Page 2 - I n t r o d u c t i o n
2 I n t r o d u c t i o n Gen’l (Rev. 2/19/2008) TO THE DEALER: Assembly and proper installation of this product is the responsibility of the Woods ® dealer. Read manual instructions and safety rules. Make sure all items on the Dealer’s Pre-Delivery and Delivery Check Lists in the Operator’s Manuala...
Page 3 - TABLE OF CONTENTS
I n t r o d u c t i o n 3 MAN0765 (12/5/2008) TABLE OF CONTENTS INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3GENERAL INFORMATION . . ...
Page 4 - GENERAL INFORMATION; NOTES; WARNING
4 I n t r o d u c t i o n MAN0765 (12/5/2008) GENERAL INFORMATION Some illustrations in this manual show the equipment with safety shields removed to providea b e t t e r v i e w. T h i s e q u i p m e n t s h o u l d n e v e r b eo p e r a t e d w i t h a n y n e c e s s a r y s a f e t y s h i e...
Page 5 - S a f e t y; SAFETY RULES; TRAINING
S a f e t y 5 TBW Safety Rules (Rev. 12/5/2008) SAFETY RULES ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! TRAINING Safety instructions are important! Read all a t ta c h m e n t a n d p o w e r u n i t m a n u a l s ; f o l l o w a l lsafety rules and safety decal information. (Replace-ment m...
Page 6 - TRANSPORTATION
6 S a f e t y TBW Safety Rules (Rev.12/5/2008) SAFETY RULES ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! (Safety Rules continued from previous page) Before starting power unit, check all equipment driveline guards for damage. Replace any damagedguards. Make sure all guards rotate freely on al...
Page 7 - MAINTENANCE
S a f e t y 7 TBW Safety Rules (Rev. 12/5/2008) Do not operate or transport equipment while under the influence of alcohol or drugs. Operate only in daylight or good artificial light. Keep hands, feet, hair, and clothing away from equipment while engine is running. Stay clear of allmoving part...
Page 8 - STORAGE
8 S a f e t y TBW Safety Rules (Rev.12/5/2008) (Safety Rules continued from previous page) Tighten all bolts, nuts, and screws to torque chart specifications. Check that all cotter pins areinstalled securely to ensure equipment is in a safecondition before putting unit into service. Make sure al...
Page 9 - SAFETY & INSTRUCTIONAL DECALS; Replace Immediately If Damaged!; ROTATING BLADES AND; ROTATING DRIVELINE; CONTACT CAN CAUSE DEATH; Use a clean, damp cloth to clean safety decals.
S a f e t y 9 MAN0765 (12/5/2008) SAFETY & INSTRUCTIONAL DECALS ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Replace Immediately If Damaged! 1 - 1002940 YELLOWFRONT REFLECTOR 2 - 57123 REDREAR REFLECTOR ROTATING BLADES AND THROWN OBJECTS Do not put hands or feet under or into mower when eng...
Page 10 - DANG; SHIELD MISSING
1 0 S a f e t y MAN0765 (12/5/2008) SAFETY & INSTRUCTIONAL DECALS ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Replace Immediately If Damaged! If shaft connection is visible, shield is missing. Replace shield before operating equipment. DANG NGER ER 1004114 8 - 1004114 CRUSHING AND PINCHING...
Page 11 - RAISED MOWERS EXPOSE
S a f e t y 11 MAN0765 (12/5/2008) SAFETY & INSTRUCTIONAL DECALS ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Replace Immediately If Damaged! ROTATING BLADES AND THROWN OBJECTS Do not put hands or feet under or into mower when engine is running. Before mowing, clear area of objects that may...
Page 12 - CRUSHING AND; TO AVOID SERIOUS
1 2 S a f e t y MAN0765 (12/5/2008) SAFETY & INSTRUCTIONAL DECALS ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Replace Immediately If Damaged! HIGH-PRESSURE HYDRAULIC OIL LEAKS CAN PENETRATE SKIN RESULTING IN SERIOUS INJURY, GANGRENE OR DEATH. n Check for leaks with cardboard; never use han...
Page 13 - O p e r a t i o n; OPERATION; ATTACHING MOWER TO TRACTOR; CAUTION
O p e r a t i o n 1 3 MAN0765 (12/5/2008) OPERATION The operator is responsible for the safe operation ofthe mower. The operator must be properly trained.Operators should be familiar with the mower, the trac-tor, and all safety practices before starting operation.Read the safety rules and safety dec...
Page 14 - Attaching Hydraulic Hoses; Leveling Mower
1 4 O p e r a t i o n MAN0765 (12/5/2008) 4. Attach the mower drive shaft to tractor PTO. Makesure the lock collar engages securely. 5. Attach the end of the mower transport's lockrelease rope to a location on the tractor within easyreach of the operator. NOTE: When routing the rope, do not route th...
Page 15 - TRANSPORT; STARTING AND STOPPING MOWER; OPERATING
O p e r a t i o n 1 5 MAN0765 (12/5/2008) 1. Level mower from side to side. Check bymeasuring from mower frame to the ground ateach deck rail. 2. Verify that the same amount of spacers are underall caster arms. 3. Loosen cap screws that attach caster armassembly to deck. 4. Set mower on the ground. ...
Page 16 - Operating Technique
1 6 O p e r a t i o n MAN0765 (12/5/2008) PTO speed to 540 rpm and maintain speed throughoutthe cutting operation. Mower vibration tends to loosen bolts. All hardwareshould be checked regularly to maintain proper torque.Each time the mower is used, check all hardware to besure it is secure. Recommen...
Page 18 - O w n e r S e r v i c e; OWNER SERVICE; LUBRICATION INFORMATION; Seasonal Lubrication
1 8 O w n e r S e r v i c e MAN0765 (12/5/2008) OWNER SERVICE The information in this section is written for operatorswho possess basic mechanical skills. If you need help,your dealer has trained service technicians available.For your protection, read and follow the safety informa-tion in this manua...
Page 21 - Blade Installation; CHAIN SHIELDING
O w n e r S e r v i c e 2 1 MAN0765 (12/5/2008) Figure 5 . Blade Balancing 1. Follow original sharpening pattern. 2. Do not sharpen blade to a razor edge, but leaveapproximately 1/64" blunt edge. 3. Do not sharpen back side of blade. 4. Sharpen both cutting edges equally to keep bladebalanced. B...
Page 22 - CLEANING; TROUBLESHOOTING; MOWING CONDITIONS
2 2 O w n e r S e r v i c e MAN0765 (12/5/2008) CLEANING After Each Use ● Remove large debris such as clumps of dirt, grass,crop residue, etc. from machine. ● Inspect machine and replace worn or damagedparts. ● Replace any safety decals that are missing or notreadable. Periodically or Before Extende...
Page 23 - BELT CONDITIONS
O w n e r S e r v i c e 2 3 MAN0765 (12/5/2008) TROUBLESHOOTING BELT CONDITIONS * Check belt for damage by laying it flat on the floor. A belt that does not lie flat (has humps or twists, indicating brokenor stretched cords) must be replaced. PROBLEM POSSIBLE CAUSE SOLUTION Belt slippage Mower overl...
Page 24 - D e a l e r S e r v i c e; DEALER SERVICE; BLADE SPINDLE REPAIR; Assemble Spindle
2 4 D e a l e r S e r v i c e MAN0765 (12/5/2008) DEALER SERVICE The information in this section is written for dealer ser-vice personnel. The repair described here requiresspecial skills and tools. If your shop is not properlyequipped or your mechanics are not properly trained inthis type of repair...
Page 25 - GEARBOX REPAIR; Vertical Shaft Seal Replacement
D e a l e r S e r v i c e 2 5 MAN0765 (12/5/2008) 3. Insert shaft assembly with bearing and spacer intospindle housing from the bottom. 4. Install upper bearing (5) over shaft with the sealfacing up. 5. Install spacer (4) and sheave (3) over shaft. 6. Align keyways in shaft and sheave and insert key...
Page 26 - Remove Gearbox from Mower; Disassemble Gearbox; Reassemble Gearbox
2 6 D e a l e r S e r v i c e MAN0765 (12/5/2008) 3. If the leak occurred at either end of horizontal shaft,remove oil cap (11) and/or oil seal (1). Replacewith new one (see Seal Replacement, page 25). 4. Fill gearbox with SAE 80W or 90W gear lube until itruns out the level plug. Remove Gearbox from...
Page 28 - Install Gearbox; Install Drive Sheave; UNIVERSAL JOINT REPAIR
2 8 D e a l e r S e r v i c e MAN0765 (12/5/2008) Install Gearbox NOTE: Gearbox is heavy: do not attempt to move with- out mechanical assistance. 1. Set gearbox on gearbox stand and fasten withbolts and nuts. Torque bolts to 175 lbs-ft. 2. Attach drive sheave to output shaft. Secure usingcastle nut ...
Page 30 - A s s e m b l y; ASSEMBLY INSTRUCTIONS; DEALER SET-UP INSTRUCTIONS; Attach Hydraulic Hoses; OPTIONAL EQUIPMENT
3 0 A s s e m b l y MAN0765 (12/5/2008) ASSEMBLY INSTRUCTIONS DEALER SET-UP INSTRUCTIONS The mower is shipped mostly assembled but requiresdealer set-up. The Woods dealer should deliver themower to the owner completely assembled, lubricated,and adjusted for normal conditions. Recommended torque valu...
Page 31 - Hydraulic Latch Release Installation
A s s e m b l y 3 1 MAN0765 (12/5/2008) 1. Install chain shielding plate (3) to rear mower frameas shown. 2. Secure with carriage bolts (14) and flanged locknuts (15). 3. Insert carriage bolts from bottom upward asshown. Figure 19 . Chain Shielding Installation Hydraulic Latch Release Installation F...
Page 32 - Mulch Kit Installation
3 2 A s s e m b l y MAN0765 (12/5/2008) Mulch Kit Installation NOTE: Do not tighten hardware until mulch kit is com- pletely installed. 1. Raise deck and lock into transport position. NOTE: Make sure deck is stable before proceed- ing. 2. Remove chain shielding if installed. Chainshielding is not re...
Page 33 - D e a l e r C h e c k L i s t; DEALER CHECK LISTS
D e a l e r C h e c k L i s t 3 3 MAN0765 (12/5/2008) DEALER CHECK LISTS PRE-DELIVERY CHECK LIST(DEALER’S RESPONSIBILITY) Inspect the equipment thoroughly after assembly toensure it is set up properly before delivering it to thecustomer. The following check lists are a reminder of points toinspect. ...
Page 36 - P a rts; MAIN FRAME ASSEMBLY
3 6 P a rts MAN0765 (12/5/2008) MAIN FRAME ASSEMBLY 38 - C O M P L E T E DEC A L SE T 3 9 - SAF ETY D E C A L SET (Rev. 2/6/2009)
Page 37 - P a r ts; MAIN FRAME ASSEMBLY PARTS LIST
P a r ts 3 7 MAN0765 (12/5/2008) MAIN FRAME ASSEMBLY PARTS LIST REF PART QTY DESCRIPTION 1 ----- 1 Trailer assembly ( see page 40) 2 ----- 1 Right deck assembly (see page 38) 3 ----- 1 Left deck assembly (see page 38) 4 ----- 1 Center deck assembly (see page 38) 5 1029868 1 CV drive - 540 RPM (see p...
Page 38 - DECK ASSEMBLY
3 8 P a rts MAN0765 (12/5/2008) DECK ASSEMBLY (Rev. 2/6/2009)
Page 39 - DECK ASSEMBLY PARTS LIST
P a r ts 3 9 MAN0765 (12/5/2008) DECK ASSEMBLY PARTS LIST REF PART QTY DESCRIPTION 1 ----- 1 54" Mower deck 2 ----- 2 Caster tube, Rear Deck (see page 46) - or - 2 ----- 2 Caster tube, Wing Deck (see page 46) 3 1008022 1 Right shield 4 1008023 1 Left shield 5 1008024 1 Center shield, wing deck 5...
Page 40 - TRAILER ASSEMBLY
4 0 P a rts MAN0765 (12/5/2008) TRAILER ASSEMBLY REF PART QTY DESCRIPTION 1 ----- 1 Trailer frame 2 1029501 1 Hitch 3 1029518 1 Wing release 4 1029529 1 Lock, rear deck 5 23790 1 Parking jack 6 40933 1 Gearbox, 4-Way Splitter (ITG) – – 58815 2 Seal, Thru Shaft 4-Way Gr Box – – 58816 2 Seal, Wing Sha...
Page 41 - GEARBOX ASSEMBLY
P a r ts 4 1 MAN0765 (12/5/2008) GEARBOX ASSEMBLY REF PART QTY DESCRIPTION A 1006649 Complete gearbox 1 39275 1 Seal 2 1007861 1 Snap ring 3 1007865 1 Shim kit 4 51850 1 Ball bearing 5 N/S 1 Input shaft 6 20894 1 Key 8 x 10 x 30 mm 7 N/S 1 Input gear 8 20890 3 Ball bearing 9 1007864 1 Shim kit 10 57...
Page 42 - BLADE & SPINDLE ASSEMBLY
4 2 P a rts MAN0765 (12/5/2008) BLADE & SPINDLE ASSEMBLY REF PART QTY DESCRIPTION A 1009080 1 Complete spindle assembly(includes 1, 2, 4, 5 through 12, 14 & 15) 1 64518 1 3/8 NF x 1 HHCS GR5 2 70005 1 Cup washer 3 1008059 1 Sheave 4 1008055 1 Spacer 5 72933 2 Spindle bearing 6 14350 * 4 3/8 ...
Page 43 - WING DRIVELINE ASSEMBLY
P a r ts 4 3 MAN0765 (12/5/2008) WING DRIVELINE ASSEMBLY REF PART QTY DESCRIPTION A 1020903 1 Complete driveline assembly 1 1001300 2 Complete collar yoke C12 1-3/8 - 6 2 38478 2 Cross and bearing kit 3 1019442 1 Outer cone fix ring 4 30922 6 Protection fixing screw 5 1019444 1 Inner cone fix ring 9...
Page 44 - REAR DRIVELINE ASSEMBLY
4 4 P a rts MAN0765 (12/5/2008) REAR DRIVELINE ASSEMBLY REF PART QTY DESCRIPTION A 1009508 1 Complete driveline assembly 1 1001300 2 Complete collar yoke C12 1-3/8 - 6 2 38478 2 Cross and bearing kit 3 1019442 1 Outer cone fix ring 4 30922 6 Protective fixing screw 5 1019444 1 Inner cone fix ring 9 ...
Page 45 - CV DRIVESHAFT ASSEMBLY
P a r ts 4 5 MAN0765 (12/5/2008) CV DRIVESHAFT ASSEMBLY HUB & AXLE ASSEMBLY REF PART QTY DESCRIPTION A 1029868 Complete driveline assembly 1 19851 1 Slide lock repair kit 2 1017362 1 Yoke, QD CV 1-3/8 - 6 3 1017363 2 U-Joint repair kit 14CV 4 1017364 1 CV Body w/fitting 14 5 1017365 1 Yoke &...
Page 46 - CASTER WHEEL ASSEMBLY
4 6 P a rts MAN0765 (12/5/2008) CASTER WHEEL ASSEMBLY REF PART QTY DESCRIPTION 1 1029476 1 Caster Tube, Wing Deck 2 1029850 1 Caster Tube, Rear Deck 3 1008032 1 Caster yoke - rotating 4 1029478 1 Caster yoke - non-rotating 5 1008096 1 or 2 Wheel 10" solid (includes item 6) 6 65578 2 or 4 Flanged...
Page 47 - HYDRAULIC CYLINDER
P a r ts 4 7 MAN0765 (12/5/2008) HYDRAULIC CYLINDER Note: The center deck uses a 3 x 8 cylinder. The wing decks use a 3 x 10 cylinder. Verifycylinder size before ordering replacementparts. 3 x 8 3 x 10 REF PART PART QTY DESCRIPTION 1 29547 1019460 Complete cylinder 2 19810 19810 1 Seal repair kit (i...
Page 50 - A p p e n d i x; BOLT TORQUE CHART
5 0 A p p e n d i x Bolt Torque & Size Charts (Rev. 3/28/2007) BOLT TORQUE CHART Always tighten hardware to these values unless a different torque value or tightening procedure is listed for a specific application. Fasteners must always be replaced with the same grade as specified in the manual ...
Page 51 - BOLT SIZE CHART; SAE Bolt Thread Sizes; MM
A p p e n d i x 5 1 Bolt Torque & Size Charts (Rev. 3/28/2007) BOLT SIZE CHART NOTE: Chart shows bolt thread sizes and corresponding head (wrench) sizes for standard SAE and metric bolts. ABBREVIATIONS AG .............................................................. Agriculture ASABE .............
Page 52 - I n d e x; INDEX
5 2 I n d e x MAN0765 (12/5/2008) INDEX ADJUSTMENTS Cutting Height 14 Leveling Mower 14 ASSEMBLY Dealer Set-Up Instructions 30 Optional Equipment Chain Shielding Installation 30 Hydraulic Latch Release Installation 31 Mulch Kit Installation 32 DEALER CHECK LIST Delivery Check (Dealer’s Responsibilit...
Page 53 - WARRANTY
F-3079 (Rev 10/21/2009) Woods Equipment Company 2606 South Illinois Route 2 Post Office Box 1000Oregon, Illinois 61061 USA 800-319-6637 tel800-399-6637 faxwww.WoodsEquipment.com WARRANTY (All Models Except Mow’n Machine TM Zero-Turn Mowers and Woods Boundary TM Utility Vehicles) Please Enter Informa...
Page 54 - (Replacement Parts For All Models Except Mow’n Machine
F-8494 (Rev. 6/23/2005) ©2008 Woods Equipment Company. All rights reserved. WOODS and the Woods logo are trademarks of Woods Equipment Company. All othertrademarks, trade names, or service marks not owned by Woods Equipment Company that appear in this manual are the property of their respectivecompa...
