Woods FZ25D - Manuals

S a f e t y 5 FE-Series Mow”n Machine (12/23/2005) TRAINING „ Safety instructions are important! Read all a t ta c h m e n t a n d p o w e r u n i t m a n u a l s ; f o l l o w a l lsafety rules and safety decal information. (Replace-ment manuals and safety decals are available fromyour dealer. To l...

6 S a f e t y FE-Series Mow’n Machine (12/23/2005) „ Never fill fuel containers inside a vehicle or a t ru c k o r t r a i l e r b e d w i t h a p l a s t i c l i n e r. A l w a y splace container on the ground away from the vehi-cle before filling. „ Remove gas-powered equipment from the truck or t...

S a f e t y 7 FE-Series Mow”n Machine (12/23/2005) „ Stop power unit and equipment immediately u p o n s t r i k i n g a n o b s t r u c t i o n . Tu r n o f f e n g i n e ,remove key, inspect, and repair any damage beforeresuming operation. „ Do not drive or operate mower in tilt-up posi- tion. Pow...

8 S a f e t y FE-Series Mow’n Machine (12/23/2005) „ Battery posts, terminals, wiring insulation, and r el ate d a c ce s so ri es c onta in l ea d a nd l ea d c om-pounds, chemicals known to the State of Californiato cause cancer and birth defects or other repro-ductive harm. WASH HANDS AFTER HANDL...

S a fe t y 9 MAN0646 (7/6/2007) SAFETY & INSTRUCTIONAL DECALS ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Replace Immediately If Damaged! 1 - PN 72407 2 - PN 72404 3 - SERIAL NUMBER PLATE (Safety Decals continued on next page) Woods Equipment Company W W Oregon, Illinois, U.S.A. Woods Equi...

1 0 S a f e t y MAN0646 (7/6/2007) 7 - PN 72405 4 - PN 72408 8 - PN 72406 (Safety Decals continued from previous page) BE CAREFUL! Use a clean, damp cloth to clean safety decals. Avoid spraying too close to decals when using a pressure washer;high-pressure water can enter through very small scratche...

O p e r a t i o n 11 MAN0646 (7/6/2007) OPERATION The operator is responsible for the safe operation ofthis Mow’n Machine. The operator must be properlytrained. Operators should be familiar with the powerunit, all attachments that will be used, and all safetypractices before starting operation. Read...

O p e ra t i o n 1 3 MAN0646 (7/6/2007) STARTING ENGINE „ Do not run engine indoors. Exhaust gases con- tain carbon monoxide, an odorless and deadly poi-son. To enhance starter life, use short starting cycles notexceeding 10 seconds. If engine does not start within10 seconds, stop cranking for 30 se...

1 4 O p e r a t i o n MAN0646 (7/6/2007) „ Mow up and down slopes, not across. „ If the tires lose traction on a slope, disengage the blade(s) and proceed slowly straight down theslope. Practice steering maneuvers at half throttle. STEERING HANDLE OPERATION „ Moving steering levers rapidly from forw...

O p e ra t i o n 1 5 MAN0646 (7/6/2007) STOPPING ENGINE 1. Move throttle to 1/3 setting. 2. Allow engine to idle for several minutes. 3. Turn key to OFF position and remove. „ Remove key and store in a secure location to p r e v e n t u n a u t h o r i z e d p e r s o n s f r o m o p e r a t i n geq...

1 6 O p e r a t i o n MAN0646 (7/6/2007) OWNER PRE-OPERATION CHECK LIST (OWNER'S RESPONSIBILITY) ___ Review and follow all safety rules and safety decal instructions on pages 5 through 10. ___ Check that all safety decals are installed and in good condition. Replace if damaged. ___ Check to make sur...

O w n e r S e r v i c e 1 7 MAN0646 (7/6/2007) OWNER SERVICE The information in this section is written for operatorswho possess basic mechanical skills. If you need help,your dealer has trained service technicians available.For your protection, read and follow the safety informa-tion in this manual...

1 8 O w n e r S e r v i c e MAN0646 (7/6/2007) Figure 6 . Lubrication Diagram TAILWHEEL MAINTENANCE Once a year, disassemble tailwheel assembly andinspect roller bearings: 1. Remove dust cap (2) from top of tailwheelassembly (1). 2. Remove cotter pin (3) and slotted hex nut (4). 3. Remove wheel fork...

O w n e r S e r v i c e 1 9 MAN0646 (7/6/2007) HYDROSTATIC TRANSMISSION SERVICE NOTICE ■ Keep transmission oil clean. When adding fluid take precautions to prevent dirt and other foreignmaterial from entering the system. NOTE: Check fluid level every 8 hours of operation. 1. Place power unit on a le...

2 0 O w n e r S e r v i c e MAN0646 (7/6/2007) 4. Inspect battery case for cracks or leaks; replacebattery if necessary. 5. Test battery with hydrometer; recharge battery ifless than 75% charge is indicated. 6. Add water if necessary. 7. Check that the positive terminals on the battery,starter and a...

D e a l e r S e r v i c e 2 1 MAN0646 (Rev. 11/5/2007) DEALER SERVICE The information in this section is written for dealer ser-vice personnel. The repair described here requiresspecial skills and tools. If your shop is not properlyequipped or your mechanics are not properly trained inthis type of r...

2 2 D e a l e r S e r v i c e MAN0646 (Rev. 11/5/2007) TROUBLESHOOTING ENGINE Engine Dies when Steering Handlesare Engaged 1. Check if parking brake is set. • Release parking brake. NOTE: When parking brake is on, system is designed to kill the engine if either steering handleis engaged. ■ This circ...

D e a l e r S e r v i c e 2 3 MAN0646 (Rev. 11/5/2007) Figure 12 . Power Tilt Deck Safety Switch Layout Troubleshooting Deck Safety Switch 1. Pull handlebars in with deck in lowest cuttingheight position (1). 2. Check that switch is making contact with the heightgauge. 3. Check that wires are proper...

D e a l e r S e r v i c e 2 5 MAN0646 (Rev. 11/5/2007) Figure 15 . Clutch Assembly 3. Place a 9/16 wrench over cap screw (6) on idler(47) and remove the tension from PTO V-belts (22)by rotating the wrench clockwise. 4. Remove PTO V-belts (22) from PTO drive sheave(2). 5. Disconnect electrical wire h...

A ss e mb l y 2 7 MAN0646 (Rev. 11/5/2007) ASSEMBLY DEALER SET-UP INSTRUCTIONS Assembly of this Mow’n Machine is the responsibility ofthe Woods dealer. It should be delivered to the ownercompletely assembled, lubricated, and adjusted fornormal cutting conditions. Set up the Mow’n Machine as received...

2 8 A s s e m b l y MAN0646 (Rev. 11/5/2007) STRAIGHT LINE TRAVEL 1. Check tire pressure; tires must have equal airpressure. 2. Check travel; drive forward with both steeringhandles full forward at half throttle. • If travel is not straight, adjust steering handle stop bolt on opposite side of turn....

D e a l e r C h e c k L i s ts 2 9 MAN0646 (Rev. 11/5/2007) DEALER CHECK LISTS PRE-DELIVERY CHECK LIST (DEALER’S RESPONSIBILITY) Inspect the equipment thoroughly after assembly tomake sure it is set up properly before delivering it to thecustomer. The following check list is a reminder ofpoints to i...

3 0 D e a l e r C h e c k L i s ts MAN0646 (Rev. 11/5/2007) NOTES

P a r ts 3 1 MAN0646 (Rev. 11/5/2007) FRAME ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 & 33 ENGINE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 & 35 HYDRAULIC RESERVOIR & HOSES . . . . . . . . . . . . . . . . . . . 36 & ...

3 2 P a r ts MAN0646 (Rev. 11/5/2007) FZ25D FRAME ASSEMBLY (Rev. 8/22/2008)

P a r ts 3 3 MAN0646 (Rev. 11/5/2007) FZ25D FRAME ASSEMBLY PARTS LIST REF PART QTY DESCRIPTION 1 78317 1 Fuel tank, LH 2 73894 1 Fuel tank, RH Diesel 3 09239500 2 Fuel cap 4 73427 1 Left fender cover 5 73428 1 Right fender cover 6 73898 2 Weight transfer arm 7 71144 2 Extension spring 9 73891 1 Foot...

3 4 P a r ts MAN0646 (Rev. 11/5/2007) FZ2 5D ENGINE ASSEMBLY (Rev. 1/9/2009)

P a r ts 3 5 MAN0646 (Rev. 11/5/2007) FZ25D ENGINE ASSEMBLY PARTS LIST REF PART QTY DESCRIPTION 1 1 Kubota diesel engine(Spec No. 16447 - 15000) 2 70127 1 Oil filter 3 73432 1 Sheave adapter 4 75464 1 Front drive sheave 5 75399 1 Left front engine mount 6 75400 1 Right front engine mount 7 75401 1 R...

3 6 P a r ts MAN0646 (Rev. 11/5/2007) HYDRAULIC RESERVOIR & HOSES (Rev. 8/22/2008)

P a r ts 3 7 MAN0646 (Rev. 11/5/2007) HYDRAULIC RESERVOIR & HOSES PARTS LIST HYDRAULIC DIAGRAM REF PART QTY DESCRIPTION 1 75477 1 Hydraulic reservoir 2 75489 1 Cap w/breather 5 838 * 3 3/8 Lock washer 6 59077 * 3 3/8 NC Center lock nut 10 75527 1 Filter, hydraulic oil 11 61 4 Adapter, 3/4 JICM x...

P a r ts 3 9 MAN0646 (Rev. 11/5/2007) PTO CLUTCH & PUMP ASSEMBLY PARTS LIST REF PART QTY DESCRIPTION 1 75397 1 Splined power shaft 2 75549 1 PTO sheave 4 3886 * 1 Key 1/4 x 1-1/4 5 78044 2 1" Pillow block bearing w/set screw 6 920 * 6 3/8 NC x 1-3/4 HHCS - GR5 7 565 * 16 3/8 Flat washer 8 83...

P a r ts 4 1 MAN0646 (Rev. 11/5/2007) TAILWHEEL ASSEMBLY Single Tailwheel Assembly Wide Stance Tailwheel Assembly REF PART QTY DESCRIPTION 1 71126 1 Pivot mount adapter 2 73741 1 Pivot housing 3 3585 2 Bearing cup 4 3586 2 Bearing cone 5 70328 1 Seal, 1.5 x 2 x .187 6 70086 1 Spacer, .375 x 1 7 7381...

4 2 P a r ts MAN0646 (Rev. 11/5/2007) BRAKE ASSEMBLY

P a r ts 4 3 MAN0646 (Rev. 11/5/2007) BRAKE ASSEMBLY PARTS LIST REF PART QTY DESCRIPTION 1 ----- -- See Tire & Wheel Chart Below 2 06541900 2 1 NF Hex patch lock nut 3 73904 1 Brake assembly - RH (includes items 3A, 3C, 4, 5, 6, 7, 20, 21, 22) or 3 73903 1 Brake assembly - LH (includes items 3B,...

4 4 P a r ts MAN0646 (Rev. 11/5/2007) F Z 25D W IRI NG D IAGRAM KU BOT A (Rev. 8/22/2008)

P a r ts 4 5 MAN0646 (Rev. 11/5/2007) FZ25D WIRING DIAGRAM KUBOTA DIESEL REF PART QTY DESCRIPTION - 75499 1 FZ25D Wiring assembly 1 73173 1 Ignition switch - 75197 1 Ignition key 2 08841200 2 Indicator light 3 -------- * 1 Battery 12V, side post, group 70, 450-500 CCA (obtain locally) 4 73046 1 Diod...

4 6 P a r ts MAN0646 (Rev. 11/5/2007) STEERING ASSEMBLY REF PART QTY DESCRIPTION 1 73023 2 Steering lever (includes items 5 & 6) 2 73030 2 Steering lever mount 3 73178 4 5/16 NC x 1.0 Whiz bolt 4 73163 4 5/16 NC Flanged lock nut 5 09246800 2 Foam handle grip 6 09211400 2 Vinyl cap 7 75458 1 Stee...

P a r ts 4 7 MAN0646 (Rev. 11/5/2007) COUNTERWEIGHT MOUNT KIT NOTES: * Refer to counterweight requirement chart on page 15 to determine the amount of counterweight required for your mower and equipment. ** Not included in kit. As required. REF PART QTY DESCRIPTION A 70980 Counterweight mount kit 1 7...

A p p e n d i x 4 9 Bolt Torque & Size Charts (Rev. 3/28/2007) BOLT TORQUE CHART Always tighten hardware to these values unless a different torque value or tightening procedure is listed for a specific application. Fasteners must always be replaced with the same grade as specified in the manual ...

5 0 A p p e n d i x Bolt Torque & Size Charts (Rev. 3/28/2007) BOLT SIZE CHART NOTE: Chart shows bolt thread sizes and corresponding head (wrench) sizes for standard SAE and metric bolts. ABBREVIATIONS AG .............................................................. Agriculture ASABE .............

I n d e x 5 1 MAN0646 (7/6/2007) INDEX ASSEMBLY Dealer Set-Up Instructions 27 DEALER CHECK LISTS Delivery (Dealer’s Responsibility) 29 Pre-Delivery (Dealer’s Responsibility) 29 DEALER SERVICE Belt Removal 24 Clutch Repair Align Belt 25 Install Clutch 25 Reassemble Components 25 Remove Components 24 ...

F-8045 MM (Rev. 2/11/2011) Woods Equipment Company 2606 South Illi n ois Route 2 Post Office Box 1000O r e g o n , Illi n ois 61061 800-319-6637 tel800-399-6637 faxwww. W oodsE q uip m e n t.co m LIMITED WARRANTY Mow’n Machine TM Zero-Turn Mowers Please Enter Information Below and Save For Future Re...