure L
• Page 30 – figure M; PARTS LISTS & ASSEMBLY DIAGRAMS
• Page 31 – figure n; Figure N
• Page 32 – Figure O; figure O
• Page 33 – figure p
• Page 34 – ELECTRICAL SCHEMATIC
• Page 35 – MIG DUAL WELDER (95629) – ELECtRICAL sCHEMAtIC
• Page 36 – COnnECtIOn sCHEMAtIC; CONNECTION SCHEMATIC
• Page 37 – See first; Welder does not function when switched on; pOssIbLE CAUsEs AnD sOLUtIOns; Refer to; Weak arc strength; pOssIbLE CAUsE AnD sOLUtIOn
• Page 38 – Wire feed motor runs but wire does not feed (MIG welding only); Replace with the proper one - follow the; Wire creates a bird’s nest during operation (MIG welding only)
• Page 39 – Wire feeds, but shielding gas does not flow (MIG welding only); Have a qualified technician check/replace.; Use dry electrodes that have been stored correctly.; Wire feed motor does not run (MIG welding only); Change knob setting to proper speed.