Page 2 - AdvertenCiA; California Advertencia
CALIFORNIA Proposition 65 Warning Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects and other reproductive harm. Californie Proposition 65 Avertissement Les échappements des moteurs diesel et certains de leurs composés sont reconnu...
Page 3 - WOODS; IMPORTANT MESSAGE
3 WOODS 12-2009 IMPORTANT MESSAGE TO THE DEALER: Assembly and proper installation of this product is the responsibility of the Woods® dealer. Read manual instructions and safety rules. Make sure all items on the Dealer’s Pre-Delivery and Delivery Check Lists in the Set-Up instructions are completed ...
Page 4 - TABLE OF CONTENTS
4 WOODS TABLE OF CONTENTS FIGURES PAGE SAFETY ....................................................................................................................................................... 5-11SET-UP INSTRUCTIONS .................................................................................
Page 5 - SAFETY; Signal word definitions
5 WOODS SAFETY NOTICE !!! Unauthorized modifications may present extreme safety hazards to operators and bystanders and could also result in product damage. Woods strongly warns against, rejects and disclaims any modifications, add-on accessories or product alterations that are not designed, develop...
Page 6 - Site preparation and circumstances; PREPARING FOR SAFE OPERATION; WARNING
6 WOODS SAFETY Site preparation and circumstances - Evaluate the terrain to determine what accessories and attachments are needed to properly and safely perform the job. Only use accessories and attachments approved by the manufacturer. - Clear the area to be mowed of objects such as rocks, toys, wi...
Page 7 - Machine preparation; OPERATING SAFELY; In general
7 WOODS Machine preparation - Check operator presence interlock system and brake operation. Adjust or repair any problems before using. - Do not tamper with or defeat safety devices. Keep guards, shields and interlock safety devices in place and in proper working condition. They are for your protect...
Page 8 - Starting
8 WOODS SAFETY Starting - Start only according to instructions in this manual or on the machine. - Before attempting to start the engine, make sure: - the parking brake is on; - the PTO is disengaged; - the traction drive is in NEUTRAL. - When starting the engine, make sure hands and feet are clear ...
Page 9 - Mowing slopes
9 WOODS SAFETY WARNING MANEUVERING SAFELY In general - Slow down before turning. - Do not mow in reverse unless absolutely necessary. Always look behind and down for small children and pets before and during backing. - Be aware when approaching blind corners, shrubs, trees, tall grass or other objec...
Page 10 - MAINTENANCE SAFETY
10 WOODS SAFETY MAINTENANCE SAFETY In general - Maintain machine according to manufacturer's schedule and instructions for maximum safety and best mowing results. - Park machine on level ground. - Never allow untrained personnel to service ma-chine. - Adjust or repair only after the engine has been ...
Page 11 - BATTERY; positive
11 WOODS SAFETY BATTERY Battery acid is caustic and fumes are explosive and can cause serious injury or death. To reduce the risk of personal injury when working near a bat-tery: - When working with battery acid, use protective equipment such as, but not limited to, goggles, face shield, rubber glov...
Page 12 - TOOLS REqUIRED FOR ASSEMBLY
12 WOODS SET-UP INSTRUCTIONS TOOLS REqUIRED FOR ASSEMBLY - Wrecking bar - Claw hammer - Sockets: 1/2”, 15/16 - Wrenches: 18mm, 1/2”, 9/16”, 3/4”, 15/16” - Tire pressure gauge NOTE: All references below to the “right” or “left” are with respect to an operator at the controls. 1. UNCRATE UNIT a) Disca...
Page 13 - SET UP INSTRUCTIONS; FINAL PREPARATIONS
13 WOODS SET UP INSTRUCTIONS 4. FINAL PREPARATIONS - Check the engine and hydraulic oil levels. Top off with the correct oil if necessary. Use 10W30 motor oil for the engine. Use fresh, clean 20W50 motor oil for the hydraulic system. See engine operation manual for specified motor oil viscosity. - C...
Page 14 - LABELS
Page 16 - DECAL IS LOCATED UNDER FOOTPLATE
Page 18 - CONTROLS
18 WOODS CONTROLS At operator's right side KEYSWITCH (K) - The keyswitch has three positions: OFF , RUN , and START . Insert the key and turn it clockwise to move the switch from OFF to RUN . Turn it further to START and hold to engage the starter. Release the key and the switch will return to RUN f...
Page 19 - Off; Right Tank; Left Tank
19 WOODS FUEL SELECTOR VALVE (U) The fuel tank selector valve is located behind the seat. The fuel tank selector valve has three positions: Off : The tank selector is off when the lever points down. The selector should be off whenever the machine is transported or stands unused for any length of tim...
Page 20 - STEERING
20 WOODS Reverse movement - To move the machine straight back, pull both traction levers back equally from their neutral position. Reverse speed increases as the levers are moved back farther. Maximum reverse speed is reached when the levers hit the rear of the forward-reverse slot. When moving in r...
Page 21 - Parking brake in ON position; PUSHING THE MACHINE; OFF
21 WOODS CONTROLS PARKING BRAKE (R) - Pull the parking brake lever up and back to put the parking brake ON. Push it forward and down to put the parking brake OFF. The parking brake must be ON to start the engine. It must also be ON to keep the engine running if the operator leaves the seat. The park...
Page 22 - PRE-OPERATION CHECK LIST; Do Not Overfill
22 WOODS PRE-OPERATION CHECK LIST PRE-OPERATION CHECK LIST(OPERATOR’S RESPONSIBILITY) ___ Review and follow all safety rules and safety decal instructions. ___ Check that all safety decals are installed and in good condition. Replace if damaged. ___ Check to make sure all shields and guards are prop...
Page 23 - OPERATION; FUELING; BEFORE STARTING THE ENGINE; Choke; STARTING THE ENGINE
23 WOODS OPERATION FUELING - Fill fuel tank with good quality, clean, unleaded regular gasoline. Do not use hi-test fuel. - Use a funnel to avoid spilling. WARNING TO CHECK OR ADD FUEL: – Do it outdoors – Do not smoke– Stop engine; allow to cool– Fill to one inch below bottom of filler neck – Do not...
Page 24 - OPERATING NOTES; DRIVING
24 WOODS OPERATION OPERATING NOTES - Practice at slow engine and travel speeds with the PTO off until fully familiar with the controls. - For normal cutting the throttle should be set at the full open position. By using the traction levers to speed up or slow down the machine during use, maximum con...
Page 25 - CUTTING; CUTTING TIPS; DANGER
25 WOODS OPERATION CUTTING 1. Place the discharge chute in the down position or correctly fit a grass collector or mulcher plate. 2. Sit in the seat. 3. Start the engine. 4. Turn the blades on by pulling up on the PTO switch. Do not start the blades at full throttle. Instead, use the slowest throttl...
Page 26 - MAINTENANCE CHART
26 WOODS MAINTENANCE CHART E C N A N E T N I A M N O I T A R E P O n e e w t e b s e m i t m u m i x a m e r a s l a v r e t n i e s e h T . b o j g n i o g n o n a s i e c n a n e t n i a M . s n o it i d n o c e r e v e s r e d n u n e tf o e r o m m r o f r e P . s n o it a r e p o e c n a n e t ...
Page 27 - MAINTENANCE RECORD; NOTES
27 WOODS MAINTENANCE RECORD NOTES __________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________...
Page 28 - MAINTENANCE; CHECK DAILY; Operator Presence Interlock System - Start Operation
28 WOODS MAINTENANCE CHECK DAILY Operator Presence Interlock System - Start Operation For the engine to crank, the parking brake must be on, the PTO (blades) off and traction levers in the neutral lock position. Sit in the seat and check, one by one, if the engine will crank with the parking brake o...
Page 29 - LUBRICATION; NOTE ON BLADE SPINDLES
29 WOODS MAINTENANCE LUBRICATION Every 50 hours of operation, lubricate the following points (1-3) with grease:1. Deck lift lever (1 point)2. Deck lift pivots (4 points)3. Pull arms (2 points located at the front of the cutterdeck) 4. Caster wheel pivots (2 points) (Lubricate every 500 hours or once...
Page 30 - SPARK PLUGS; DAILY
30 WOODS MAINTENANCE SPARK PLUGS Remove each plug and check condition. - Good operating conditions are indicated if the plug has a light coating of grey or tan deposit. - A white blistered coating indicates overheating. A black coating indicates an “over rich” fuel mixture. Both may be caused by a c...
Page 31 - AIR CLEANER; CLEANING MACHINE; WASHING MACHINE
31 WOODS MAINTENANCE AIR CLEANER Clean and replace the air cleaner element as speci- fied in the service chart. Uneven running, lack of power or black exhaust may indicate a dirty air cleaner. 1. Unclamp end cover C and remove existing cleaner element A . 2. Insert new element A and replace cover C ...
Page 32 - ENGINE COOLING; Daily; SPECIFIC TORqUES
32 WOODS MAINTENANCE ENGINE COOLING Continued operation with a clogged cooling system will cause severe overheating and can result in en-gine damage. - Daily : Clean air intake screen V . - Every 100 hours : Clean cooling fins beneath blower housing H with reference to information in the engine manu...
Page 33 - TRANSAXLES; TRANSAXLE FLUID CHANGE
33 WOODS MAINTENANCE TRANSAXLES Inattention to proper safety, operation, or maintenance procedures could result in personal injury, or damage to the equipment. Schiller Grounds Care, Inc. recommends returning the machine to your authorized Schiller Grounds Care, Inc. dealer for service or repair. Pe...
Page 34 - BLADE BALANCE; BLADE INSTALLATION
34 WOODS MAINTENANCE BLADE BALANCE Blade balance must be maintained at 5/8 oz-in (19.4 g-cm) or less. Failure to keep blades balanced causes excess vibration, wear, and shortened life of most components of the machine. To balance a blade: 1. Sharpen blade first. 2. Balance the blade at the center.3....
Page 35 - ADJUSTMENTS; DECK LEVELING; DECK ROLLERS; Height of cut ranges for roller adjustment
35 WOODS ADJUSTMENTS DECK LEVELING 1. Park the machine on a smooth, level surface. Raise the deck to the transport position. 2. Lower the deck onto a set of equal height blocks under the rear corners of the deck. Place an-other set of blocks under the front of the deck so that the deck top is pitche...
Page 36 - PARKING BRAKE
36 WOODS ADJUSTMENTS FIGURE 1 PARKING BRAKE FOR 36", 42", 48", AND 52" MODELS NOTE: There are 2 brakes, 1 on each transaxle. The parking brake should keep the machine from moving. To check the parking brake, park the ma-chine on a level surface, open the bypass valves and set the par...
Page 39 - ARM REST HEIGHT ADJUSTMENTS; A A; DO NOT USE
39 WOODS ADJUSTMENTS ARM REST HEIGHT ADJUSTMENTS 1. Remove acorn nuts 1 , plastic washers 2 , arm rest 3 and second set of plastic washers 4 . 2. Adjust carriage bolts 5 to desired height A , B , or C by pushingg on the carriage bolts 5 until they are free from the locking slot, adjusting them to th...
Page 40 - BELT REPLACEMENT; CUTTERDECK BELT; SPINDLE DECK
40 WOODS BELT REPLACEMENT NOTE: Always use Woods replacement belts, not general purpose belts. Woods belts are specially designed for use on this mower and will normally last longer. CUTTERDECK BELT 1. Remove floorplate. 2. Set the cutterdeck in a middle height-of-cut posi- tion. 3. Use a 3/8" r...
Page 41 - HYDRO TRANSAXLE DRIVE BELT
41 WOODS HYDRO TRANSAXLE DRIVE BELT 1. Remove cutterdeck belt (see cutterdeck belt replacement). 2. Disconnect wire I at clutch M . Remove bolts J and remove torque restraint. 3. Using a ratchet with a 9/16" socket, place over nut at location P . Use the ratchet to rotate it enough to remove the...
Page 43 - PARTS; PARTS SECTION
Page 44 - FIGURE 1
44 WOODS FIGURE 1 FRAME-ENGINE/CLUTCH ASSY 4 3 2 19 8 9 20 12 24 22 5 10 6 7 18 14 30 17 15 JUMPER HARNESS 11 16 ONLY ONLY 10 16 KAW ENGINE B & S ENGINE 25 23 1 27 26 21 27 28 13 29 31 32
Page 45 - * NOT ILLUSTRATED
ITM PART NO. DESCRIPTION qTY 45 ITM PART NO. DESCRIPTION qTY WOODS FIGURE 1 FRAME-ENGINE/CLUTCH ASSY 1 4164364 ENGINE-18HP KAW 1 4164365 ENGINE-20HP KAW 1 38666.W FILTER-FUEL 4164537 FILTER-OIL 4164329 FILTER-AIR (USED ON MODELS 9CZ2048K) 4164366 ENGINE-22HP KAW 1 4164367 ENGINE-24HP KAW 1 38666.W F...
Page 46 - FIGURE 2; TRANSAXLE ASSY
Page 48 - FIGURE 3
48 WOODS FIGURE 3 FUEL TANK/BUMPER & CONTROL PANEL 4 18 22 3 2 9 13 10 5 11 14 12 6 7 21 8 19 17 15 16 24 23 25 18 / 27 21 16 15 17 30 32 31 30 28 29 26 33 35 34
Page 50 - FIGURE 4; FUEL VALVE & COVER PLATE
Page 52 - FIGURE 5; DECK LIFT ASSEMBLY; CUTTERDECK
52 WOODS FIGURE 5 DECK LIFT ASSEMBLY 1 9 9 10 16 17 10 8 20 34 24 33 21 29 27 21 22 7 6 19 19 25 18 2 5 15 14 14 4 14 14 15 13 14 14 11 12 11 12 17 16 3 CUTTERDECK 11 31 11 32 26 11 30 28 23 6 2 16
Page 54 - FIGURE 6; CASTER ASSEMBLY
Page 56 - FIGURE 7; KICKPLATE/SEAT ASSEMBLY
56 WOODS FIGURE 7 KICKPLATE/SEAT ASSEMBLY 13 1 6 7 5 5 3 12 12 11 8 9 8 10 12 9 21 16 17 22 23 24 14 19 20 18 15 4 2
Page 58 - FIGURE 8
Page 60 - FIGURE 9
Page 62 - WIRE HARNESS
62 WOODS FIGURE 10 WIRE HARNESS OB PO OP DB WB BRY YB RW GY BR YELLOW W/ BLACK STRIPE RED W/ WHITE STRIPE GREEN W/ YELLOW STRIPE BROWN W/ YELLOW STRIPE ORANGE W/ BLACK STRIPE PURPLE W/ ORANGE STRIPE ORANGE W/ PURPLE STRIPE DARK BLUE YELLOW BROWN Y BLACK GREEN RED B G R WHITE W/ BLACK STRIPE WIRE COL...
Page 76 - LIMITED WARRANTY; Zero-Turn Mowers and Woods Boundary
F-8045 MM & Boundary (Rev. 12/1/2008) Woods Equipment Company 2606 South Illinois Route 2 Post Office Box 1000Oregon, Illinois 61061 800-319-6637 tel800-399-6637 faxwww.WoodsEquipment.com LIMITED WARRANTY (Mow’n Machine TM Zero-Turn Mowers and Woods Boundary TM Utility Vehicles) Please Enter Inf...
Page 77 - Zero-Turn Mower and; Utility Vehicle Replacement Parts)
F-8495 MM & Boundary Repair Parts (Rev. 2/15/2006) Woods Equipment Company 2606 South Illinois Route 2 Post Office Box 1000Oregon, Illinois 61061 800-319-6637 tel800-399-6637 faxwww.WoodsEquipment.com LIMITED WARRANTY (Mow’n Machine TM Zero-Turn Mower and Woods Boundary TM Utility Vehicle Replac...
