Page 2 - i i; NOTE
i i Introduction (2/9/01) TO THE DEALER: Assembly and proper installation of this product is the responsibility of the WOODS dealer. Read manual instructionsand safety rules. Make sure all items on the Dealer’s Pre-Delivery and Delivery Check Lists in the Operator’s Manualare completed before releas...
Page 3 - I n t r o d u c t i o n 1; TABLE OF CONTENTS
I n t r o d u c t i o n 1 MAN0137 (9/14/01)) TABLE OF CONTENTS INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ii SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 GENERAL INFORMATION...
Page 4 - I n t r o d u c t i o n; SPECIFICATIONS; WARNING
2 I n t r o d u c t i o n MAN0137 (9/14/01) SPECIFICATIONS Cutting Width. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60” Cutting Height Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ....
Page 5 - S a fe t y; SAFETY RULES
S a fe t y 3 UM60/72 Mower Safety Rules (Rev. 7/22/2004) TRAINING Safety instructions are important! Read all a t ta c h m e n t a n d p o w e r u n i t m a n u a l s ; f o l l o w a l lsafety rules and safety decal information. (Replace-ment manuals are available from dealer or, in theUnited Stat...
Page 8 - S a fe t y; SAFETY & INSTRUCTIONAL DECALS; Replace Immediately If Damaged!
6 S a fe t y MAN0137 (9/14/01) DC4000A HIGH-PRESSURE HYDRAULIC OIL LEAKS CAN PENETRATE SKIN RESULTING IN SERIOUS INJURY, GANGRENE OR DEATH. n Check for leaks with cardboard; never use hand. n Before loosening fittings: lower load, release pressure, andbe sure oil is cool. n Consult physician immedia...
Page 9 - S a f e t y 7; SHIELD MISSING; DANGER; DANGER
S a f e t y 7 MAN0137 (9/14/01) TO AVOID SERIOUS INJURY OR DEATH, n Read Operator’s Manual (availablefrom dealer) and follow all safetyprecautions. n Keep all shields in place and in goodcondition. n Operate mower from tractor seat only. n Lower mower, stop engine andremove key before dismountingtra...
Page 10 - O p e r a t i o n; OPERATION; CAUTION
8 O p e r a t i o n MAN0137 (9/14/01) OPERATION The operator is responsible for the safe operation ofthis mower. The operator must be properly trained.Operators should be familiar with the power unit,mower, and all safety practices before starting opera-tion. Read the safety rules and safety decals ...
Page 11 - O p e r a t i o n 9; Operation; IMPORTANT
O p e r a t i o n 9 MAN0137 (9/14/01) Operation Cont’d Adjust Cutting Height 1. Mower cutting height is raised, lowered, and maintained by adjusting caster and gauge wheels.Refer to Figure 2 and accompanying chart for approx-imate cutting heights. 2. Raise mower with tractor hydraulics to adjust gau...
Page 12 - 0 O p e r a t i o n
1 0 O p e r a t i o n MAN0137 (9/14/01) Operation Cont’d Remove Mower from Tractor NOTE: The lift mechanism maybe left on the tractor when mower is removed. 1. Lift mower off of ground and remove adjustment pins from gauge and caster wheel adjustment points. 2. Lower mower to ground, stop engine, an...
Page 13 - O p e r a t i o n 11
O p e r a t i o n 11 MAN0137 (9/14/01) Operation Cont’d Operating Techniques Operating Tips 1. Proper ground speed will depend upon the ter- rain, the height, type, and density of material to becut. 2. Normally, ground speed will range from two to five mph. Tall dense material should be cut at a low...
Page 14 - 2 O p e r a t i o n
1 2 O p e r a t i o n MAN0137 (9/14/01) Operation Cont’d Uneven Terrain Do not operate on steep slopes. Do not stop, start, or change directions sud- denly on slopes. Use extreme care and reduce ground speed on slopes and rough terrain. Watch for hidden hazards on the terrain during operatio...
Page 15 - O w n e r S e r v i c e 1 3; OWNER SERVICE
O w n e r S e r v i c e 1 3 MAN0137 (9/14/01) OWNER SERVICE The information in this section is written for operatorswho possess basic mechanical skills. If you needhelp, your dealer has trained service techniciansavailable. For your protection, read and follow thesafety information in this manual. ...
Page 16 - 4 O w n e r S e r v i c e
1 4 O w n e r S e r v i c e MAN0137 (9/14/01) OWNER SERVICE Cont’d Lubrication 1. Do not let excess grease collect on or around parts, particularly when operating in sandy areas. 2. Figure 6 shows the lubrication points. The accom- panying chart gives the frequency of lubrication inoperating hours, ...
Page 17 - O w n e r S e r v i c e 1 5
O w n e r S e r v i c e 1 5 MAN0137 (9/14/01) OWNER SERVICE Cont’d Figure 6 Lubrication Points DC2962A REF DESCRIPTION FREQUENCY 1 Caster pivot 8 hrs. 2 Chaster wheel 8 hrs. 3 Blade Spindle 24 hrs. 4 Gearbox- Check level(check for leaks daily) 50 hrs. 5 Drive shaft U-Joints 8 hrs. 6 Rear gauge wheel...
Page 18 - 6 O w n e r S e r v i c e
1 6 O w n e r S e r v i c e MAN0137 (9/14/01) OWNER SERVICE Cont’d BLADE SERVICING Inspect blades for condition and proper installationeach time before operation. Replace any blade that isbent, excessively nicked, worn or has any other dam-age. Small nicks can be ground out when sharpening. Remove B...
Page 19 - O w n e r S e r v i c e 1 7
O w n e r S e r v i c e 1 7 MAN0137 (9/14/01) OWNER SERVICE Cont’d Install Blades Your dealer can supply genuine replacement blades. Substitute blades may not meet originalequipment specifications and may be dangerous. IMPORTANT ■ We recommend you install a new Nylok blade bolt when you replace th...
Page 20 - 8 O w n e r S e r v i c e
1 8 O w n e r S e r v i c e MAN0137 (9/14/01) OWNER SERVICE Cont’d Replace Belt ■ Use care when installing or removing belt from spring-loaded idler at step 5. Springs storeenergy when extended and, if released suddenly,can cause personal injury. One of the major causes of belt failure is improperin...
Page 21 - D e a l e r S e r v i c e 1 9; DEALER SERVICE
D e a l e r S e r v i c e 1 9 MAN0137 (9/14/01) DEALER SERVICE The information in this section is written for dealerservice personnel. The repair described here requiresspecial skills and tools. If your shop is not properlyequipped or your mechanics are not properly trainedin this type of repair, yo...
Page 22 - 0 D e a l e r S e r v i c e
2 0 D e a l e r S e r v i c e MAN0137 (9/14/01) DEALER SERVICE Cont’d Assemble Blade Spindle IMPORTANT ■ Bearing adjustment is set by pressing sleeve against bearing cone until proper adjustment isattained. ■ Improper positioning of seals can cause seal failure. 1. Bearing cups and cones are designe...
Page 23 - D e a l e r S e r v i c e 2 1
D e a l e r S e r v i c e 2 1 MAN0137 (9/14/01) DEALER SERVICE Cont’d Install Blade Spindle IMPORTANT ■ Pulley installation sequence is very important for bearing life. Follow the sequence exactly. 1. Insert spindle through bottom of mower deck and install three mounting bolts. Be sure to positiongr...
Page 24 - 2 D e a l e r S e r v i c e
2 2 D e a l e r S e r v i c e MAN0137 (9/14/01) DEALER SERVICE Cont’d UNIVERSAL JOINT REPAIR Figure 13 U-Joint Exploded View Disassemble U-Joint 1. Remove snap rings from inside of yokes in four locations as shown in Figure 14. Figure 14 2. With snap rings removed, support drive in vise, hold yoke i...
Page 25 - D e a l e r S e r v i c e 2 3
D e a l e r S e r v i c e 2 3 MAN0137 (9/14/01) DEALER SERVICE Cont’d Disassemble U-Joint cont’d 3. Clamp cup in vise as shown in Figure 16 and tap on yoke to completely remove cup from yoke. Repeatsteps two and three for opposite cup. Figure 16 4. Place universal cross in vise as shown in Figure 17...
Page 26 - 4 D e a l e r S e r v i c e
2 4 D e a l e r S e r v i c e MAN0137 (9/14/01) DEALER SERVICE Cont’d Assemble U-Joint 1. Place seals securely on bearing cups. Insert cup into yoke from outside and press in with hand pres-sure as far as possible. 2. Insert journal cross into bearing cup with grease fitting away from the shaft. Be ...
Page 27 - D e a l e r S e r v i c e 2 5
D e a l e r S e r v i c e 2 5 MAN0137 (9/14/01) DEALER SERVICE Cont’d Remove Gearbox 1. Disconnect drive shaft and remove key from key- way. 2. Remove belt and remove gear stand from mower. 3. Turn gear stand over. There are two set screws in the split taper bushing; remove them. Insert one setscrew...
Page 28 - 6 D e a l e r S e r v i c e; NOTES
2 6 D e a l e r S e r v i c e MAN0137 (9/14/01) DEALER SERVICE Cont’d NOTES Install Drive Pulley 1. Install drive pulley (19) with split taper bushing (12) on gearbox vertical shaft. Make sure key (82)and keyways are aligned. 2. Position center line of drive pulley (19) 15/16" (plus or minus 1/3...
Page 29 - Tro u b l e S h o o t i n g 2 7
Tro u b l e S h o o t i n g 2 7 MAN0136 (9/28/01) TROUBLE SHOOTING TROUBLE SHOOTING MOWING CONDITIONS Problem Possible Solutions Grass cut higher in center of swath than at edges Height of mower higher at front than at rear Check cutting height adjustment. Refer to chart on page 9 Loose blades Check...
Page 30 - 8 Tr o u b l e S h o o t i n g
2 8 Tr o u b l e S h o o t i n g MAN0136 (9/28/01) Trouble Shooting Cont’d. * Check belt for damage by laying it flat on the floor. A belt that does not lay flat (has humps or twists, indicatingbroken or stretched cords) it must be replaced. TROUBLE SHOOTING BELT CONDITIONS Problems Possible Solutio...
Page 31 - A s s e m b l y 2 9; ASSEMBLY
A s s e m b l y 2 9 MAN0137 (9/14/01) ASSEMBLY DEALER SET-UP INSTRUCTIONS Assembly of this mower is the responsibility of theWoods dealer. If should be delivered to the ownercompletely assembled, lubricated, and adjusted fornormal mowing conditions. Set up the mower as received from the factory with...
Page 32 - 0 A s s e m b l y; Assembly Instructions
3 0 A s s e m b l y MAN0137 (9/14/01) Assembly Instructions Cont’d Install Left Front Lift Stop 1. Attach left front lift stop (4) and spacer plate (2) to tractor clutch housing mounting pad (5) with bolts (10& 11). Bolt (10) is 5 mm shorter than bolt (11). Use theshorter bolts in the top holes ...
Page 33 - A s s e m b l y 3 1
A s s e m b l y 3 1 MAN0137 (9/14/01) Assembly Instructions Cont’d Install Right Front Lift Stop 1. Slide right front lift stop (4) over rockshaft (3). 2. Place spacer plate (2) over front lift stop and secure both to tractor clutch housing mounting pad(5) with bolts (7 & 8) and hardened flat wa...
Page 34 - 2 A s s e m b l y
3 2 A s s e m b l y MAN0137 (9/14/01) Assembly Instructions Cont’d Install Right Rear Rockshaft 1. Jack up rear of tractor, block securely, and remove right rear tire. 2. Apply Loctite ®a 242 to both 12 mm x 25 mm bolts (9). 3. Install right rear rockshaft mounting bracket (3) to tractor transmissio...
Page 35 - A s s e m b l y 3 3
A s s e m b l y 3 3 MAN0137 (9/14/01) Assembly Instructions Cont’d Install Left Rear Rockshaft 1. Jack up rear of tractor, block securely, and remove left rear tire. 2. Apply Loctite ®a 242 to both 12 mm x 25 mm bolts (9). 3. Install left rear rockshaft mounting bracket (3) to tractor transmission (...
Page 36 - 4 A s s e m b l y
3 4 A s s e m b l y MAN0137 (9/14/01) Assembly Instructions Cont’d Install Transport Lock-Up 1. Slide lock-up bar (2) into left front lift stop (1). 1. Attach lock-up bar extension (3) using 1-1/4" hex bolts (10) and 3/8" locknut (9). 2. Thread 1/2" jam nut (8) and clevis yoke (5) onto l...
Page 37 - A s s e m b l y 3 5
A s s e m b l y 3 5 MAN0137 (9/14/01) Assembly Instructions Cont’d Assemble Mechanical Lift Pull Rod 1. Thread jam nut (17) onto pull rod (7) until it bot- toms out. NOTE: For tractor models 7000, 7200, and 7205, use pull rod (7A) with bend up to clear hydraulic line. 2. Thread clevis yoke (8) onto ...
Page 38 - 6 A s s e m b l y
3 6 A s s e m b l y MAN0137 (9/14/01) Assembly Instructions Cont’d PREPARE MOWER Install Discharge Chute 1. Position discharge chute (2) over stud (5) on mower frame (1). 2. Install carriage bolts (3) (attached to discharge chute assembly) and secure with nuts (4). 3. Install knob (6) on stud (5). 1...
Page 39 - A s s e m b l y 3 7
A s s e m b l y 3 7 MAN0137 (9/14/01) Assembly Instructions Cont’d Install Rear Lift Bars 1. Thread jam nut (3) onto upper rear lift bar (1) until it bottoms out. 2. Thread upper rear lift bar into lower rear lift bar (2) to obtain the 8-1/4" dimension shown. 3. Hand tighten jam nut against lowe...
Page 40 - 8 A s s e m b l y
3 8 A s s e m b l y MAN0137 (9/14/01) Assembly Instructions Cont’d Install Rear Gauge Wheel 1. Assemble gauge wheel with grease fitting facing outward for lubrication access. 1. Insert sleeve (68) through wheel (6). 2. Place washer (63) on bolt (69) and insert through sleeve in wheel and rear gauge ...
Page 41 - A s s e m b l y 3 9
A s s e m b l y 3 9 MAN0137 (9/14/01) Assembly Instructions Cont’d Install Gearbox Vent Plug 1. Remove and discard solid plug from top of gear- box cover. 2. Remove level plug (2) when filling and checking oil level. 3. Fill gearbox with SAE 90W oil until it reaches level hole in front of gearbox. 4...
Page 42 - 0 A s s e m b l y
4 0 A s s e m b l y MAN0137 (9/14/01) Assembly Instructions Cont’d Attach Mower to Tractor Refer to Figure 37. Keep all persons away from operator control area while performing adjustments, service, ormaintenance. Make sure spring-activated locking pin or col- lar slides freely and is seated fir...
Page 43 - A s s e m b l y 4 1
A s s e m b l y 4 1 MAN0137 (9/14/01) Assembly Instructions Cont’d Adjust Mower with Mechanical Lift 1. Remove clevis pin connecting rear pull rod (10) to the rear lift arm assembly (12). 2. Raise tractor lower 3-point lift arms (3) to their highest position. 3. Remove clevis pin that connects clevi...
Page 44 - 2 A s s e m b l y
4 2 A s s e m b l y MAN0137 (9/14/01) Assembly Instructions Cont’d PRE-DELIVERY CHECK LIST DELIVERY CHECK LIST (DEALER’S RESPONSIBILITY) Inspect the equipment thoroughly after assembly tomake sure it is set up properly before delivering it tothe customer. The following check list is a reminder ofpoi...
Page 45 - CONTACT YOUR WOODS DEALER TO ORDER PARTS; To locate your nearest dealer:; To order correct parts, provide this information to your dealer:
P a rts PARTS CONTACT YOUR WOODS DEALER TO ORDER PARTS To locate your nearest dealer: Check the Dealer Locator at www. WoodsEquipment .com, or In the United States and Canada, phone 1-800-319-6637 Outside the United States, phone 1-815-732-9509 plus the appropriate international dialing code f...
Page 46 - 2 A p p e n d i x; BOLT TORQUE CHART
5 2 A p p e n d i x Bolt Torque & Size Charts (Rev. 9/5/00) BOLT TORQUE CHART Always tighten hardware to these values unless a different torque value or tightening procedure is listed for a specific application.Fasteners must always be replaced with the same grade as specified in the manual par ...
Page 47 - A p p e n d i x 5 3; BOLT SIZE CHART; ABBREVIATIONS
A p p e n d i x 5 3 Bolt Torque & Size Charts (Rev. 9/5/00) BOLT SIZE CHART NOTE: Chart shows bolt thread sizes and corresponding head (wrench) sizes for standard SAE and metric bolts. 5/16 3/8 1/2 5/8 3/4 7/8 SAE Bolt Thread Sizes MM 25 50 75 100 125 150 175 IN 1 2 3 4 5 6 7 Metric Bolt Thread ...
Page 48 - WARRANTY
F-8494 (Rev. 7/15/2004) Woods Equipment Company 2606 South Illinois Route 2 Post Office Box 1000Oregon, Illinois 61061 815-732-2141 tel815-732-7580 faxwww.WoodsEquipment.com WARRANTY (Replacement Parts For All Models Except Mow’n Machines) WEC Company, d/b/a Woods Equipment Company (“WOODS”), warran...
Page 50 - PART NUMBER
Woods Equipment Company 2606 Illinois Route 2 SouthPost Office Box 1000Oregon, Illinois 61061 815-732-2141 tel815-732-7580 fax © 2001 Woods Equipment Company. All rights reserved. PART NUMBER MAN0137
