Woods BW15LH - Manual

S a f e t y 5 Safety Video Order Form (8/2/2005) Free Mower Safety Video Fill out and return the order form and we will send you a FREE VHSor DVD video outlining Industrial and Agricultural Mower Safety Practices . The 22 minute video, developed in cooperation with AEM (Association of Equipment Manu...

6 S a fe ty Safety Video Order Form (Rev. 2/6/2006) Free Mower / Cutter Safety Video Order Form 3 (Select one) … VHS Format - VHS01052 Safety Video … DVD Format - DVD01052 Safety Video Please send me Name: ________________________________________ Phone: __________________ Address: __________________...

S a f e t y 7 BW180LH_SR (10/15/2009) INSTALLATION Hydraulics must be connected as instructed in this m anua l. Do not sub stitute pa rts, m odify, orconnect in any other way. TRAINING Safety instructions are important! Read all a t ta c h m e n t a n d p o w e r u n i t m a n u a l s ; f o l l o w ...

8 S a f e t y BW180LH_SR (10/15/2009) (Safety Rules continued from previous page) Before starting power unit, check all equipment driveline guards for damage. Replace any damagedguards. Make sure all guards rotate freely on alldrivelines. If guards do not rotate freely on drive-lines, repair and rep...

S a f e t y 9 BW180LH_SR (10/15/2009) Always comply with all state and local lighting and marking requirements. Never allow riders on power unit or attachment. Power unit must be equipped with ROPS or ROPS cab and seat belt. Keep seat belt securelyfastened. Falling off power unit can result in death...

1 0 S a f e t y BW180LH_SR (10/15/2009) (Safety Rules continued from previous page) Keep all persons away from operator control a r e a wh i l e p e r f or mi n g a d j u s t m e nts , s e r v i c e , ormaintenance. Make certain all movement of equipment com- ponents has stopped before approaching f...

S a fe ty 11 MAN0810 (9/24/2009) 4 - PN 18869 SHIELD MISSING DO NOT OPERATE - PUT SHIELD ON 18869-B DANGER BE CAREFUL! Use a clean, damp cloth to clean safety decals. Avoid spraying too close to decals when using a pressure washer; high-pressure water can enter through very small scratches or under ...

1 2 S a fe ty MAN0810 (9/24/2009) 6 - PN 15503 FALLING OFF CAN RESULT IN BEING RUN OVER. „ Tractor must be equipped with ROPS (or ROPS CAB) and seatbelt. Keep foldable ROPS systems in “locked up” position at alltimes. „ Buckle Up! Keep seat belt securely fastened. „ Allow no riders. RAISED EQUIPMENT...

S a f e t y 1 3 MAN0810 (9/24/2009) SAFETY & INSTRUCTIONAL DECALS ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Replace Immediately If Damaged! 11 - PN 1004991 TRANSPORT LOCK AND CYLINDER REQUIREMENTS 1004991 TRANSPORT LOCK WA R N I N G RAISED CUTTER CAN DROP AND CRUSH ers must be equipped w...

1 4 O p e ra t i o n MAN0810 (9/24/2009) OPERATION The designed and tested safety of this machinedepends on it being operated within the limitations asexplained in this manual. Be familiar with and follow allsafety rules in the manual, on the cutter and on thetractor. The safe operation of this cutt...

O p e r a t i o n 1 5 MAN0810 (9/24/2009) Interference Check 1. Be sure that tractor 3-point lift links do not interferewith hydraulic hoses, cutter driveline, or cutterframe. 2. Check for straight-ahead operation and at fullturning angles. If there is any interference, removethe lower lift links. 3...

1 6 O p e ra t i o n MAN0810 (9/24/2009) CUTTER OPERATION When beginning operation of the cutter, make sure thatall persons are in a safe location. Power for operating the cutter is supplied by the tractorPTO. Operate PTO at 540. Know how to stop the tractor and cutter quickly in anemergency. Engage...

O p e r a t i o n 1 7 MAN0810 (9/24/2009) TRANSPORTING Power unit must be equipped with ROPS or ROPS cab and seat belt. Keep seat belt securelyfastened. Falling off power unit can result in deathf ro m b e i n g ru n ov e r o r c ru s h e d . K e e p fo l d a b l eROPS system in “locked up” position...

O w n e r S e r v i c e 1 9 MAN0810 (9/24/2009) OWNER SERVICE The information in this section is written for operatorswho possess basic mechanical skills. If you need help,your dealer has trained service technicians available.For your protection, read and follow the safety informa-tion in this manua...

2 0 O w n e r S e r v i c e MAN0810 (9/24/2009) Figure 5 . Jackstand Placement and Lubrication Points LUBRICATION Do not let excess grease collect on or around parts,particularly when operating in sandy areas. See Figure 5 for lubrication points and frequency orlubrication based on normal operating ...

O w n e r S e r v i c e 2 1 MAN0810 (9/24/2009) Seasonal Lubrication In addition to the daily recommended lubrication, amore extensive application is recommended season-ally. 1. Fill CV double yokes with 20 pumps of grease withthe joints in a straight line. 2. Articulate CV body to maximum angle sev...

2 2 O w n e r S e r v i c e MAN0810 (9/24/2009) Blade Sharpening NOTICE ■ When sharpening blades, grind the same amount on each blade to maintain balance.Replace blades in pairs. Unbalanced blades willcause excessive vibration, which can damagegearbox bearings. Vibration may also cause struc-tural c...

O w n e r S e r v i c e 2 3 MAN0810 (9/24/2009) SHIELDING REPAIR Full chain or rubber shielding must be installed when operating in populated areas or other areaswhere thrown objects could injure people or dam-age property. • If this machine is not equipped with full chainor rubber shielding, operat...

2 4 Tro u b l e s h o o t i n g MAN0810 (9/24/2009) TROUBLESHOOTING PROBLEM POSSIBLE CAUSE SOLUTION Does not cut Dull blades Sharpen blades. Worn or broken blades Replace blades. (Replace in pairs only.) Incorrect PTO speed Set at rated PTO speed. Ground speed too fast Reduce ground speed. Drive not...

D e a l e r S e r v i c e 2 5 MAN0810 (9/24/2009) DEALER SERVICE The information in this section is written for dealer ser-vice personnel. The repair described here requiresspecial skills and tools. If your shop is not properlyequipped or your mechanics are not properly trained inthis type of repair...

2 6 D e a l e r S e r v i c e MAN0810 (9/24/2009) VERTICAL SHAFT SEAL REPAIR (SPINDLE BOX) Refer to Figure 11. 1. Disconnect and remove the driveline from thegearbox. 2. Remove vent plug (3) and siphon gear lube fromhousing through this opening. 3. Remove crossbar (See “CROSSBAR REMOVAL”on page 31.)...

2 8 D e a l e r S e r v i c e MAN0810 (9/24/2009) ASSEMBLE GEARBOX Refer to Figure 11. 1. Clean housing, paying specific attention to areaswhere gaskets will be installed. 2. Wash housing and all components thoroughly.Select a clean area for gearbox assembly. Replaceall seals, bearings, and gaskets....

D e a l e r S e r v i c e 2 9 MAN0810 (9/24/2009) SPLITTER GEARBOX REPAIR (Figure 12) Removal from Cutter 1. Disconnect and remove all drivelines fromgearbox. 2. Remove the four cap screw and lock washers thatsecure gearbox to cutter, and remove gearbox. NOTE: Gearbox is heavy: do not attempt to mov...

3 0 D e a l e r S e r v i c e MAN0810 (9/24/2009) Check Gearbox 1. Place top cover (21) on housing and secure intoposition using six cap screws (20). 2. Check gearbox for leaks by: plugging all holesexcept one, applying 4 psi of compressed air, andimmersing gearbox in water. Verify gearbox doesnot l...

D e a l e r S e r v i c e 3 1 MAN0810 (9/24/2009) CROSSBAR REMOVAL 1. It is necessary to gain access to bottom side ofcutter for crossbar removal. See Blocking Methodpage 19. NOTE: You will need to use either the puller screw (Item 6, Figure 14) or a small hydraulic jack toremove the crossbar. 2. Re...

3 2 D e a l e r S e r v i c e MAN0810 (9/24/2009) CROSSBAR INSTALLATION 1. Using emery cloth (220 or finer), remove surfacerust, Loctite ® and foreign material from hub, splined gearbox vertical shaft, and crossbarassembly. 2. Slide crossbar assembly (10) onto splined shaft.Install nut (86) and alig...

D e a l e r S e r v i c e 3 3 MAN0810 (9/24/2009) 4. Place universal cross in vise as shown in Figure 20and tap on yoke to remove cup. Repeat Step 3 forfinal removal. Drive remaining cup out with a driftand hammer. Figure 20 U-Joint Assembly 1. Place seals securely on bearing cups. Insert cupinto yo...

3 4 A s s e m b l y MAN0810 (9/24/2009) ASSEMBLY INSTRUCTIONS DEALER SET-UP INSTRUCTIONS Assembly of this cutter is the responsibility of theWOODS dealer. It should be delivered to the ownercompletely assembled, lubricated and adjusted for nor-mal cutting conditions. The cutter is shipped partially ...

A ss e mb l y 3 5 MAN0810 (9/24/2009) Install Height Adjustment Cylinder Refer to Figure 23. 1. Attach base end of cylinder (21) to the spring arm(19) using clevis pin (32) and two cotter pins (80). 2. Extend cylinder rod and place transport lockbracket (22) over cylinder rod clevis. 3. Position cyl...

3 6 A s s e m b l y MAN0810 (9/24/2009) Install Wheel and Hub 1. Insert wheel hub into outside of wheel yoke arm(17) and align holes. 2. Secure into position using cap screw (64) andflanged lock nut (68). 3. Attach wheel to hub using five lug nuts. Install thechamfered side of the lug nut toward the...

A ss e mb l y 3 7 MAN0810 (9/24/2009) Install CV Drive 1. Align hole in drive yoke with groove on gearboxinput shaft and slide rear half of drive (5) ontoshaft. 2. Secure with bolt and nut supplied with drive. Figure 26 . CV Drive Installation Install Wing Use a suitable lifting device of sufficient...

3 8 A s s e m b l y MAN0810 (9/24/2009) 2. Slide spacer (38) and lock-up bar (13) over clevispin (33) on back side of cylinder lug & secure with1"x1-7/8" washers (53) and cotter pins (80). 3. Attach base end of wing cylinder (4) to cylinderlinks (11 & 12) and washers (52) using clevi...

A ss e mb l y 3 9 MAN0810 (9/24/2009) Install Wing Wheel Yoke Adjustment Link Use a suitable lifting device of sufficient capac- ity. Use adequate personnel to handle heavy com-ponents. 1. With a lifting device raise right wing and lock in theup position using the wing lock-up bar. Leave liftingdevi...

4 0 A s s e m b l y MAN0810 (9/24/2009) Install Chain or Belt Shielding Full chain shielding must be installed when operating in populated areas or other areas wheret h r o w n o b j e c ts c o u l d i n j u r e p e o p l e o r d a m a g eproperty. • If this machine is not equipped with full chainsh...

D e a l e r C h e c k L i s ts 4 3 MAN0810 (9/24/2009) DEALER CHECK LISTS PRE-DELIVERY CHECK LIST (DEALER’S RESPONSIBILITY) Inspect the equipment thoroughly after assembly toensure it is set up properly before delivering it to thecustomer. The following check lists are a reminder of points toinspect...

4 6 P a rts MAN0810 (9/24/2009) MAIN FRAME ASSEMBLY (FRONT SECTION) 90 - COMPLETE DECAL SET 91 - SAFETY DECAL SET (Rev. 3/3/2010)

P a r ts 4 7 MAN0810 (9/24/2009) MAIN FRAME ASSEMBLY (FRONT SECTION) REF PART QTY DESCRIPTION 1 19160KT 1 Blade kit, CCW 2 1032298 1 Gearbox (see page 54) 3 1032185 1 Driveline complete, 1340, 1.75-20.8 w/ clutch (see page 56) 4 1003687 1 Splitter gearbox (see page 52) 5 1032189 1 CV drive (see page...

5 0 P a rts MAN0810 (9/24/2009) WING ASSEMBLY (Rev. 3/3/2010)

5 2 P a rts MAN0810 (9/24/2009) SPLITTER GEARBOX ASSEMBLY

5 4 P a rts MAN0810 (9/24/2009) WING & CENTER GEARBOX ASSEMBLY

5 6 P a rts MAN0810 (9/24/2009) CENTER DECK DRIVE ASSEMBLY REF PART QTY DESCRIPTION A 1032185 1 Complete Center Drive Assembly 1 1029929 1 Yoke, 1-3/8, 6 Spline 2 154 2 Cross & Bearing Kit 3 40573 2 Inboard Yoke 4 40583 1 Outer Profile 5 40775 2 Spring Pin, 10 x 65 6 1029928 1 Friction Clutch 12...

P a r ts 5 7 MAN0810 (9/24/2009) CV DRIVE ASSEMBLY REF PART QTY DESCRIPTION A 1032189 1 Complete CV drive 1 19851 1 Slide lock repair kit 2 1032289 1 Yoke QD CV 1-3/8 - 6 3 1032290 2 CV U-Joint repair kit Cat 4 35E 4 1032291 1 CV Body with fitting 5 1032292 1 Yoke and shaft CV 1.31-20 spline 6 10246...

P a r ts 6 5 MAN0810 (9/24/2009) HYDRAULIC CYLINDERS Wing 3 x 10 Center 3 x 8 REF PART PART QTY DESCRIPTION 2 19810 19810 4 Seal repair kit (includes 2A thru 2G) - or - - or - 2 19810HD 19810HD 4 Seal kit w/ heavy duty piston seal 2A ‡ ‡ 1 Wiper seal 2C ‡ ‡ 2 1-1/4 ID U-Cup 2D ‡ ‡ 2 Barrel O-ring 2E...

6 6 P a rts MAN0810 (9/24/2009) HYDRAULIC CYLINDER STROKE CONTROL KIT CROSSBAR PULLER (OPTIONAL) REF PART QTY DESCRIPTION 1 24098 1 Stroke control set for 1-1/4" cylinder rod (contains items 2 - 5) 2 – – – – 2 1-1/2" Segment 3 – – – – 1 1-1/4" Segment 4 – – – – 1 1" Segment 5 – – – –...

P a r ts 6 7 MAN0810 (9/24/2009) WINCH KIT (OPTIONAL) REF PART QTY DESCRIPTION A 1019456 - Winch kit, complete 1 52478 4 Idler bracket 2 6696 2 Chain idler casting 3 409 2 Clevis pin, 1/2 x 2 4 22411 2 Klik pin, 3/16 x 1 5 3379 * - HHCS, 1/2 NC x 1-1/2 GR5 6 11900 * - Lock nut, 1/2 NC flanged 7 1863...

6 8 A p p e n d i x Bolt Torque & Size Charts (Rev. 3/28/2007) BOLT TORQUE CHART Always tighten hardware to these values unless a different torque value or tightening procedure is listed for a specific application. Fasteners must always be replaced with the same grade as specified in the manual ...

A p p e n d i x 6 9 Bolt Torque & Size Charts (Rev. 3/28/2007) BOLT SIZE CHART NOTE: Chart shows bolt thread sizes and corresponding head (wrench) sizes for standard SAE and metric bolts. ABBREVIATIONS AG .............................................................. Agriculture ASABE .............

7 0 I n d e x MAN0810 (9/24/2009) INDEX A ADJUSTMENTS Cutting Height 15 ASSEMBLY Dealer Set-Up Instructions 34 Fill Gearboxes 34 D DEALER CHECK LIST Check Lists Delivery (Dealer’s Responsibility) 43 Pre-Delivery (Dealer’s Responsibility) 43 DEALER SERVICE Crossbar Installation 32 Removal 31 Gearbox ...

F-3079 (Rev. 3/31/2010) Woods Equipment Company 2606 South Illinois Route 2 Post Office Box 1000Oregon, Illinois 61061 USA 800-319-6637 tel800-399-6637 faxwww.WoodsEquipment.com WARRANTY All Models Except Mow’n Machine TM Zero-Turn Mowers Please Enter Information Below and Save for Future Reference....

F-8494 (Rev. 6/23/2005) ©2008 Woods Equipment Company. All rights reserved. WOODS and the Woods logo are trademarks of Woods Equipment Company. All othertrademarks, trade names, or service marks not owned by Woods Equipment Company that appear in this manual are the property of their respectivecompa...