Woods BB720X - Manual

S a f e t y 5 Safety Video Order Form (8/2/2005) Free Mower Safety Video Fill out and return the order form and we will send you a FREE VHSor DVD video outlining Industrial and Agricultural Mower Safety Practices . The 22 minute video, developed in cooperation with AEM (Association of Equipment Manu...

6 S a fe ty Safety Video Order Form (Rev. 2/6/2006) Free Mower / Cutter Safety Video Order Form 3 (Select one) … VHS Format - VHS01052 Safety Video … DVD Format - DVD01052 Safety Video Please send me Name: ________________________________________ Phone: __________________ Address: __________________...

S a fe t y 7 Single Spindle_MD (Rev. 5/11/2007) INSTALLATION Hydraulics must be connected as instructed in thi s ma nual . Do not s ubs titute parts , modi fy, orconnect in any other way. TRAINING Safety instructions are important! Read all a t ta c hm e n t a n d p o w e r u n i t m a n u a l s ; f...

8 S a fe ty Single Spindle_MD (Rev. 5/11/2007) (Safety Rules continued from previous page) Inspect chain, rubber, or steel band shielding before each use. Replace if damaged. Make sure shields and guards are properly installed and in good condition. Replace if dam-aged. Remove accumulated debris fro...

S a fe t y 9 Single Spindle_MD (Rev. 5/11/2007) imum transport speed. Doing so could result in: • Loss of control of the implement and tractor • Reduced or no ability to stop during braking • Implement tire failure • Damage to the implement or its components. Use additional caution and reduce speed ...

1 0 S a fe t y MAN0654 (Rev. 10/19/2007) 1 - SERIAL NUMBER PLATE 12 - PN 57123RED REFLECTOR 9" ROTATING BLADES AND THROWN OBJECTS Do not put hands or feet under or into mower when engine is running. Before mowing, clear area of objects that may be thrown by blade. Keep bystanders away. Keep guar...

S a f e t y 11 MAN0654 (Rev. 10/19/2007) 10 - PN 33347 GUARD MISSING. DO NOT OPERATE. DANGER 33347E DANGER DANGER GUARD MISSING. DO NOT OPERATE. 14 - PN 1004114 (Safety Decals continued on next page) CRUSHING AND PINCHING HAZARD Be extremely careful handling various parts of the machine. They are he...

1 2 S a fe t y MAN0654 (Rev. 10/19/2007) HIGH-PRESSURE HYDRAULIC OIL LEAKS CAN PENETRATE SKIN RESULTING IN SERIOUS INJURY, GANGRENE OR DEATH. n Check for leaks with cardboard; never use hand. n Before loosening fittings: lower load, release pressure, andbe sure oil is cool. n Consult physician immed...

O p e ra t i o n 1 3 MAN0654 (Rev. 10/19/2007) OPERATION The operator is responsible for the safe operation ofthe cutter. The operator must be properly trained.Operators should be familiar with the cutter, the tractor,and all safety practices before starting operation. Readthe safety rules and safet...

1 4 O p e r a t i o n MAN0654 (Rev. 10/19/2007) Figure 2 . Cutter to Tractor Connection QUICK HITCH SET-UP AND TOP LINK ADJUSTMENT NOTICE ■ Avoid contact with driveline when raising cut- ter. ■ Make sure driveline will not bottom out at the shortest length and that it has at least 1/3 overlapat the ...

O p e ra t i o n 1 5 MAN0654 (Rev. 10/19/2007) Shortening Driveline NOTICE ■ If attaching with quick hitch, the distance between the tractor PTO and gearbox input shaftwill increase. Please follow the steps as you wouldfor a 3-point hitch to insure proper engagement. 1. Move cutter up and down to ge...

1 6 O p e r a t i o n MAN0654 (Rev. 10/19/2007) DRIVELINE INTERFERENCE CHECK 1. Check for clearance between driveline and cutterdeck. 2. Slowly lift cutter and observe driveline. If clearancebetween driveline and cutter deck is less than 1inch, shorten top link or limit upper travel of lowerhitch ar...

O p e ra t i o n 1 7 MAN0654 (Rev. 10/19/2007) To Remove: Hold driveline into position, pull locking collar back, andslide driveline off tractor PTO shaft. Figure 9 . Lock Collar CONNECTING CUTTER TO TRACTORBB840XP (PULL-TYPE) NOTICE ■ The horizontal distance between the end of the tractor PTO shaft...

1 8 O p e r a t i o n MAN0654 (Rev. 10/19/2007) DRIVELINE ADJUSTMENTBB840XP (PULL-TYPE) With the cutting height established, adjust the drivelinecarrier bearings in the H-frames so that the front drive-line is parallel to the ground with cutter in cutting posi-tion. TRANSPORTING BB840XP (PULL-TYPE) ...

2 0 O w n e r S e r v i c e MAN0654 (Rev. 10/19/2007) OWNER SERVICE The information in this section is written for operatorswho possess basic mechanical skills. If you need help,your dealer has trained service technicians available.For your protection, read and follow the safety informa-tion in this...

O w n e r S e r v i c e 2 1 MAN0654 (Rev. 10/19/2007) Figure 11 . Jackstand Placement and Lubrication Points BLADE SERVICE Blade Removal Figure 12 . Blade Assembly NOTICE ■ If blade pin (1) is seized in crossbar and extreme force will be needed to remove it, supportcrossbar from below to prevent gea...

2 2 O w n e r S e r v i c e MAN0654 (Rev. 10/19/2007) 3. Align crossbar assembly (3) with blade access holein cutter frame. Apply a liberal coating of Never Seez ® or equivalent to blade pin and crossbar hole. Make sure blade offset is away from cutter. 4. Insert blade pin (1) through blade. Push bl...

O w n e r S e r v i c e 2 5 MAN0654 (Rev. 10/19/2007) Periodically or Before Extended Storage ● Clean large debris such as clumps of dirt, grass,crop residue, etc. from machine. ● Remove the remainder using a low-pressure waterspray. 1. Be careful when spraying near scratched or torn safety decals o...

2 6 Tr o u b l e s h o o t i n g MAN0654 (Rev. 10/19/2007) TROUBLESHOOTING MOWING CONDITIONS PROBLEM POSSIBLE CAUSE SOLUTION Grass cut lower in center of swath than at edge Height of cutter lower at rear or front Adjust cutter height and attitude so that cutter rear and front are within 1/2" of ...

Tr o u b l e s h o o t i n g 2 7 MAN0654 (Rev. 10/19/2007) NOTES

2 8 D e a l e r S e r v i c e MAN0654 (Rev. 10/19/2007) DEALER SERVICE The information in this section is written for dealer ser-vice personnel. The repair described here requiresspecial skills and tools. If your shop is not properlyequipped or your mechanics are not properly trained inthis type of ...

D e a l e r S e r v i c e 2 9 MAN0654 (Rev. 10/19/2007) Vertical Shaft Repair Refer to Figure 18. 1. Disconnect and remove the rear driveline from thegearbox. 2. Remove vent plug (24) and siphon gear lube fromhousing through this opening. 3. Remove crossbar (see Crossbar Removal, page 31 ). 4. Remov...

3 0 D e a l e r S e r v i c e MAN0654 (Rev. 10/19/2007) GEARBOX REPAIR Remove Gearbox from Cutter Refer to Figure 18. 1. Disconnect and remove the rear driveline from thegearbox. 2. Remove breather level plug (24) and siphon gearlube from housing through this opening. 3. Remove 9 ga. wire and nut fr...

D e a l e r S e r v i c e 3 1 MAN0654 (Rev. 10/19/2007) 13. Slide shim (13) over input shaft (3) and secure withsnap ring (10). 14. Check input shaft end float by moving the inputshaft (3) by hand. If end float is higher than 0.012",insert shim between input shaft (3) and rearbearing (7). Repeat...

3 2 D e a l e r S e r v i c e MAN0654 (Rev. 10/19/2007) CROSSBAR INSTALLATION Using emery cloth (220 or finer), remove surfacerust, Loctite ® and foreign material from hub, splined gearbox, vertical shaft, and crossbar asshown in Figure 20. Figure 20 Refer to Figure 21. 8. Install crossbar (2) on sp...

D e a l e r S e r v i c e 3 3 MAN0654 (Rev. 10/19/2007) 3. Clamp cup in vise as shown in Figure 25 and tapon yoke to completely remove cup from yoke.Repeat Step 2 & 3 for opposite cup. Figure 25 . Remove Bearing Cups 4. Place universal cross in vise as shown in Figure 26and tap on yoke to remove...

A ss e mb l y 3 5 MAN0654 (Rev. 10/19/2007) ASSEMBLY DEALER SET-UP INSTRUCTIONS Assembly of this cutter is the responsibility of theWoods dealer. If should be delivered to the owner com-pletely assembled, lubricated, and adjusted for normalcutting conditions. Complete Dealer Check Lists, page 44 whe...

3 6 A s s e m b l y MAN0654 (Rev. 10/19/2007) Disassemble Shipping Unit Refer to Figure 29. 1. Position cutter flat and place a block underneaththe rear of the cutter to raise it off the ground. 2. Remove all parts that are wired or strapped tocutter. Remove parts from manual tube andhardware that i...

A ss e mb l y 3 7 MAN0654 (Rev. 10/19/2007) Install Slip Clutch Driveline Figure 32 . Slip Clutch Driveline Assembly A new slip clutch, or one that has been in storage overthe winter, may seize. NOTICE ■ A grade 8.8 metric bolt must be used to attach clutch driveline to gearbox. 1. Before operating ...

3 8 A s s e m b l y MAN0654 (Rev. 10/19/2007) ASSEMBLE BB840XP (PULL-TYPE) Install Tailwheel Yoke Refer to Figure 34. 1. Position pull-type wheel yoke (1) behind cutter withcylinder lugs offset to the right. 2. Attach wheel yoke brackets to rear deck lugs usingtwo clevis pins, secure with cotter pin...

4 0 A s s e m b l y MAN0654 (Rev. 10/19/2007) Install Tongue 1. Align tongue (1) with top holes on the inside ofmast plates. 2. Assemble 3/4 x 2-1/2 bolt (4), 3/4 washer (2), 3/4 x1-1/8 x 5/8 bushing (18), washer (3) and nut (19).As shown in Figure 35. 3. Attach attitude rod (27) to tongue as shown ...

A ss e mb l y 4 1 MAN0654 (Rev. 10/19/2007) Figure 36 . Three-Joint Drive Installation Install Three-Joint Drive Refer to Figure 36. 1. Position shield (13) against the gearbox andsecure with cap screw (15), lock washer (16), andflat washer (14). Torque to 12 lbs-ft. 2. Attach rear half (1) of drive...

4 2 A s s e m b l y MAN0654 (Rev. 10/19/2007) Figure 38 . Optional Check Chain Assembly INSTALL CHECK CHAIN (OPTIONAL) Check chains are used to carry the front of cutter at aset height. See Figure 38. 1. Thread check chains (3) through check chainbracket (2). 2. Attach lower end of check chain (3) t...

4 4 D e a l e r C h e c k L i s t MAN0654 (Rev. 10/19/2007) DEALER CHECK LISTS PRE-DELIVERY CHECK LIST(DEALER’S RESPONSIBILITY) NOTICE ■ Gearbox was not filled at the factory. It must be serviced before operating cutter. (See Fill Gearbox,page 37). Failure to service will result in damage togearbox....

P a r ts 4 5 MAN0654 (Rev. 10/19/2007) BRUSHBULLRotary CuttersBB600X BB840X BB720X BB840XP BB600X, BB720X, BB840X, BB840XP ASSEMBLY . . . . . . . . . . . 46 - 47 GEARBOX ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 - 49 BB600X & BB720X SLIP CLUTCH DRIVE ASSEMBLY ....

4 8 P a r ts MAN0654 (Rev. 10/19/2007) GEARBOX ASSEMBLY

P a r ts 4 9 MAN0654 (Rev. 10/19/2007) GEARBOX ASSEMBLY PARTS LIST REF PART QTY DESCRIPTION 58804 1 Gearbox, Repair assembly (BB600X) 58805 1 Gearbox, Repair assembly (BB720X) 58806 Gearbox, Repair assembly (BB840X) 1 57314 1 Gear crown Z22 M7 (BB600X) 1 57315 1 Gear crown Z25 M6.5 (BB720X) 1 57316 ...

5 0 P a r ts MAN0654 (Rev. 10/19/2007) BB600X & BB720X SLIP CLUTCH DRIVE ASSEMBLY REF PART QTY DESCRIPTION 57413 1 Complete 540 Drive assembly 1 40574 1 Yoke, 1-3/8 Spline ASGE 2 110 2 Cross and bearing 3 40764 2 Spring pin 10 X 80 4 40575 1 Inboard yoke 5 40587 1 Inner profile 6 40593 1 Outer p...

P a r ts 5 1 MAN0654 (Rev. 10/19/2007) BB840X SLIP CLUTCH DRIVE ASSEMBLY REF PART QTY DESCRIPTION 57417 1 Complete 540 Drive assembly 1 40574 1 Yoke 1-3/8 - 6 spline 2 110 2 Cross & bearing kit 3 40764 2 Spring pin 10 x 80 4 40575 1 Inboard yoke 5 40587 1 Inner profile 6 40593 1 Outer profile &a...

5 6 P a r ts MAN0654 (Rev. 10/19/2007) BB840XP (PULL-TYPE) REAR TAILWHEEL YOKE ASSEMBLY REF PART QTY DESCRIPTION 1 1023152 1 Rear yoke 2 1003491 1 Attitude rod 3 46605 2 Clevis pin 1.00 x 2.26 4 1631 1 Headless pin 1.00 x 2.72 5 -------- - Tire and hub (see page 60) 6 1285 * 6 Cotter pin 1/4 x 1-1/2...

6 0 P a r ts MAN0654 (Rev. 10/19/2007) BB720X & BB840X DUAL TAILWHEEL (OPTIONAL) WITH WHEEL HUB ASSEMBLY REF PART QTY DESCRIPTION 1 57101 1 Dual tailwheel assembly 2 12881 2 Washer T160 ETC w/cap 3 12889 2 3/32 x 1-9/16 OD O-ring 4 2370 4 Washer, 1.62 x 3 x .18 5 4674* 2 3/8 x 2 Spirol pin 6 155...

P a r ts 6 3 MAN0654 (Rev. 10/19/2007) BB840XP (PULL-TYPE) HYDRAULIC HOSE KIT BB480XP HYDRAULIC CYLINDER STROKE CONTROL KIT REF PART QTY DESCRIPTION 1 9382 2 1/4 x 156 Hose kit and fittings(contains items 2 thru 4) 2 10290 2 90° Elbow, 1/4 NPTM x 1/4 NPTFwith 1/16 restrictor 3 8669 2 Hose, 1/4 NPT x...

6 4 A p p e n d i x Bolt Torque & Size Charts (Rev. 3/28/2007) BOLT TORQUE CHART Always tighten hardware to these values unless a different torque value or tightening procedure is listed for a specific application. Fasteners must always be replaced with the same grade as specified in the manual ...

A p p e n d i x 6 5 Bolt Torque & Size Charts (Rev. 3/28/2007) BOLT SIZE CHART NOTE: Chart shows bolt thread sizes and corresponding head (wrench) sizes for standard SAE and metric bolts. ABBREVIATIONS AG .............................................................. Agriculture ASABE .............

6 6 I n d e x MAN0654 (Rev. 10/19/2007) INDEX ASSEMBLY Dealer Set-up Instructions 35 Disassemble Shipping Unit 36 Fill Gearbox 37Install Safety Shielding Install Optional Chain Shielding 37Install Rubber Deflector & Foot Guard 37 DEALER CHECK LIST Delivery Check (Dealer’s Responsibility) 44Pre-D...

F-3079 (Rev. 3/31/2010) Woods Equipment Company 2606 South Illinois Route 2 Post Office Box 1000Oregon, Illinois 61061 USA 800-319-6637 tel800-399-6637 faxwww.WoodsEquipment.com WARRANTY All Models Except Mow’n Machine TM Zero-Turn Mowers Please Enter Information Below and Save for Future Reference....

F-8494 (Rev. 6/23/2005) ©2007 Woods Equipment Company. All rights reserved. WOODS and the Woods logo are trademarks of Woods Equipment Company. All othertrademarks, trade names, or service marks not owned by Woods Equipment Company that appear in this manual are the property of their respectivecompa...