Page 2 - Table of Contents; IMPORTANT SAFETY INSTRUCTIONS; General Tool Safety Warnings
Page 2 For technical questions, please call 1-800-444-3353. SKU 95136 SAFETY SERVICE OPERA TION TECHNIQUES SETUP Table of Contents Safety ......................................................... 2Setup .......................................................... 5Specifications .........................
Page 4 - Symbology
Page 4 For technical questions, please call 1-800-444-3353. SKU 95136 SAFETY SERVICE OPERA TION TECHNIQUES SETUP 12. Proper cylinder care. Secure cylinders to a cart, wall, or post, to prevent them from falling. All cylinders should be used and stored in an upright position. Never drop or strike a c...
Page 5 - Specifications
Page 5 For technical questions, please call 1-800-444-3353. SKU 95136 SAFETY SER VICE OPERA TION TECHNIQUES SETUP Specifications Rated Input 240V~, 50/60Hz, 19.2A Rated Duty Cycle 60% 80% 100% @ @ @ 40 A 34.6 A 31 A Air Requirements 3.5 CFM @ 60-80 PSI Power Switch Rocker Type Weight 49.6 lb. Cuttin...
Page 6 - Setup; Grounding
Page 6 For technical questions, please call 1-800-444-3353. SKU 95136 SAFETY SERVICE OPERA TION TECHNIQUES SETUP Setup Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product. Note: For add...
Page 7 - Air Supply
Page 7 For technical questions, please call 1-800-444-3353. SKU 95136 SAFETY SER VICE OPERA TION TECHNIQUES SETUP Air Supply TO PREVENT SERIOUS INJURY FROM EXPLOSION: Use only clean, dry, regulated, compressed air with this tool. Do not use oxygen, acetylene, carbon dioxide, combustible gases, or an...
Page 8 - Non-lubricated Tools; Description
Page 8 For technical questions, please call 1-800-444-3353. SKU 95136 SAFETY SERVICE OPERA TION TECHNIQUES SETUP Figure A: Portable Air Supply Setup G A E E H F B Non-lubricated Tools Lubricated Tools A B C C D A Description Function A Air Hose Connects air to tool B Filter Prevents dirt and condens...
Page 10 - Operating Instructions; Controls and Indicators; Preparing Your Work Area
Page 10 For technical questions, please call 1-800-444-3353. SKU 95136 SAFETY SERVICE OPERA TION TECHNIQUES SETUP Operating Instructions Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this prod...
Page 11 - Basic Operation
Page 11 For technical questions, please call 1-800-444-3353. SKU 95136 SAFETY SER VICE OPERA TION TECHNIQUES SETUP Basic Operation 1. Mount the metal to be cut to the metal welding-cutting table. It should be mounted so that the cutting debris falls to the cement floor. 2. Place the Air Plasma Cutte...
Page 12 - Technique; How Plasma Cutters Work
Page 12 For technical questions, please call 1-800-444-3353. SKU 95136 SAFETY SERVICE OPERA TION TECHNIQUES SETUP Technique Using a plasma cutter is a skill that requires time and effort to do well. Practice striking and maintaining an arc on scrap work pieces before beginning work. This will help y...
Page 13 - Service
Page 13 For technical questions, please call 1-800-444-3353. SKU 95136 SAFETY SER VICE OPERA TION TECHNIQUES SETUP Service Procedures not specifically explained in this manual must be performed only by a qualified technician. TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION OR ELECTRIC SHOCK: Mak...
Page 14 - Troubleshooting; FAN RUNS WHEN SWITCHED ON BUT ARC WILL NOT IGNITE
Page 14 For technical questions, please call 1-800-444-3353. SKU 95136 SAFETY SERVICE OPERA TION TECHNIQUES SETUP Troubleshooting IMPORTANT! Be CERTAIN to shut off the Plasma Cutter, and disconnect it from power and air before adjusting, cleaning, or repairing the unit. A technician should discharge...
Page 15 - ARC IGNITES FOR SEVERAL SECONDS BUT THEN GOES OUT
Page 15 For technical questions, please call 1-800-444-3353. SKU 95136 SAFETY SER VICE OPERA TION TECHNIQUES SETUP Troubleshooting (cont.) Check that the grounding point and the metal being cut are both clean, dry, and free from all coatings and paint. These sections need to be able to conduct elect...
Page 16 - CUT GOES ONLY PARTIALLY THROUGH THE WORKPIECE
Page 16 For technical questions, please call 1-800-444-3353. SKU 95136 SAFETY SERVICE OPERA TION TECHNIQUES SETUP Troubleshooting (cont.) IMPORTANT! Be CERTAIN to shut off the Plasma Cutter, and disconnect it from power and air before adjusting, cleaning, or repairing the unit. A technician should d...
Page 18 - Parts List and Diagrams; PLEASE READ THE FOLLOWING CAREFULLY
Page 18 For technical questions, please call 1-800-444-3353. SKU 95136 SAFETY SERVICE OPERA TION TECHNIQUES SETUP Parts List and Diagrams PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFA...
Page 19 - Assembly Diagram
Page 19 For technical questions, please call 1-800-444-3353. SKU 95136 SAFETY SER VICE OPERA TION TECHNIQUES SETUP Assembly Diagram
Page 20 - Wiring Diagram
Page 20 For technical questions, please call 1-800-444-3353. SKU 95136 SAFETY SERVICE OPERA TION TECHNIQUES SETUP Wiring Diagram P1 32A/500V FAN1 QA17050HA2BL/230V BD1 MDQ100-16 11 31 32 30 11 34 35 11 28 28 11 10 12 11 11 22 20 24 11 25 13 14 15 16 17 11 27 19 51 52 Io ut 11 22 v 11 31 32 30 11 34 ...
Page 22 - 0 Day Warranty
Page 22 For technical questions, please call 1-800-444-3353. SKU 95136 SAFETY SERVICE OPERA TION TECHNIQUES SETUP 90 Day Warranty Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and durability standards, and warrants to the original purchaser that this produ...
