Page 2 - I n t r o d u c t i o n
2 I n t r o d u c t i o n Gen’l (Rev. 3/5/2010) TO THE DEALER: Assembly and proper installation of this product is the responsibility of the Woods ® dealer. Read manual instructions and safety rules. Make sure all items on the Dealer’s Pre-Delivery and Delivery Check Lists in the Operator’s Manualar...
Page 3 - TABLE OF CONTENTS
I n t r o d u c t i o n 3 MAN0632 (5/15/2007) TABLE OF CONTENTS INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 GENERAL INFORMATION ...
Page 4 - I n t r o d u ct i o n; SPECIFICATIONS; WARNING
4 I n t r o d u ct i o n MAN0632 (5/15/2007) SPECIFICATIONS 3-Point Hitch: BB48X, BB60X, BB72X . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Category 1BB84X . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Category 1 & 2 Cutting Height . . . . . . . . . ....
Page 5 - S a f e t y; Free Mower Safety Video; Industrial and Agricultural Mower Safety; . The 22 minute video, developed in cooperation with; BE TRAINED; Safety Video Order Form
S a f e t y 5 Safety Video Order Form (8/2/2005) Free Mower Safety Video Fill out and return the order form and we will send you a FREE VHSor DVD video outlining Industrial and Agricultural Mower Safety Practices . The 22 minute video, developed in cooperation with AEM (Association of Equipment Manu...
Page 6 - S a fe ty; Free Mower / Cutter Safety Video Order Form; VHS; Please send me; Also, available from the Association of Equipment Manufacturers:
6 S a fe ty Safety Video Order Form (Rev. 2/6/2006) Free Mower / Cutter Safety Video Order Form 3 (Select one)
VHS Format - VHS01052 Safety Video
DVD Format - DVD01052 Safety Video Please send me Name: ________________________________________ Phone: __________________ Address: __________________...
Page 7 - TRAINING; SAFETY RULES
S a f e t y 7 Single Spindle Cutter LD/MD (Rev. 10/27/2006) TRAINING Safety instructions are important! Read all a t ta c hm e n t a n d p o w e r u n i t m a n u a l s ; f o l l o w a l lsafety rules and safety decal information. (Replace-ment manuals and safety decals are available fromyour dealer...
Page 8 - MAINTENANCE
8 S a f e t y Single Spindle Cutter LD/MD (Rev. 10/27/2006) (Safety Rules continued from previous page) Full chain, rubber, or steel band shielding must be installed when operating in populated areas orother areas where thrown objects could injure peo-ple or damage property. • If this machine is not...
Page 9 - STORAGE
S a f e t y 9 Single Spindle Cutter LD/MD (Rev. 10/27/2006) installed securely to ensure equipment is in a safecondition before putting unit into service. Make sure all safety decals are installed. Replace if damaged. (See Safety Decals section forlocation.) Make sure shields and guards are properly...
Page 10 - ROTATING BLADES AND; ROTATING DRIVELINE; CONTACT CAN CAUSE DEATH; SAFETY & INSTRUCTIONAL DECALS; Replace Immediately If Damaged!
1 0 S a fe ty MAN0632 (5/15/2007) 1 - SERIAL NUMBER PLATE ROTATING BLADES AND THROWN OBJECTS Do not put hands or feet under or into mower when engine is running. Before mowing, clear area of objects that may be thrown by blade. Keep bystanders away. Keep guards in place and in good condition. BLADE ...
Page 11 - DANG
S a f e t y 11 MAN0632 (5/15/2007) 7 - PN 1004114 10 - PN 33347 GUARD MISSING. DO NOT OPERATE. DANGER 33347E DANGER DANGER GUARD MISSING. DO NOT OPERATE. CRUSHING AND PINCHING HAZARD Be extremely careful handling various parts of the machine. They are heavy and hands, fingers, feet, and other body p...
Page 12 - O p e r a t i o n; OPERATION; TRACTOR STABILITY; CAUTION
1 2 O p e r a t i o n MAN0632 (5/15/2007) OPERATION The operator is responsible for the safe operation ofthe cutter. The operator must be properly trained.Operators should be familiar with the cutter, the tractor,and all safety practices before starting operation. Readthe safety rules and safety dec...
Page 13 - Top Link Adjustment - BB48X Only; Quick Hitch Attachment - BB48X Only
O p e r a t i o n 1 3 MAN0632 (5/15/2007) 3. Adjust the tractor lower 3-point arm anti-swaydevices to prevent cutter from swinging side to sideduring transport. 4. Adjust tractor drawbar so that it will not interferewith cutter or driveline. Top Link Adjustment - BB48X Only (Figure 2) Figure 2 . Top...
Page 14 - Standard Hitch
1 4 O p e r a t i o n MAN0632 (5/15/2007) Figure 4 . Standard Hitch and Quick Hitch Configurations - BB60X, BB72X & BB84X ATTACHING CUTTER TO TRACTOR - BB60X, BB72X, BB84X ONLY Standard Hitch 1. Position tractor 3-point arms between the mastplates and secure with hitch pins and cotter pin.See le...
Page 15 - DRIVELINE ATTACHMENT
O p e r a t i o n 1 5 MAN0632 (5/15/2007) DRIVELINE ATTACHMENT Attach the cutter to the tractor 3-point hitch (or quickhitch if available). Do not attach driveline. Raise andlower cutter to determine maximum and minimum dis-tance between the tractor PTO shaft and the gearboxinput shaft. If the dista...
Page 16 - DRIVELINE INTERFERENCE CHECK; SHREDDING MATERIAL
1 6 O p e r a t i o n MAN0632 (5/15/2007) 8. File and clean cut ends of both drive halves. Do not use tractor if proper driveline engagement can-not be obtained through these methods. Connect driveline to tractor PTO shaft, making sure thespring-activated locking collar slides freely and locksdrivel...
Page 17 - CHECK CHAIN ADJUSTMENT; OPERATING TECHNIQUE; PRE-OPERATION CHECK LIST
O p e r a t i o n 1 7 MAN0632 (5/15/2007) CHECK CHAIN ADJUSTMENT 1. Refer to Install Optional Check Chains, page 42 for check chain installation. 2. After making cutting height adjustment, adjust bothchains (3) in check chain bracket (2) so you havethe same number of links on each side. This willkee...
Page 18 - O w n e r S e r v i c e; OWNER SERVICE; BLOCKING METHOD; LUBRICATION INFORMATION
1 8 O w n e r S e r v i c e MAN0632 (5/15/2007) OWNER SERVICE The information in this section is written for operatorswho possess basic mechanical skills. If you need help,your dealer has trained service technicians available.For your protection, read and follow the safety informa-tion in this manua...
Page 19 - BLADE SERVICING; Blade Installation
O w n e r S e r v i c e 1 9 MAN0632 (5/15/2007) Figure 12 . Jackstand Placement and Lubrication Points BLADE SERVICING Blade Removal (Figure 13) NOTICE ■ If blade pin is seized in crossbar and extreme force will be needed to remove it, support crossbarfrom below to prevent gearbox damage. Figure 13 ...
Page 20 - Blade Sharpening; SLIP CLUTCH ADJUSTMENT
2 0 O w n e r S e r v i c e MAN0632 (5/15/2007) 3. Align crossbar (8) with blade access hole in cutterframe. Apply a liberal coating of Never Seez ® or equivalent to blade pin and crossbar hole. Makesure blade offset is away from cutter. Push bladepin through crossbar. Pin should rotate freely prior...
Page 21 - Comer; Model
O w n e r S e r v i c e 2 1 MAN0632 (5/15/2007) Figure 15 . Slip Clutch Assembly 1. Flange yoke 2. Friction disc 3. Hub, 1-3/8" round bore 4. Thrust plate 5. Belleville spring plate 6. 10 mm x 1.5P x 55 mm Cap screw 7. 10 mm x 1.5P Hex nut Comer Walterscheid Model "A" "B" BB48X 1...
Page 23 - TROUBLESHOOTING; MOWING CONDITIONS
O w n e r S e r v i c e 2 3 MAN0632 (5/15/2007) TROUBLESHOOTING MOWING CONDITIONS PROBLEM POSSIBLE CAUSE SOLUTION Grass cut lower in center of swath than at edge Height of cutter lower at rear or front Adjust cutter height and attitude so that cutter rear and front are within 1/2" of same height...
Page 24 - D e a l e r S e r v i c e; DEALER SERVICE; GEARBOX MAINTENANCE
2 4 D e a l e r S e r v i c e MAN0632 (5/15/2007) DEALER SERVICE The information in this section is written for dealer ser-vice personnel. The repair described here requiresspecial skills and tools. If your shop is not properlyequipped or your mechanics are not properly trained inthis type of repair...
Page 25 - D e a l e r S e rv i c e; Vertical Shaft Seal Repair; Horizontal Seal Leak Repair; Remove Gearbox from Cutter; Disassemble Gearbox
D e a l e r S e rv i c e 2 5 MAN0632 (5/15/2007) SEAL REPAIR(ON FLAT TOP, BB48X, BB60X, BB72X S/N 1159928 AND BEFORE; BB84X) (Figure 18) Vertical Shaft Seal Repair 1. Disconnect and remove the rear driveline from thegearbox. 2. Remove vent plug (27) and siphon gear lube fromhousing through this open...
Page 26 - Reassemble Gearbox
2 6 D e a l e r S e r v i c e MAN0632 (5/15/2007) Reassemble Gearbox 1. Clean housing, paying specific attention to areaswhere gaskets will be installed. 2. Wash housing and all components thoroughly.Select a clean area for gearbox assembly. Replaceall seals, bearings, and gaskets. All parts must be...
Page 31 - CROSSBAR REMOVAL
D e a l e r S e rv i c e 3 1 MAN0632 (5/15/2007) CROSSBAR REMOVAL 1. It is necessary to gain access to bottom side ofcutter for crossbar removal. See OWNER SERVICE, page 18 . NOTE: You will need to use either the puller screw (Item 6, Figure 21) or a small hydraulic jack toremove the crossbar. 2. To...
Page 32 - CROSSBAR INSTALLATION; UNIVERSAL JOINT REPAIR
3 2 D e a l e r S e r v i c e MAN0632 (5/15/2007) CROSSBAR INSTALLATION 1. Using emery cloth (220 or finer), remove surfacerust, Loctite ® and foreign material from hub, splined gearbox, vertical shaft, and crossbar asshown in Figure 22. Figure 22 2. Install crossbar (2) on splined shaft. Install wa...
Page 34 - D e a l e r C h e c k L i s ts; DEALER CHECK LISTS; PRE-DELIVERY CHECK LIST; DELIVERY CHECK LIST
3 4 D e a l e r C h e c k L i s ts MAN0632 (5/15/2007) DEALER CHECK LISTS PRE-DELIVERY CHECK LIST (DEALER’S RESPONSIBILITY) NOTICE ■ Gearbox was not filled at the factory. It must be serviced before operating cutter. (See Fill Gearbox,page 41). Failure to service will result in damage togearbox. Ins...
Page 35 - NOTES
D e a l e r C h e c k L i s ts 3 5 MAN0632 (5/15/2007) NOTES
Page 36 - A s s e m b l y; ASSEMBLY; DEALER SET-UP INSTRUCTIONS
3 6 A s s e m b l y MAN0632 (5/15/2007) ASSEMBLY DEALER SET-UP INSTRUCTIONS Assembly of this cutter is the responsibility of theWoods dealer. It should be delivered to the owner com-pletely assembled, lubricated, and adjusted for normalcutting conditions. The cutter is shipped partially assembled. A...
Page 39 - INSTALL TAILWHEEL
A s s e m b l y 3 9 MAN0632 (5/15/2007) INSTALL TAILWHEEL 1. Attach tailwheel bracket (6) to cutter at thetailwheel pivot holes (5B) using cap screw (13) andflange lock nut (14) previously removed. NOTE: Make sure grease fitting on tube is on top when installing tailwheel. 2. Select desired height a...
Page 40 - INSTALL DRIVELINE
4 0 A s s e m b l y MAN0632 (5/15/2007) BB60X, BB72X & BB84X Standard & Quick Hitch Set-Up 1. Leave A-frame and top link attached together. 2. Remove bolt (60), spacer (10) and nut (12) fromfront hole in brace bar (7). 3. Assemble top link to brace bar with previoushardware as shown in Figur...
Page 41 - Driveline Slip Clutch - BB72X and BB84X; INSTALL SAFETY SHIELDING; FILL GEARBOX
A s s e m b l y 4 1 MAN0632 (5/15/2007) 3. Install driveline onto gearbox input shaft andsecure with bolt (1) and nut (2). 4. Secure driveline with bolt (1) and nut (2). 5. Lubricate rear driveline half and install frontdriveline half. 6. Attach tether chain to diagonal brace bar. Figure 39 . Slip C...
Page 42 - INSTALL OPTIONAL CHECK CHAINS
4 2 A s s e m b l y MAN0632 (5/15/2007) INSTALL OPTIONAL CHECK CHAINS Check chains are used to carry the front of cutter at aset height. 1. Thread check chains (3) through check chainbracket (2). 2. Attach lower end of check chain (3) to mast plate (9or 11) with bolt (6), washer (7), and nut (8). 3....
Page 44 - P a rts; BRUSHBULL STANDARD-DUTY MAIN ASSEMBLY
4 4 P a rts MAN0632 (5/15/2007) BRUSHBULL STANDARD-DUTY MAIN ASSEMBLY BB48X, BB60X, BB72X & BB84X (BB84X SHOWN) 65 - Safety Decal Set66 - Complete Decal Set REF PART QTY DESCRIPTION 3 57236 1 Rear band - BB48X 3 57210 1 Rear band - BB60X 3 57183 1 Rear band - BB72X 3 57184 1 Rear band - BB84X 5 ...
Page 45 - P a r ts
P a r ts 4 5 MAN0632 (5/15/2007) BB48X, BB60X, BB72X & BB84X MAIN ASSEMBLY PARTS LIST REF PART QTY DESCRIPTION 12 19025 14 5/8 NC Flange lock nut 13 40775 1 Spirol pin 10 mm x 65 mm 14A 1030524 2 Bushing, flanged .984 x 1.378 x .98 14B 1030522 1 Hub, 4 bolt 4 x 8 15 1028815 1 Tailwheel clevis 16...
Page 47 - GEARBOX ASSEMBLY PARTS LIST
P a r ts 4 7 MAN0632 (5/15/2007) GEARBOX ASSEMBLY PARTS LIST (Continued) CHECK CHAIN ASSEMBLY (OPTIONAL) REF PART QTY DESCRIPTION 9 20890 1 Bearing-Ball 10 20897 1 Ring retainer 81mm internal (BB48X, BB60X, BB72X) 11 * 1 Cotter pin 12 57466 2 Snap ring 13 20895 1 Snap ring (BB48X, BB60X, BB72X) 14 5...
Page 49 - BB48X COMER STANDARD DRIVELINE ASSEMBLY
P a r ts 4 9 MAN0632 (5/15/2007) BB48X COMER STANDARD DRIVELINE ASSEMBLY REF PART QTY DESCRIPTION A 1009509 1 Complete 540 driveline asy 1 1001300 2 Complete collar yoke C12 1-3/8 - 6 2 38478 2 Cross & bearing kit 3 1019442 1 Outer cone fix ring 4 30922 6 Protection fixing screw 5 1019444 1 Inne...
Page 50 - BB60X COMER STANDARD DRIVELINE ASSEMBLY
5 0 P a rts MAN0632 (5/15/2007) BB60X COMER STANDARD DRIVELINE ASSEMBLY REF PART QTY DESCRIPTION A 1009510 1 Complete 540 driveline 1 1001300 2 Complete collar yoke C12 1-3/8 - 6 2 38478 2 Cross & bearing kit 3 1019442 1 Outer cone fix ring 4 30922 6 Protection fixing screw 5 1019444 1 Inner con...
Page 51 - BB48X & BB60X COMER SLIP CLUTCH DRIVELINE ASSEMBLY (OPTIONAL)
P a r ts 5 1 MAN0632 (5/15/2007) BB48X & BB60X COMER SLIP CLUTCH DRIVELINE ASSEMBLY (OPTIONAL) REF PART QTY DESCRIPTION A 1020900 1 Complete 540 driveline assembly 1 1001300 2 Complete collar yoke C12 1-3/8 - 6 2 38478 2 Cross & bearing kit 3 1019442 1 Outer cone fix ring 4 30922 6 Protectio...
Page 52 - BB72X COMER SLIP CLUTCH DRIVELINE ASSEMBLY
5 2 P a rts MAN0632 (5/15/2007) BB72X COMER SLIP CLUTCH DRIVELINE ASSEMBLY REF PART QTY DESCRIPTION A 1020901 1 Complete 540 driveline asy 1 1001300 2 Complete collar yoke C12 1-3/8 - 6 2 38478 2 Cross and bearing kit 3 1019442 1 Outer cone fix ring 4 30922 6 Protection fixing screw 5 1019444 1 Inne...
Page 53 - BB84X COMER SLIP CLUTCH DRIVELINE ASSEMBLY
P a r ts 5 3 MAN0632 (5/15/2007) BB84X COMER SLIP CLUTCH DRIVELINE ASSEMBLY REF PART 60 Series PART 50 Series QTY DESCRIPTION A 1024144 1024144 1 Complete driveline asy 1 1001325 1028775 1 Complete collar yoke 2 30962 36990 2 Cross and bearing kit 3 1001333 1028776 1 Outer bearing kit 4 1001309 3092...
Page 54 - BB84X WALTERSCHEID SLIP CLUTCH DRIVELINE ASSEMBLY
5 4 P a rts MAN0632 (5/15/2007) BB84X WALTERSCHEID SLIP CLUTCH DRIVELINE ASSEMBLY REF PART QTY DESCRIPTION 1 40574 1 Yoke 1-3/8 - 6 spline 2 110 2 Cross & bearing kit 3 40764 2 Spring pin 10 x 80 4 40575 1 Inboard yoke 5 40587 1 Inner profile 6 40588 1 Outer profile 7 40576 1 Inboard yoke 8 5741...
Page 56 - A p p e n d i x; BOLT TORQUE CHART
5 6 A p p e n d i x Bolt Torque & Size Charts (Rev. 3/28/2007) BOLT TORQUE CHART Always tighten hardware to these values unless a different torque value or tightening procedure is listed for a specific application. Fasteners must always be replaced with the same grade as specified in the manual ...
Page 57 - BOLT SIZE CHART; SAE Bolt Thread Sizes; MM
A p p e n d i x 5 7 Bolt Torque & Size Charts (Rev. 3/28/2007) BOLT SIZE CHART NOTE: Chart shows bolt thread sizes and corresponding head (wrench) sizes for standard SAE and metric bolts. ABBREVIATIONS AG .............................................................. Agriculture ASABE .............
Page 58 - I n d e x; INDEX
5 8 I n d e x MAN0632 (5/15/2007) INDEX A ASSEMBLY Dealer Set-Up Instructions 36 D DEALER CHECK LISTS Delivery (Dealer’s Responsibility) 34 Pre-Delivery (Dealer’s Responsibility) 34 DEALER SERVICE Crossbar Installation 32 Removal 31 Gearbox Maintenance 24 Horizontal Leak Repair 25, 28 Seal Installat...
Page 59 - WARRANTY
F-3079 (Rev. 2/14/2011) Woods Equipment Company 2606 South Illinois Route 2 Post Office Box 1000Oregon, Illinois 61061 USA 800-319-6637 tel800-399-6637 faxwww.WoodsEquipment.com WARRANTY All Models Except Mow’n Machine TM Zero-Turn Mowers Please Enter Information Below and Save for Future Reference....
Page 60 - (Replacement Parts For All Models Except Mow’n Machine; Zero-Turn Mowers and Woods Boundary
F-8494 (Rev. 6/23/2005) WARRANTY (Replacement Parts For All Models Except Mow’n Machine TM Zero-Turn Mowers and Woods Boundary TM Utility Vehicles) Woods Equipment Company (“WOODS”) warrants this product to be free from defect in material andworkmanship for a period of ninety (90) days from the date...
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