Page 2 - I n t r o d u c t i o n
2 I n t r o d u c t i o n Gen’l (Rev. 3/5/2010) TO THE DEALER: Assembly and proper installation of this product is the responsibility of the Woods ® dealer. Read manual instructions and safety rules. Make sure all items on the Dealer’s Pre-Delivery and Delivery Check Lists in the Operator’s Manualar...
Page 3 - TABLE OF CONTENTS; Si no lee Ingles, pida ayuda a
I n t r o d u c t i o n 3 MAN0577 (6/29/2007) TABLE OF CONTENTS INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 GENERAL INFORMATION . ...
Page 4 - I n t r o d u ct i o n; SPECIFICATIONS; WARNING
4 I n t r o d u ct i o n MAN0577 (6/29/2007) SPECIFICATIONS GENERAL INFORMATION Some illustrations in this manual show the equipment with safety shields removed to providea b e t t e r v i e w. T h i s e q u i p m e n t s h o u l d n e v e r b eo p e r a t e d w i t h a n y n e c e s s a r y s a f e...
Page 5 - S a f e t y; Free Mower Safety Video; Industrial and Agricultural Mower Safety; . The 22 minute video, developed in cooperation with; BE TRAINED; Safety Video Order Form
S a f e t y 5 Safety Video Order Form (8/2/2005) Free Mower Safety Video Fill out and return the order form and we will send you a FREE VHSor DVD video outlining Industrial and Agricultural Mower Safety Practices . The 22 minute video, developed in cooperation with AEM (Association of Equipment Manu...
Page 6 - S a fe ty; Free Mower / Cutter Safety Video Order Form; VHS; Please send me; Also, available from the Association of Equipment Manufacturers:
6 S a fe ty Safety Video Order Form (Rev. 2/6/2006) Free Mower / Cutter Safety Video Order Form 3 (Select one)
VHS Format - VHS01052 Safety Video
DVD Format - DVD01052 Safety Video Please send me Name: ________________________________________ Phone: __________________ Address: __________________...
Page 7 - TRAINING; SAFETY RULES
S a f e t y 7 TS1680 Safety Rules (6/29/2007) TRAINING Safety instructions are important! Read all a t ta c hm e n t a n d p o w e r u n i t m a n u a l s ; f o l l o w a l lsafety rules and safety decal information. (Replace-ment manuals and safety decals are available fromyour dealer. To locate yo...
Page 8 - OPERATION
8 S a f e t y TS1680 Safety Rules (6/29/2007) (Safety Rules continued from previous page) Remove accumulated debris from this equip- ment, power unit, and engine to avoid fire hazard. Make sure all safety decals are installed. Replace if damaged. (See Safety Decals section forlocation.) Make sure sh...
Page 9 - MAINTENANCE
S a f e t y 9 TS1680 Safety Rules (6/29/2007) towing tractor, do not exceed the implement’s max-imum transport speed. Doing so could result in: • Loss of control of the implement and tractor• Reduced or no ability to stop during braking• Implement tire failure• Damage to the implement or its compone...
Page 10 - STORAGE
1 0 S a f e t y TS1680 Safety Rules (6/29/2007) (Safety Rules continued from previous page) STORAGE Keep children and bystanders away from stor- age area. Follow manual instructions for storage. O N MOUNTED CUTTERS : Disconnect cutter driveshaft and secure up off g r o u n d . R a i s e c u t t e r ...
Page 11 - Use a clean, damp cloth to clean safety decals.; SAFETY & INSTRUCTIONAL DECALS; Replace Immediately If Damaged!
S a f e t y 11 MAN0577 (6/29/2007) 1 - SERIAL NUMBER PLATE 2 - PN 5669 3 - PN 12777 4 - PN 1003751 CRUSHING AND PINCHING HAZARD Be extremely careful handling various parts of the machine. They are heavy and hands, fingers, feet, and other body parts could be crushed or pinched between tractor and im...
Page 12 - ROTATING BLADES AND; ROTATING DRIVELINE; CONTACT CAN CAUSE DEATH; TO AVOID SERIOUS
1 2 S a f e t y MAN0577 (6/29/2007) 9 - PN 15503 FALLING OFF CAN RESULT IN BEING RUN OVER. Tractor must be equipped with ROPS (or ROPS CAB) and seatbelt. Keep foldable ROPS systems in “locked up” position at alltimes. Buckle Up! Keep seat belt securely fastened. Allow no riders. RAISED EQUIPME...
Page 13 - WA R N I N G; RAISED CUTTER CAN DROP AND CRUSH; DANG; ROTATING COMPONENTS
S a f e t y 1 3 MAN0577 (6/29/2007) SAFETY & INSTRUCTIONAL DECALS ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Replace Immediately If Damaged! HIGH-PRESSURE HYDRAULIC OIL LEAKS CAN PENETRATE SKIN RESULTING IN SERIOUS INJURY, GANGRENE OR DEATH. n Check for leaks with cardboard; never use han...
Page 14 - O p e r a t i o n; TRACTOR STABILITY; CAUTION
1 4 O p e r a t i o n MAN0577 (6/29/2007) OPERATION The operator is responsible for the safe operation ofthe cutter. The operator must be properly trained.Operators should be familiar with the cutter, the tractor,and all safety practices before starting operation. Readthe safety rules and safety dec...
Page 15 - O p e ra t i o n
O p e ra t i o n 1 5 MAN0577 (6/29/2007) 6. Remove parking jack from the tongue and attach itto the storage post on the front of the cutter. 7. Adjust H-frame bearing height so that the frontdriveline is parallel to the ground. Secure with 1/2 x5-3/4 clevis pin and 3/16 x 1 cotter pin. 8. Attach dri...
Page 16 - Category 2 & 3 Quick Hitches; Shorten Driveline
1 6 O p e r a t i o n MAN0577 (6/29/2007) 2. Insert lower hitch pins to Position A, Figure 2,through mast plates and tractor lower lift arms. 3. Secure with lynch pins. 4. Attach top link for mounted units in the top hole ofupper mast using top link pin. Category 2 & 3 Quick Hitches 1. Position ...
Page 17 - Driveline Interference Check
O p e ra t i o n 1 7 MAN0577 (6/29/2007) 5. Place the cutoff portion of the shield against theend of the shaft and use it as a guide. Mark and cutthe shaft. See Figure 7. 6. Repeat step 5 for other half of drive. 7. File and clean ends of both drive halves. Figure 7 . Cut Shaft to Length Driveline I...
Page 19 - Cutter Operation
O p e ra t i o n 1 9 MAN0577 (6/29/2007) Cutter Operation When beginning operation of the cutter, make sure thatall persons are in a safe location. Slowly move into thematerial with the tractor PTO set at 540 or 1000 rpm. Mowing Tips Look down and to the rear and make sure area is clear before opera...
Page 20 - PRE-OPERATION CHECK LIST
2 0 O p e r a t i o n MAN0577 (6/29/2007) PRE-OPERATION CHECK LIST (OWNER'S RESPONSIBILITY) ___ Review and follow all safety rules and safety decal instructions on pages 7 through 13. ___ Check that all safety decals are installed and in good condition. Replace if damaged. ___ Check that equipment i...
Page 21 - O w n e r S e r v i c e; OWNER SERVICE; BLOCKING METHOD; LUBRICATION
O w n e r S e r v i c e 2 1 MAN0577 (6/29/2007) OWNER SERVICE The information in this section is written for operatorswho possess basic mechanical skills. If you need help,your dealer has trained service technicians available.For your protection, read and follow the safety informa-tion in this manua...
Page 23 - BLADE SERVICING; Installing Blades; Sharpening Blades
O w n e r S e r v i c e 2 3 MAN0577 (6/29/2007) BLADE SERVICING Removing Blades (Figure 11) NOTICE ■ If blade pin (1) is seized in crossbar and extreme force will be needed to remove it, support crossbarfrom below to prevent gearbox damage. 1. Disconnect driveline from tractor PTO. 2. Open blade acc...
Page 24 - SLIP CLUTCH ADJUSTMENT; SHIELDING REPAIR; Repairing Optional Chain Shielding
2 4 O w n e r S e r v i c e MAN0577 (6/29/2007) Figure 13 . Slip Clutch Assembly SLIP CLUTCH ADJUSTMENT The slip clutch is designed to slip so that the gearboxand driveline are protected if the cutter strikes anobstruction. A new slip clutch or one that has been in storage overthe winter may seize. ...
Page 25 - SERVICING TIRES SAFELY
O w n e r S e r v i c e 2 5 MAN0577 (6/29/2007) Figure 14 . Flexible Coupler FLEXIBLE COUPLERRUBBER DISK REPLACEMENT The flexible coupler side drive is designed to flex whenstriking heavy objects or during start-up to protect gear-boxes. The rubber disks will wear out over time andrequire replacemen...
Page 26 - CLEANING
2 6 O w n e r S e r v i c e MAN0577 (6/29/2007) Never remove split rim assembly hardware (A) with thetire inflated. Figure 15 . Split Rim Tire Servicing CLEANING After Each Use ● Remove large debris such as clumps of dirt, grass,crop residue, etc. from machine. ● Inspect machine and replace worn or ...
Page 27 - Tr o u b l e s h o o t i n g; TROUBLESHOOTING
Tr o u b l e s h o o t i n g 2 7 MAN0577 (6/29/2007) TROUBLESHOOTING PROBLEM POSSIBLE CAUSE SOLUTION Does not cut Dull blades Sharpen blades. Worn or broken blades Replace blades. (Replace in pairs only.) Incorrect PTO speed Set at rated PTO speed. Ground speed too fast Reduce ground speed. Drive no...
Page 28 - NOTES
2 8 Tr o u b l e s h o o t i n g MAN0577 (6/29/2007) NOTES
Page 29 - D e a l e r S e r v i c e; DEALER SERVICE; GEARBOX MAINTENANCE
D e a l e r S e r v i c e 2 9 MAN0577 (6/29/2007) DEALER SERVICE The information in this section is written for dealerservice personnel. The repair described here requiresspecial skills and tools. If your shop is not properlyequipped or your mechanics are not properly trained inthis type of repair, ...
Page 30 - D e a l e r S e r v i c e; Horizontal Shaft Seal Repair; Assemble Gearbox
3 0 D e a l e r S e r v i c e MAN0577 (6/29/2007) Vertical seal should be recessed in housing. Horizontalseal (3) should be pressed flush with outside ofhousing. NOTE: Distortion to seal cage or damage to seal lip will cause seal to leak. 5. Fill gearbox with SAE 80W or 90W gear lube until itruns ou...
Page 31 - Reinstall Gearbox
D e a l e r S e r v i c e 3 1 MAN0577 (6/29/2007) 10. Secure snap ring (5) on input shaft (4) if notalready secure. 11. Place gear (1a or 1b) through top of housing andalign gear (1a or 1b) and gear (1a or 17) so thatgear teeth are a match. 12. While holding gear (1a or 1b) in place, slide inputshaf...
Page 32 - CENTER GEARBOX REPAIR
3 2 D e a l e r S e r v i c e MAN0577 (6/29/2007) CENTER GEARBOX REPAIR (FIGURE 15) NOTE: Replacing gears, shaft, bearings, and seals may not be cost effective. Purchasing a completegearbox may be more economical. Remove Gearbox from Cutter 1. Disconnect driveline from the tractor PTO andremove it f...
Page 33 - Disassemble Gearbox
D e a l e r S e r v i c e 3 3 MAN0577 (6/29/2007) Disassemble Gearbox (Figure 15) 1. Remove dipstick plug from top of gearbox andsiphon gear lube from housing. 2. Remove ten 10 mm cap screws (3) from aroundinput housing (19). Remove input shaft assemblyand housing. 3. Remove eight 10 mm cap screws (...
Page 35 - Crossbar Installation
D e a l e r S e r v i c e 3 5 MAN0577 (6/29/2007) Figure 18 . Crossbar Removal Crossbar Installation 1. Using emery cloth (220 or finer), remove surfacerust, and foreign material from hub, splinedgearbox vertical shaft, and crossbar. See Figure19. Figure 19 . Typical Crossbar and Gearbox Shaft 2. In...
Page 36 - Crossbar Timing
3 6 D e a l e r S e r v i c e MAN0577 (6/29/2007) Figure 21 . Crossbar Timing - Bottom View Crossbar Timing Crossbar must be re-timed anytime a crossbar or aside drive is disconnected. 1. To re-time crossbars, position bars as shown inFigure 21. 2. The center crossbar will be at right angles to thef...
Page 38 - A s s e m b l y; ASSEMBLY INSTRUCTIONS; DEALER SET-UP INSTRUCTIONS; Install Attitude Rod; Install Hydraulic Hose
3 8 A s s e m b l y MAN0577 (6/29/2007) ASSEMBLY INSTRUCTIONS DEALER SET-UP INSTRUCTIONS These instructions are for the assembly of the TS1680mounted and pull-type cutter. Many of the proceduresapply to all units. When an instruction applies to aspecific unit, the section heading will indicate which...
Page 39 - Install SMV Emblem
A s s e m b l y 3 9 MAN0577 (6/26/2007) Install SMV Emblem 1. Attach SMV socket (13) to deck bracket with twocarriage bolts (24) and lock nuts (25). 2. Attach SMV emblem (15) to SMV bracket (14)using two round head cap screws (26) and hexnuts (27). 3. Insert SMV bracket (14) and emblem (15) intosock...
Page 40 - FRONT HALF
4 0 A s s e m b l y MAN0577 (6/29/2007) TS1680 Pull-Type Assembly (Continued) FRONT HALF (Figure 29) Install Tongue 1. Place tongue (1) between mast plates. 2. Place washer (27) and sleeve (19) on cap screw(26). 3. Place washer (27†) between mast plates andtongue, insert cap screw (26) with washer (...
Page 42 - Install Tailwheel Arms; Install Height Adjustment Device; Install Hydraulic Hoses
4 2 A s s e m b l y MAN0577 (6/29/2007) TS1680 MOUNTED CUTTER (FIGURE 30) Place jackstands under cutter to raise it off the groundto provide clearance when assembling cutter. See“BLOCKING METHOD” on page 21 for jackstandplacement. Install A-Frame 1. Attach A-frame weldment (3) to the lower (square)h...
Page 44 - ALL MODELS; Side Gearboxes; Center Gearbox
4 4 A s s e m b l y MAN0577 (6/29/2007) Install SMV Emblem (Semi-Mounted) See Figure 30. 1. Attach SMV socket (35) to deck bracket with twocarriage bolts (38) and lock nuts (39). 2. Attach SMV emblem (37) to SMV bracket (36)using two round head cap screws (40) and hexnuts (41). 3. Insert SMV bracket...
Page 48 - D e a l e r C h e c k L i s ts; DEALER CHECK LISTS; PRE-DELIVERY CHECK LIST; DELIVERY CHECK LIST
4 8 D e a l e r C h e c k L i s ts MAN0577 (6/29/2007) DEALER CHECK LISTS PRE-DELIVERY CHECK LIST (DEALER’S RESPONSIBILITY) Inspect cutter thoroughly after assembly to make sureit is set up properly before delivering it to the customer.The following check list is a reminder of points toinspect. Chec...
Page 50 - P a rts; MAIN FRAME ASSEMBLY
5 0 P a rts MAN0577 (6/29/2007) MAIN FRAME ASSEMBLY 18 - Complete Decal Set 19 - Safety Decal Set (Rev. 1/25/2008)
Page 51 - P a r ts
P a r ts 5 1 MAN0577 (6/29/2007) MAIN FRAME ASSEMBLY REF PART QTY DESCRIPTION 1 1021420 1 Tailwheel weldment 2 1024795 2 Outer gearbox - 540 RPM ( page 60 ) -or- 2 1024797 2 Outer gearbox - 1000 RPM (page 60) 3 1024794 1 Center gearbox - 540 RPM ( page 58 ) -or- 3 1024796 1 Center gearbox - 1000 RPM...
Page 55 - WHEEL & TIRE ASSEMBLY
P a r ts 5 5 MAN0577 (6/29/2007) WHEEL & TIRE ASSEMBLY REF PART QTY DESCRIPTION 1 1017050 1 Heavy hub assembly(includes items 1 through 15) 2 1017034 1 Heavy wheel hub with cups(includes items 6, 7, 14) 3 1017033 1 Axle 4 1017027 1 Seal 5 1017028 1 Bearing cone 6 1017036 1 Bearing cup 7 1017037 ...
Page 56 - MOUNTED CUTTER ASSEMBLY
5 6 P a rts MAN0577 (6/29/2007) MOUNTED CUTTER ASSEMBLY (Rev. 1/25/2008)
Page 58 - CENTER GEARBOX ASSEMBLY
5 8 P a rts MAN0577 (6/29/2007) CENTER GEARBOX ASSEMBLY
Page 60 - SIDE GEARBOX ASSEMBLY
6 0 P a rts MAN0577 (6/29/2007) SIDE GEARBOX ASSEMBLY
Page 62 - TYPE A - 40 RPM FRONT CV DRIVE ASSEMBLY
6 2 P a rts MAN0577 (6/29/2007) TYPE A - 40 RPM FRONT CV DRIVE ASSEMBLY REF PART QTY DESCRIPTION A 1024175 1 Weasler 540 rpm front CV drive complete 1 19851 1 Slide lock repair kit, 1.38 ID 2 58774 1 Yoke, QD CV 1.375-6 3 58759 2 U-Joint repair kit, Cat 6 CV 55E 4 58760 1 CV Body with fitting 5 1019...
Page 63 - TYPE B - 540 RPM FRONT CV DRIVE ASSEMBLY
P a r ts 6 3 MAN0577 (6/29/2007) TYPE B - 540 RPM FRONT CV DRIVE ASSEMBLY REF PART QTY DESCRIPTION A 1024175 1 Weasler 540 rpm front CV drive complete 1 19851 1 Slide lock repair kit, 1.38 ID 2 1033103 1 Yoke, QD CV 1.375-6 3 1033107 2 U-Joint repair kit, Cat 6 CV 55E 4 1033106 1 CV Body with fittin...
Page 64 - TYPE A - 1000 RPM FRONT CV DRIVE ASSEMBLY
6 4 P a rts MAN0577 (6/29/2007) TYPE A - 1000 RPM FRONT CV DRIVE ASSEMBLY 1000 RPM 1-3/8 21-Splined 1000 RPM 1-3/4 20-Splined REF PART QTY DESCRIPTION A 1021102 1 Weasler 1000 RPM CV driveassembly complete, 21-spline 1 19851 1 Slide lock repair kit, 1.38 ID 2 58770 1 Yoke, QD CV 1.375-21 3 58759 2 U...
Page 65 - TYPE B - 1000 RPM FRONT CV DRIVE ASSEMBLY
P a r ts 6 5 MAN0577 (6/29/2007) TYPE B - 1000 RPM FRONT CV DRIVE ASSEMBLY 1000 RPM 1-3/8 21-Splined 1000 RPM 1-3/4 20-Splined REF PART QTY DESCRIPTION A 1021102 1 Weasler 1000 RPM CV driveassembly complete, 21-spline 1 19851 1 Slide lock repair kit, 1.38 ID 2 1033104 1 Yoke, QD CV 1.375-21 3 103310...
Page 66 - REAR FIXED-LENGTH DRIVE FOR
6 6 P a rts MAN0577 (6/29/2007) REAR FIXED-LENGTH DRIVE FOR CONSTANT VELOCITY DRIVE REF PART QTY DESCRIPTION A 1022223 1 Drive assembly complete 1 1024779 1 Drive without shield 3 40566 1 Cross & bearing kit 6 57421 1 Friction clutch 9 40766 1 Bearing ring 11 40767 1 Support bearing 12 18864 1 D...
Page 67 - SLIP CLUTCH DRIVE ASSEMBLY - MOUNTED
P a r ts 6 7 MAN0577 (6/29/2007) SLIP CLUTCH DRIVE ASSEMBLY - MOUNTED REF PART QTY DESCRIPTION A 57419 1 Complete 540 RPM drive assembly - (TS1680) -or- A 57290 1 Complete 1000 RPM drive assembly - (TS1680Q) -or- 1 40563 1 Yoke, 1-3/8 - 6-Spline ASG - (TS1680) -or- 1 40757 1 Yoke, 1-3/8 - 21-Spline ...
Page 68 - FLEXIBLE COUPLER
6 8 P a rts MAN0577 (6/29/2007) FLEXIBLE COUPLER REF PART QTY DESCRIPTION 1 1021423 Complete drive 2 ------- 1 Inner connector yoke 3 1008147 2 Outer connector yoke 1-3/4 20-spline 5 1008140 4 Rubber disk 6 1008141 48 Shaped washer 7 1008142 24 Bushing, .63 I.D. 8 1001042 12 M16 x 2.0 x 90 mm HHCS 9...
Page 69 - SPRING WHEEL ARM ASSEMBLY - PULL TYPE
P a r ts 6 9 MAN0577 (6/29/2007) SPRING WHEEL ARM ASSEMBLY - PULL TYPE REF PART QTY DESCRIPTION 1 1021441 1 Spring arm 2 1021445 1 Lower spring arm 3 1021449 1 1.25 x 8.35 Pivot pin 4 17195 1 Compression spring 3.12 x .62 x 9.5 5 8424 3 3/4 x 2 x 3/8 Washer 6 52196 1 3/4 NC x 13 HHCS GR5 7 2371 * 3/...
Page 70 - CASTER ARM ASSEMBLY - MOUNTED
7 0 P a rts MAN0577 (6/29/2007) CASTER ARM ASSEMBLY - MOUNTED
Page 71 - CASTER ARM ASSEMBLY
P a r ts 7 1 MAN0577 (6/29/2007) CASTER ARM ASSEMBLY REF PART QTY DESCRIPTION 1 39238 1 Caster yoke assembly 2 4984 1 Heavy hub with long axle 3 7428 1 6.00 x 9 Solid tire & rim 21 OD 4 39072 1 Center arm 5 39074 1 Damper arm 6 29070 1 Rubber pad 7 19459 1 Friction disc 4 x 6.15 8 12889 1 3/32 x...
Page 76 - HYDRAULIC CYLINDER STROKE CONTROL KIT (OPTIONAL)
7 6 P a rts MAN0577 (6/29/2007) HYDRAULIC CYLINDER STROKE CONTROL KIT (OPTIONAL) CROSSBAR PULLER (OPTIONAL) REF PART QTY DESCRIPTION 1 24098 1 Stroke control set for 1-1/4" cylin-der rod (contains items 2 - 5) 2 – – – – 2 1-1/2" Segment 3 – – – – 1 1-1/4" Segment 4 – – – – 1 1" Segme...
Page 77 - A p p e n d i x; BOLT TORQUE CHART
A p p e n d i x 7 7 Bolt Torque & Size Charts (Rev. 3/28/2007) BOLT TORQUE CHART Always tighten hardware to these values unless a different torque value or tightening procedure is listed for a specific application. Fasteners must always be replaced with the same grade as specified in the manual ...
Page 78 - BOLT SIZE CHART; SAE Bolt Thread Sizes; MM
7 8 A p p e n d i x Bolt Torque & Size Charts (Rev. 3/28/2007) BOLT SIZE CHART NOTE: Chart shows bolt thread sizes and corresponding head (wrench) sizes for standard SAE and metric bolts. ABBREVIATIONS AG .............................................................. Agriculture ASABE .............
Page 79 - I n d e x; INDEX
I n d e x 7 9 MAN0577 (6/29/2007) INDEX A ASSEMBLY Dealer Set-Up Instructions 38 TS1680 Mounted Cutter 42 TS1680 Pull-Type Cutter - Front Half 40 TS1680 Pull-Type Cutter - Rear Half 38 D DEALER CHECK LISTS Delivery (Dealer’s Responsibility) 48 Pre-Delivery (Dealer’s Responsibility) 48 DEALER SERVICE...
Page 80 - WARRANTY; (Replacement Parts For All Models Except Mow’n Machine; Zero-Turn Mowers and Woods Boundary
F-8494 (Rev. 6/23/2005) WARRANTY (Replacement Parts For All Models Except Mow’n Machine TM Zero-Turn Mowers and Woods Boundary TM Utility Vehicles) Woods Equipment Company (“WOODS”) warrants this product to be free from defect in material andworkmanship for a period of ninety (90) days from the date...
