Page 2 - I n t r o d u c t i o n
2 I n t r o d u c t i o n Gen’l (Rev. 3/5/2010) TO THE DEALER: Assembly and proper installation of this product is the responsibility of the Woods ® dealer. Read manual instructions and safety rules. Make sure all items on the Dealer’s Pre-Delivery and Delivery Check Lists in the Operator’s Manualar...
Page 3 - TABLE OF CONTENTS
I n t r o d u c t i o n 3 MAN0763 (10/10/2008) TABLE OF CONTENTS INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 GENERAL INFORMATION ....
Page 4 - I n t r o d u ct i o n; SPECIFICATIONS; WARNING
4 I n t r o d u ct i o n MAN0763 (10/10/2008) SPECIFICATIONS BW240HD / BW240HDQ Cutting Height (Varies with tire selection) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2" - 15" Cutting Width . . . . . . . . . . . . . . . . . . . . . . . . . . . ....
Page 5 - S a f e t y; Free Mower Safety Video; Industrial and Agricultural Mower Safety; . The 22 minute video, developed in cooperation with; BE TRAINED; Safety Video Order Form
S a f e t y 5 Safety Video Order Form (8/2/2005) Free Mower Safety Video Fill out and return the order form and we will send you a FREE VHSor DVD video outlining Industrial and Agricultural Mower Safety Practices . The 22 minute video, developed in cooperation with AEM (Association of Equipment Manu...
Page 6 - S a fe ty; Free Mower / Cutter Safety Video Order Form; VHS; Please send me; Also, available from the Association of Equipment Manufacturers:
6 S a fe ty Safety Video Order Form (Rev. 2/6/2006) Free Mower / Cutter Safety Video Order Form 3 (Select one)
VHS Format - VHS01052 Safety Video
DVD Format - DVD01052 Safety Video Please send me Name: ________________________________________ Phone: __________________ Address: __________________...
Page 7 - INSTALLATION; SAFETY RULES
S a f e t y 7 BW1800/BW1260 SR (Rev. 11/13/2008) INSTALLATION Hydraulics must be connected as instructed in this m anua l. Do not sub stitute pa rts, m odify, orconnect in any other way. TRAINING Safety instructions are important! Read all a t ta c h m e n t a n d p o w e r u n i t m a n u a l s ; f...
Page 8 - TRANSPORTATION
8 S a f e t y BW1800/BW1260 SR (Rev. 11/13/2008) (Safety Rules continued from previous page) Make sure driveline guard tether chains are attached to the tractor and equipment as shown int h e pa m p h l e t t h a t a c c o m pa n i e s t h e d r i v e l i n e .Replace if damaged or broken. Check tha...
Page 9 - MAINTENANCE
S a f e t y 9 BW1800/BW1260 SR (Rev. 11/13/2008) Full chain or rubber shielding must be installed when operating in populated areas or other areaswhere thrown objects could injure people or dam-age property. • If this machine is not equipped with full chainor rubber shielding, operation must be stop...
Page 10 - STORAGE
1 0 S a f e t y BW1800/BW1260 SR (Rev. 11/13/2008) (Safety Rules continued from previous page) Never go underneath equipment (lowered to the ground or raised) unless it is properly blocked andsecured. Never place any part of the body under-neath equipment or between moveable parts evenwhe n the e ng...
Page 11 - SAFETY & INSTRUCTIONAL DECALS; Replace Immediately If Damaged!; SHIELD MISSING; Use a clean, damp cloth to clean safety decals.; DANG
S a fe ty 11 MAN0763 (10/10/2008) SAFETY & INSTRUCTIONAL DECALS ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Replace Immediately If Damaged! 1 - SERIAL NUMBER PLATE 2 - FRONT AMBER REFLECTOR (PN 1002940) 3 - REAR RED REFLECTOR (PN 57123) 4 - PN 18869 SHIELD MISSING DO NOT OPERATE - PUT SHIE...
Page 12 - ROTATING BLADES AND; ROTATING DRIVELINE; CONTACT CAN CAUSE DEATH
1 2 S a fe ty MAN0763 (10/10/2008) 7 - PN 15503 FALLING OFF CAN RESULT IN BEING RUN OVER. Tractor must be equipped with ROPS (or ROPS CAB) and seatbelt. Keep foldable ROPS systems in “locked up” position at alltimes. Buckle Up! Keep seat belt securely fastened. Allow no riders. RAISED EQUIPMEN...
Page 13 - WA R N I N G; RAISED CUTTER CAN DROP AND CRUSH; ROTATING COMPONENTS; TO AVOID SERIOUS
S a f e t y 1 3 MAN0763 (10/10/2008) SAFETY & INSTRUCTIONAL DECALS ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Replace Immediately If Damaged! 12 - PN 1004991 TRANSPORT LOCK AND CYLINDER REQUIREMENTS 1004991 TRANSPORT LOCK WA R N I N G RAISED CUTTER CAN DROP AND CRUSH ers must be equipped ...
Page 14 - O p e ra t i o n; OPERATION; CONNECTING CUTTER TO TRACTOR; CAUTION
1 4 O p e ra t i o n MAN0763 (10/10/2008) OPERATION The designed and tested safety of this machinedepends on it being operated within the limitations asexplained in this manual. Be familiar with and follow allsafety rules in the manual, on the cutter and on thetractor. The safe operation of this cut...
Page 15 - O p e r a t i o n; Hydraulic Connection; Interference Check; Cutting Height Adjustment
O p e r a t i o n 1 5 MAN0763 (10/10/2008) Hydraulic Connection 1. Inspect hydraulic hoses to ensure they are in goodcondition. 2. Clean the fittings before connecting them to thetractor hydraulic ports. 3. Route the hose through the hose holder at thehitch and be sure the hose can slide freely in t...
Page 16 - TRACTOR OPERATION; CUTTER OPERATION; Mowing Tips
1 6 O p e ra t i o n MAN0763 (10/10/2008) Figure 1A . Attitude Rod Adjustment Cutting Height (Normal Mowing) - Wings 1. Lower wings to normal mowing position. 2. Loosen the jam nut on the adjustable link (turnbuckle). 3. Lengthening the link will raise the wing, shorteningthe link will lower the win...
Page 17 - Shredding
O p e r a t i o n 1 7 MAN0763 (10/10/2008) Use extreme care and reduce ground speed on slopes and rough terrain. Watch for hidden hazards on the terrain during operation. Stop power unit and equipment immediately u p o n s t r i k i n g a n o b s t r u c t i o n . Tu r n o f f e n g i n e ,remove ke...
Page 19 - O w n e r S e r v i c e; OWNER SERVICE; BLOCKING METHOD
O w n e r S e r v i c e 1 9 MAN0763 (10/10/2008) OWNER SERVICE The information in this section is written for operatorswho possess basic mechanical skills. If you need help,your dealer has trained service technicians available.For your protection, read and follow the safety informa-tion in this manu...
Page 20 - LUBRICATION
2 0 O w n e r S e r v i c e MAN0763 (10/10/2008) Figure 4 . Jackstand Placement and Lubrication Points LUBRICATION Do not let excess grease collect on or around parts,particularly when operating in sandy areas. See Figure 4 for lubrication points and frequency orlubrication based on normal operating...
Page 21 - Seasonal Lubrication; Blade Removal; Blade Installation
O w n e r S e r v i c e 2 1 MAN0763 (10/10/2008) Seasonal Lubrication In addition to the daily recommended lubrication, amore extensive application is recommended season-ally. 1. Fill CV double yokes with 20 pumps of grease withthe joints in a straight line. 2. Articulate CV body to maximum angle se...
Page 22 - Blade Sharpening; SLIP CLUTCH ADJUSTMENT
2 2 O w n e r S e r v i c e MAN0763 (10/10/2008) Blade Sharpening NOTICE ■ When sharpening blades, grind the same amount on each blade to maintain balance. Replace blades in pairs. Unbalanced blades will cause excessive vibration, which can damage gearbox bearings. Vibration may also cause struc- tu...
Page 23 - SHIELDING REPAIR
O w n e r S e r v i c e 2 3 MAN0763 (10/10/2008) SHIELDING REPAIR Full chain or rubber shielding must be installed when operating in populated areas or other areaswhere thrown objects could injure people or dam-age property. • If this machine is not equipped with full chainor rubber shielding, opera...
Page 24 - Tro u b l e s h o o t i n g; TROUBLESHOOTING
2 4 Tro u b l e s h o o t i n g MAN0763 (10/10/2008) TROUBLESHOOTING PROBLEM POSSIBLE CAUSE SOLUTION Does not cut Dull blades Sharpen blades. Worn or broken blades Replace blades. (Replace in pairs only.) Incorrect PTO speed Set at rated PTO speed. Ground speed too fast Reduce ground speed. Drive no...
Page 25 - D e a l e r S e r v i c e; DEALER SERVICE; GEARBOX MAINTENANCE
D e a l e r S e r v i c e 2 5 MAN0763 (10/10/2008) DEALER SERVICE The information in this section is written for dealer ser- vice personnel. The repair described here requiresspecial skills and tools. If your shop is not properly equipped or your mechanics are not properly trained inthis type of rep...
Page 26 - D e a l e r S e r v i c e; GEARBOX REPAIR; Disassembly; Assembly
2 6 D e a l e r S e r v i c e MAN0763 (10/10/2008) Vertical Shaft Seal Replacement (Figure 10) 1. Disconnect and remove the rear driveline from thegearbox. 2. Remove vent plug (24) and siphon gear lube fromhousing through this opening. 3. Remove crossbar (see page 30). 4. Remove protective seal (8) ...
Page 27 - Reinstallation
D e a l e r S e r v i c e 2 7 MAN0763 (10/10/2008) correct diameter. Be sure not to damage the seallip. 8. Press in housing so that seal is recessed. Pressprotective seal (8) until seated flush with housing.Verify that the seal (8) is seated correctly. 9. Press bearing (7) into the housing, using a ...
Page 28 - SPLITTER GEARBOX REPAIR
2 8 D e a l e r S e r v i c e MAN0763 (10/10/2008) SPLITTER GEARBOX REPAIR (Figure 11) Removal from Cutter 1. Disconnect and remove all drivelines fromgearbox. 2. Remove the four cap screw and lock washers thatsecure gearbox to cutter, and remove gearbox. NOTE: Gearbox is heavy: do not attempt to mo...
Page 29 - Gearbox Inspection
D e a l e r S e r v i c e 2 9 MAN0763 (10/10/2008) Gearbox Inspection 1. Check gearbox for leaks by: plugging all holesexcept one, applying 4 psi of compressed air, andimmersing gearbox in water. Verify gearbox doesnot leak. NOTE: Excessive air pressure will damage seals. 2. Remove gearbox from wate...
Page 30 - CROSSBAR REMOVAL
3 0 D e a l e r S e r v i c e MAN0763 (10/10/2008) CROSSBAR REMOVAL 1. It is necessary to gain access to bottom side ofcutter for crossbar removal. See Blocking Methodpage 19. NOTE: You will need to use either the puller screw (Item 6, Figure 13) or a small hydraulic jack toremove the crossbar. 2. R...
Page 31 - CROSSBAR INSTALLATION; UNIVERSAL JOINT REPAIR
D e a l e r S e r v i c e 3 1 MAN0763 (10/10/2008) CROSSBAR INSTALLATION 1. Using emery cloth (220 or finer), remove surfacerust, Loctite ® and foreign material from hub, splined gearbox vertical shaft, and crossbarassembly. 2. Slide crossbar assembly (8) onto splined shaft.Install nut (69) and alig...
Page 32 - SERVICE TIRES SAFELY
3 2 D e a l e r S e r v i c e MAN0763 (10/10/2008) 4. Place universal cross in vise as shown in Figure 19and tap on yoke to remove cup. Repeat Step 3 forfinal removal. Drive remaining cup out with a driftand hammer. Figure 19 U-Joint Assembly 1. Place seals securely on bearing cups. Insert cupinto y...
Page 33 - A ss e mb l y; ASSEMBLY INSTRUCTIONS; DEALER SET-UP INSTRUCTIONS; CENTER SECTION ASSEMBLY
A ss e mb l y 3 3 MAN0763 (10/10/2008) ASSEMBLY INSTRUCTIONS DEALER SET-UP INSTRUCTIONS Assembly of this cutter is the responsibility of theWOODS dealer. It should be delivered to the ownercompletely assembled, lubricated and adjusted for nor-mal cutting conditions. The cutter is shipped partially a...
Page 34 - A s s e m b l y; Install Height Adjustment Cylinder; Install SMV Emblem
3 4 A s s e m b l y MAN0763 (10/10/2008) 3. Tighten nuts until there is approximately 1 inchesof thread exposed past the nuts. Furtheradjustment will be needed once cutter is attachedto tractor drawbar. See Cutting Height Adjustment,page 15. Install Height Adjustment Cylinder Refer to Figure 23. 1. ...
Page 35 - Install Spring Wheel Arms
A ss e mb l y 3 5 MAN0763 (10/10/2008) Install Spring Wheel Arms 1. Slide right spring wheel arm assembly (14) overcenter wheel yoke tube and secure into positionusing four cap screw (28) and flanged lock nut(37). Repeat step to install left spring wheel armassembly. Keep spacing as wide as possible...
Page 37 - WING ASSEMBLY; Install Wing Cylinder & Transport lock
A ss e mb l y 3 7 MAN0763 (10/10/2008) Install CV Drive (Optional) Before installing cutter input driveline to gearbox, checkthe tag wired to the driveline and the tag wired to theinput shaft of gearbox. Ensure the tag rpm speedsmatch the rpm speed decal on front of cutter. After con-firming all spe...
Page 38 - Install Wing Wheel Yoke
3 8 A s s e m b l y MAN0763 (10/10/2008) Figure 29 . Wing Cylinder & Wing Transport Lock Installation Install Wing Wheel Yoke 1. Attach wing wheel yoke (6) to the wing using pivotpins (31). Make sure pin flange is on the undersideof the deck. See Figure 30. 2. Secure pivot pins to deck using car...
Page 39 - Install Wing Wheel Yoke Adjustment Link; Install Wing Driveline
A ss e mb l y 3 9 MAN0763 (10/10/2008) Install Wing Wheel Yoke Adjustment Link Use a suitable lifting device of sufficient capac- ity. Use adequate personnel to handle heavy com-ponents. 1. With a lifting device raise right wing and lock in theup position using the wing lock-up bar. Leave liftingdev...
Page 40 - OPTIONAL EQUIPMENT
4 0 A s s e m b l y MAN0763 (10/10/2008) OPTIONAL EQUIPMENT Install Tandem Wheel Assembly (Center) 1. Slide spring wheel arm assembly (1) over right sideof center wheel yoke tube and secure into positionusing four cap screw (22) and flanged lock nut(23). Repeat step to install spring wheel armassemb...
Page 41 - INSTALL CHAIN OR BELT SHIELDING
A ss e mb l y 4 1 MAN0763 (10/10/2008) INSTALL CHAIN OR BELT SHIELDING Full chain shielding must be installed when operating in populated areas or other areas wheret h r o w n o b j e c ts c o u l d i n j u r e p e o p l e o r d a m a g eproperty. • If this machine is not equipped with full chainshi...
Page 43 - Winch Kit Installation
A ss e mb l y 4 3 MAN0763 (10/10/2008) Figure 37 . Belt Shielding Installation - Right Wing Winch Kit Installation Figure 38 . Roller Assembly Installation 1. Locate and drill one 9/16" hole in each wing usingdimensions shown in Figure 38. Assemble items 1,2, 3 and 4. Use assembly to locate and ...
Page 44 - D e a l e r C h e c k L i s ts; DEALER CHECK LISTS; PRE-DELIVERY CHECK LIST; DELIVERY CHECK LIST
4 4 D e a l e r C h e c k L i s ts MAN0725 (10/3/2008) DEALER CHECK LISTS PRE-DELIVERY CHECK LIST (DEALER’S RESPONSIBILITY) Inspect the equipment thoroughly after assembly toensure it is set up properly before delivering it to thecustomer. The following check lists are a reminder of points toinspect...
Page 46 - P a r ts
4 6 P a r ts MAN0763 (10/10/2008) MAIN FRAME ASSEMBLY (FRONT SECTION) (Rev. 01/27/2010)
Page 50 - Right Wing Shown
5 0 P a r ts MAN0763 (10/10/2008) WING ASSEMBLY Right Wing Shown
Page 52 - WING & CENTER GEARBOX ASSEMBLY
5 2 P a r ts MAN0763 (10/10/2008) WING & CENTER GEARBOX ASSEMBLY
Page 54 - SPLITTER GEARBOX ASSEMBLY
5 4 P a r ts MAN0763 (10/10/2008) SPLITTER GEARBOX ASSEMBLY REF PART PART QTY DESCRIPTION 540 RPM 1000 RPM 1 1029698 1029699 - Complete splitter gearbox 2 21542 21542 24 10 mm Lock washer 3 307201 307201 24 M10-1.5 x 30 HHCS 4 1019613 1019613 1 Input cap 5 1019575 1019575 1 Input shaft 6 1019589 101...
Page 55 - CENTER DECK DRIVE ASSEMBLY
P a r ts 5 5 MAN0763 (10/10/2008) CENTER DECK DRIVE ASSEMBLY REF PART QTY DESCRIPTION A 1027297 1 Complete center drive assembly 1 1004961 1 Yoke, 1-3/4, 20 spline 2 110 2 Cross & bearing kit 3 40576 1 Inboard yoke 4 1005521 1 Grease fitting 5 57416 1 Friction clutch 1340 1-3/4, 20 spline 6 5743...
Page 58 - 40 RPM FRONT CV DRIVE
5 8 P a r ts MAN0763 (10/10/2008) 540 RPM FRONT CV DRIVE REF PART QTY DESCRIPTION A 1021103 1 Complete CV drive ( 540 RPM ) 1 19851 1 Slide lock repair kit 2 58774 1 Yoke QD CV 1.375 - 6 ( 540 RPM ) 3 58759 2 CV U-Joint repair kit Cat 6 55E 4 58760 1 CV Body with fitting 5 1021313 1 Yoke and shaft C...
Page 60 - WING DRIVE ASSEMBLY
6 0 P a r ts MAN0763 (10/10/2008) WING DRIVE ASSEMBLY REF PART QTY DESCRIPTION 1 1027296 Complete wing drive assembly 2 1019111 1 Yoke 1-3/4 20 special 3 38352 2 Cross and bearing kit 2400 4 90317352 1 Inboard yoke S4 5 40764 2 Spring pin 10 x 80 6 1019112 1 Inner profile S4L 7 1019115 1 Outer shiel...
Page 64 - SINGLE ROW
6 4 P a r ts MAN0763 (10/10/2008) CHAIN SHIELDING - CENTER SECTION (OPTIONAL) SINGLE ROW DOUBLE ROW REF PART QTY DESCRIPTION 1 1027131 1 Front center chain plate 2 1027132 1 Front right chain plate 3 1027133 1 Front left chain plate 4 1027141 2 Rear chain plate 8 1003644 4 Pin, 22 to 24 chains 9 100...
Page 67 - HYDRAULIC CYLINDERS
P a r ts 6 7 MAN0763 (10/10/2008) HYDRAULIC CYLINDERS 3-1/2 x 8 3-1/2 x 16 REF PART PART QTY DESCRIPTION 1 10475 52234 Complete cylinder 2 23540 23540 1 Seal repair kit (includes items 2A - 2G) 2A † † 1 Wiper seal 2B † † 1 Rod seal 2C † † 1 Rod O-ring 2D † † 2 Cap seal 2E † † 2 Cap O-ring 2F † † 2 P...
Page 68 - HYDRAULIC CYLINDER STROKE CONTROL KIT
6 8 P a r ts MAN0763 (10/10/2008) HYDRAULIC CYLINDER STROKE CONTROL KIT CROSSBAR PULLER (OPTIONAL) REF PART QTY DESCRIPTION 1 24098 1 Stroke control set for 1-1/4" cylinder rod (contains items 2 - 5) 2 – – – – 2 1-1/2" Segment 3 – – – – 1 1-1/4" Segment 4 – – – – 1 1" Segment 5 – – –...
Page 69 - Winch Kit Operation
P a r ts 6 9 MAN0763 (10/10/2008) WINCH KIT (OPTIONAL) REF PART QTY DESCRIPTION A 1019456 - Winch kit, complete 1 52478 4 Idler bracket 2 6696 2 Chain idler casting 3 409 2 Clevis pin, 1/2 x 2 4 22411 2 Klik pin, 3/16 x 1 5 3379 * - HHCS, 1/2 NC x 1-1/2 GR5 6 11900 * - Lock nut, 1/2 NC flanged 7 186...
Page 71 - NOTES
Page 72 - A p p e n d i x; BOLT TORQUE CHART
7 2 A p p e n d i x Bolt Torque & Size Charts (Rev. 3/28/2007) BOLT TORQUE CHART Always tighten hardware to these values unless a different torque value or tightening procedure is listed for a specific application. Fasteners must always be replaced with the same grade as specified in the manual ...
Page 73 - BOLT SIZE CHART; SAE Bolt Thread Sizes; MM
A p p e n d i x 7 3 Bolt Torque & Size Charts (Rev. 3/28/2007) BOLT SIZE CHART NOTE: Chart shows bolt thread sizes and corresponding head (wrench) sizes for standard SAE and metric bolts. ABBREVIATIONS AG .............................................................. Agriculture ASABE .............
Page 74 - I n d e x; INDEX
7 4 I n d e x MAN0763 (10/10/2008) INDEX A ADJUSTMENTS Cutting Height 15 Slip Clutch 22 ASSEMBLY Dealer Set-Up Instructions 33 Fill Gearboxes 39 Optional Equipment 40 D DEALER CHECK LIST Check Lists Delivery (Dealer’s Responsibility) 44 Pre-Delivery (Dealer’s Responsibility) 44 DEALER SERVICE Crossb...
Page 75 - WARRANTY
F-3079 (Rev. 3/31/2010) Woods Equipment Company 2606 South Illinois Route 2 Post Office Box 1000Oregon, Illinois 61061 USA 800-319-6637 tel800-399-6637 faxwww.WoodsEquipment.com WARRANTY All Models Except Mow’n Machine TM Zero-Turn Mowers Please Enter Information Below and Save for Future Reference....
Page 76 - (Replacement Parts For All Models Except Mow’n Machine; Zero-Turn Mowers and Woods Boundary
F-8494 (Rev. 6/23/2005) ©2008 Woods Equipment Company. All rights reserved. WOODS and the Woods logo are trademarks of Woods Equipment Company. All othertrademarks, trade names, or service marks not owned by Woods Equipment Company that appear in this manual are the property of their respectivecompa...
