Page 2 - I n t r o d u c t i o n
2 I n t r o d u c t i o n Gen’l (Rev. 2/19/2008) TO THE DEALER: Assembly and proper installation of this product is the responsibility of the Woods ® dealer. Read manual instructions and safety rules. Make sure all items on the Dealer’s Pre-Delivery and Delivery Check Lists in the Operator’s Manuala...
Page 3 - TABLE OF CONTENTS
I n t r o d u c t i o n 3 29977 (Rev. 1/23/2009) TABLE OF CONTENTS INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 GENERAL INFORMATION...
Page 4 - SPECIFICATIONS; WARNING
4 I n t r o d u c t i o n 29977 (Rev. 11/23/2009) SPECIFICATIONS GENERAL INFORMATION Some illustrations in this manual show the cut- ter with safety shields removed to provide a betterview. The cutter should never be operated with anysafety shielding removed. The purpose of this manual is to assist ...
Page 5 - S a f e t y; Free Mower Safety Video; Industrial and Agricultural Mower Safety; . The 22 minute video, developed in cooperation with; BE TRAINED; Safety Video Order Form
S a f e t y 5 Safety Video Order Form (8/2/2005) Free Mower Safety Video Fill out and return the order form and we will send you a FREE VHSor DVD video outlining Industrial and Agricultural Mower Safety Practices . The 22 minute video, developed in cooperation with AEM (Association of Equipment Manu...
Page 6 - S a fe ty; Free Mower / Cutter Safety Video Order Form; VHS; Please send me; Also, available from the Association of Equipment Manufacturers:
6 S a fe ty Safety Video Order Form (Rev. 2/6/2006) Free Mower / Cutter Safety Video Order Form 3 (Select one)
VHS Format - VHS01052 Safety Video
DVD Format - DVD01052 Safety Video Please send me Name: ________________________________________ Phone: __________________ Address: __________________...
Page 7 - INSTALLATION; SAFETY RULES
S a f e t y 7 S/HS 105/106 Safety Rules (Rev. 7/7/2006) INSTALLATION Hydraulics must be connected as instructed in this m anua l. Do not sub stitute pa rts, m odify, orconnect in any other way. TRAINING Safety instructions are important! Read all a t ta c h m e n t a n d p o w e r u n i t m a n u a ...
Page 8 - TRANSPORTATION
8 S a f e t y S/HS 105/106 Safety Rules (Rev. 7/7/2006) (Safety Rules continued from previous page) Power unit must be equipped with ROPS or ROPS cab and seat belt. Keep seat belt securelyfastened. Falling off power unit can result in deathfr o m b e i n g ru n ov e r o r c ru s h e d . K e e p f o ...
Page 9 - MAINTENANCE
S a f e t y 9 S/HS 105/106 Safety Rules (Rev. 7/7/2006) Operate tractor PTO at 540 RPM (1000 RPM on Q Series cutters). Do not exceed. Raise or lower wings slowly to prevent personal injury or damage to cutter. Look down and to the rear and make sure area is clear before operating in reverse. Do not ...
Page 10 - TO AVOID SERIOUS INJURY OR DEATH,; SAFETY & INSTRUCTIONAL DECALS; Replace Immediately If Damaged!
1 0 S a f e t y 29977 (Rev. 1/20/2006) TO AVOID SERIOUS INJURY OR DEATH, Read Operator’s Manual and follow all safety, operating, and service instructions. (Contact dealer for manuals.) Keep all guards and shields in place and in good condition. Lower implement, shut off, and remove key before...
Page 11 - S a fe t y
S a fe t y 11 29977 (Rev. 1/20/2006) GUARD MISSING. DO NOT OPERATE. DANGER 33347E DANGER DANGER GUARD MISSING. DO NOT OPERATE. 5 - PN 33347 , H T A E D R O Y R U J N I S U O I R E S D I O V A O T HH e r u t c u r t s e v i t c e t o r p r e v o - l l o r e s U . t n e m p i u q e s i h t h t i w s t...
Page 12 - Use a clean, damp cloth to clean safety decals.
1 2 S a f e t y 29977 (Rev. 1/20/2006) SAFETY & INSTRUCTIONAL DECALS ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Replace Immediately If Damaged! BE CAREFUL! Use a clean, damp cloth to clean safety decals. Avoid spraying too close to decals when using a pressure washer; high-pressure water ...
Page 13 - O p e ra t i o n; OPERATION; GENERAL TRACTOR REQUIREMENTS; CAUTION
O p e ra t i o n 1 3 29977 (Rev. 1/23/2009) OPERATION The operator is responsible for the safe operation ofthe cutter. The operator must be properly trained.Operators should be familiar with the cutter, the tractor,and all safety practices before starting operation. Readthe safety rules and safety d...
Page 14 - O p e r a t i o n; ATTACHING CUTTER TO TRACTOR; SIDE SKID ADJUSTMENT
1 4 O p e r a t i o n 29977 (Rev. 1/23/2009) ATTACHING CUTTER TO TRACTOR The cutter is shipped with Category 2 hitch pins.Optional Category 1 pins may be substituted. Attach check chain keyhole plates - one on each sideof tractor top link attaching lug. Attach cutter center section to tractor 3-poin...
Page 15 - GENERAL MOWING; Tractor and Cutter Operation
O p e ra t i o n 1 5 29977 (Rev. 1/23/2009) Do not disconnect hydraulic lines until machine is securely blocked or placed in lowest positiona n d s y s t e m p r e s s u r e i s r e l e a s e d b y o p e r a t i n gvalve levers. GENERAL MOWING Look down and to the rear and make sure area is clear be...
Page 16 - Brush and Ditch Bank Mowing; TRANSPORT; STORAGE
1 6 O p e r a t i o n 29977 (Rev. 1/23/2009) Brush and Ditch Bank Mowing Never direct discharge toward people, animals, or property. ■ Do not raise cutter head with PTO engaged. A raised cutter head exposes blades and increasesthrown object hazards. Always operate with cutterhead close to surface be...
Page 17 - O w n e r S e r v i c e; OWNER SERVICE; LUBRICATION
O w n e r S e r v i c e 1 7 29977 (Rev. 1/23/2009) OWNER SERVICE The information in this section is written for operatorswho possess basic mechanical skills. If you need help,your dealer has trained service technicians available.For your protection, read and follow the safety informa-tion in this ma...
Page 18 - BLADE SERVICING; Blade Removal; Blade Installation; Blade Sharpening
1 8 O w n e r S e r v i c e 29977 (Rev. 1/23/2009) BLADE SERVICING NOTICE ■ Do not handle blades with bare hands. Care- less or improper handling may result in seriousinjury. Raise wings and lock in up position. Inspect bladesbefore each use to determine that they are properlyinstalled and in good c...
Page 19 - CHAIN SHIELDING REPAIR
O w n e r S e r v i c e 1 9 29977 (Rev. 1/23/2009) Figure 5 . Slip Clutch Adjustment CHAIN SHIELDING REPAIR Inspect chain shielding frequently. Replace any brokenor missing chains as required. CLEANING After Each Use ● Remove large debris such as clumps of dirt, grass,crop residue, etc. from machine...
Page 20 - Tro u b l e S h o o t i n g; TROUBLE SHOOTING
2 0 Tro u b l e S h o o t i n g 29977 (Rev. 1/23/2009) TROUBLE SHOOTING Problem Possible Cause Solution Does not cut Dull blades Sharpen blades. Worn or broken blades Replace blades. (Replace pairs only.) Incorrect PTO speed Be sure PTO speed is set at 540 or 1000 RPM. Make sure to check your unit’s...
Page 21 - D e a l e r S e r v i c e; DEALER SERVICE; GEARBOX MAINTENANCE; Leakage Repair
D e a l e r S e r v i c e 2 1 29977 (Rev. 1/23/2009) DEALER SERVICE The information in this section is written for dealer ser-vice personnel. The repair described herein requiresspecial skills and tools. If your shop is not properlyequipped or your mechanics are not properly trained inthis type of r...
Page 22 - D e a l e r S e r v i c e
2 2 D e a l e r S e r v i c e 29977 (Rev. 1/23/2009) Removing Gearbox from Cutter Remove safety shielding. Remove top cover andsiphon gear lube from gearbox. Remove drive lines.Remove crossbar (see Crossbar Removal). Removegearbox from cutter. Gearbox Assembly - Cutter Head Press cups into main hous...
Page 23 - Installation; Shimming
D e a l e r S e r v i c e 2 3 29977 (Rev. 1/23/2009) Figure 6 . Crossbar Puller To remove crossbar with hydraulic jack, install the cle-vis (1) using the blade pin spacers, keyhole plates andbolts to each end of crossbar. Position square tube (5)with threaded nut portion down. Attach square tube to ...
Page 25 - UNIVERSAL JOINT REPAIR
D e a l e r S e r v i c e 2 5 29977 (Rev. 1/23/2009) 4. When you are certain you have correctlydetermined the proper shim pack, remove crossbarand apply blue Loctite retaining compound tovertical shaft. When fit between shaft and crossbaris tight, use Loctite sparingly. When fit is loose,completely ...
Page 27 - Operation
D e a l e r S e r v i c e 2 7 29977 (Rev. 1/23/2009) hammer. See Figure 19. Install snap ring andrepeat on opposite cup. 4. Repeat step 1 & step 2 to install remaining cups inremaining yoke. 5. Move both yokes in all directions to check for freemovement. If movement is restricted, rap on yokessh...
Page 28 - D e a l e r C h e c k L i s t; DEALER CHECK LISTS; PRE-DELIVERY CHECK LIST; DELIVERY CHECK
2 8 D e a l e r C h e c k L i s t 29977 (Rev. 1/23/2008) DEALER CHECK LISTS PRE-DELIVERY CHECK LIST (DEALER’S RESPONSIBILITY) Inspect the equipment thoroughly after assembly toensure it is set up properly before delivering it to thecustomer. The following check lists are a reminder of points toinspe...
Page 29 - A s s e m b l y; ASSEMBLY; DEALER SET-UP INSTRUCTIONS; Drive Shaft Installation
A s s e m b l y 2 9 29977 (Rev. 1/23/2009) ASSEMBLY DEALER SET-UP INSTRUCTIONS Assembly of this cutter is the responsibility of theWoods dealer. It should be delivered to the owner com-pletely assembled, lubricated, and adjusted for normalcutting conditions. The cutter is shipped partially assembled...
Page 30 - Mounting A-Frame on Center Frame; Lift Cylinder Installation; Attaching Cutter Head to Center Frame
3 0 A s s e m b l y 29977 (Rev. 1/23/2009) Install Drive Shaft See parts drawing on page 36. Slide clutch and square shaft assembly onto gearboxshaft, using two 1/4" keys. Secure with 7/16 hex boltthrough cross hole and tighten securely. Slip tubularouter drive assembly (19) over square shaft un...
Page 31 - Side Shield Installation
A s s e m b l y 3 1 29977 (Rev. 1/23/2009) Side Drive Installation (Figure 23) Figure 23 . Side Drive Installation Assemble inner drive assembly (3) into outer driveassembly (5). Check to ensure drive shaft and U-jointsare indexed properly. The small pin on end of squareshaft should mate with outer ...
Page 32 - Tire and Skid Assembly Installation; Lubrication; Chain Shielding Installation; Check Chain Installation
3 2 A s s e m b l y 29977 (Rev. 1/23/2009) Tire and Skid Assembly Installation Refer to parts drawing on page 38. The mower is shipped with skids assembled to rearcorners. If tires and wheels are used, assemble the solid lami-nated tire (24) to cutter frame with one lock washer(62), and secure with ...
Page 34 - NOTES
Page 36 - P a rts; CENTER SECTION ASSEMBLY
3 6 P a rts 29977 (Rev. 1/23/2009) CENTER SECTION ASSEMBLY
Page 37 - P a r ts
P a r ts 3 7 29977 (Rev. 1/23/2009) CENTER SECTION ASSEMBLY HARDWARE REF PART QTY DESCRIPTION 1 ----- 1 Outer side drive assembly (pg 40) 2 ----- 1 Inner side drive assembly (pg 40) 3 9697 1 540 RPM Center frame (includes gearbox and shields) -or- 3 8427 1 1000 RPM Center frame (includes gearbox and...
Page 38 - CUTTER HEAD SECTION ASSEMBLY
3 8 P a rts 29977 (Rev. 1/23/2009) CUTTER HEAD SECTION ASSEMBLY
Page 40 - TUBULAR SIDE DRIVE ASSEMBLY
4 0 P a rts 29977 (Rev. 1/23/2009) TUBULAR SIDE DRIVE ASSEMBLY REF PART QTY DESCRIPTION 1 13964 1 1-1/2 Square shaft 35R yoke 28" 2 25766 1 Yoke, tube & bearing stub 3 3886 * 4 1/4 x 1/4 x 1-1/4 Key 4 23484 2 Side drive bearing block assembly 5 23385 2 Side drive bearing block 6 195 * 2 Stra...
Page 41 - CUTTER HEAD GEARBOX ASSEMBLY
P a r ts 4 1 29977 (Rev. 1/23/2009) CUTTER HEAD GEARBOX ASSEMBLY REF PART QTY DESCRIPTION 1 11155 1 S105 1.35:1 Gearbox complete -or- 1 11050 1 S106 1:1 Gearbox complete 2 11007 1 1-5/8 Flanged nut 3 11010 2 Seal for 2-1/8 shaft 4 11054 2 1-5/8 x 2-1/8 x 5/8 Sleeve 5 11114 4 Bearing cone 6 11115 4 B...
Page 42 - INPUT GEARBOX ASSEMBLY
4 2 P a rts 29977 (Rev. 1/23/2009) INPUT GEARBOX ASSEMBLY REF PART QTY DESCRIPTION 1 25731 1 540 RPM Gearbox 1:1 -or- 1 33315 1 1000 RPM Gearbox 1.5:1 2 4510 * 1 1/2 Pipe plug 3 1686 * 4 3/8 NC x 3/4 HHCS GR5 4 23051 1 Gearbox cover 5 11442 1 .062 x 4-1/2 ID x 5 Gasket 6 18088 1 540 RPM Input gear s...
Page 43 - FRONT HALF OF 2-JOINT DRIVE 35R
P a r ts 4 3 29977 (Rev. 1/23/2009) FRONT HALF OF 2-JOINT DRIVE 35R STANDARD DRIVE LONG DRIVE REF 540 RPM 1000 RPM QTY DESCRIPTION 1 9476 33318 1 Tubular shaft & joint 35R, 11-1/2" 2 23495 23495 1 Tubular 11-1/2" shaft & yoke 35R 3 110 110 1 Universal joint repair kit 35R 4 115 10938...
Page 44 - SLIP CLUTCH ASSEMBLY
4 4 P a rts 29977 (Rev. 1/23/2009) SLIP CLUTCH ASSEMBLY REF PART QTY DESCRIPTION 1 25769 1 6S Clutch 1.5B 35R x 14-1/2" Square shaft 2 23488 1 1-3/16 Square shaft with yoke 35R, 14-1/2" 3 110 1 U-Joint repair kit 35R 4 13931 1 6S Clutch back-up plate 5 19459 2 Friction disc, 4 x 6.15 6 13928...
Page 49 - PNEUMATIC TAILWHEEL ASSEMBLY
P a r ts 4 9 29977 (Rev. 1/23/2009) PNEUMATIC TAILWHEEL ASSEMBLY REF PART QTY DESCRIPTION 1 13860 1 Pneumatic tailwheel asy complete 2 14125 1 Tailwheel yoke assembly 3 7276 1 7/16 x 2-1/2 Spirol pin 4 19459 1 Friction disc, 4 x 6.15 5 14135 1 Tailwheel dampener top plate asy 6 195 * 1 Straight 1/8 ...
Page 50 - PNEUMATIC TIRE ASSEMBLY FOR TAILWHEEL
5 0 P a rts 29977 (Rev. 1/23/2009) PNEUMATIC TIRE ASSEMBLY FOR TAILWHEEL HUB ASSEMBLY FOR PNEUMATIC TAILWHEEL REF PART QTY DESCRIPTION 1 ----- 1 Rim for 18 x 9.5 x 8 tire 2 1258 5 1/2 NF x 1-1/8 Wheel bolt 3 ----- 1 18 x 9.5 x 8 6-Ply rib tire 4 ----- 1 18 x 9.5 x 8 Inner tube 5 14255 1 18 x 9.5 x 8...
Page 51 - TAILWHEEL ASSEMBLY
P a r ts 5 1 29977 (Rev. 1/23/2009) TAILWHEEL ASSEMBLY REF PART QTY DESCRIPTION 1 12577 1 4 x 8 Tire w/rim 5" wide 2 11131 1 Tailwheel yoke with 1" hole & offset side arm (used with light #2302 hub assembly only) 2 15580 1 Tailwheel clevis 3 4674 1 3/8 x 2 Spirol pin 4 11011 2 1-1/2 x 1-...
Page 52 - TAILWHEEL & GAUGE WHEEL ASSEMBLY
5 2 P a rts 29977 (Rev. 1/23/2009) TAILWHEEL & GAUGE WHEEL ASSEMBLY GAUGE WHEEL & TAILWHEEL HUB & AXLE ASSEMBLY The light-duty or standard hub with 1" axle shaft was used on the tailwheel on early machines and must be used with#12876 yoke with offset side arm and 1" hole. It is a...
Page 53 - CROSSBAR PULLER ASSEMBLY
P a r ts 5 3 29977 (Rev. 1/23/2009) CROSSBAR PULLER ASSEMBLY STUMP JUMPER (OPTIONAL) REF PART QTY DESCRIPTION A 8811 1 Crossbar puller complete 1 19914 2 Crossbar puller clevis 2 3097 4 5/8 NC x 4-1/2 HHCS GR5 3 230 * 4 5/8 NC Hex nut REF PART QTY DESCRIPTION 4 24879 1 Crossbar puller pad assembly 5...
Page 54 - A p p e n d i x; BOLT TORQUE CHART
5 4 A p p e n d i x Bolt Torque & Size Charts (Rev. 3/28/2007) BOLT TORQUE CHART Always tighten hardware to these values unless a different torque value or tightening procedure is listed for a specific application. Fasteners must always be replaced with the same grade as specified in the manual ...
Page 55 - BOLT SIZE CHART; SAE Bolt Thread Sizes; MM
A p p e n d i x 5 5 Bolt Torque & Size Charts (Rev. 3/28/2007) BOLT SIZE CHART NOTE: Chart shows bolt thread sizes and corresponding head (wrench) sizes for standard SAE and metric bolts. ABBREVIATIONS AG .............................................................. Agriculture ASABE .............
Page 56 - I n d e x; INDEX
5 6 I n d e x 29977 (Rev. 1/27/2006) INDEX ASSEMBLY Dealer Set-up Instructions 29 DEALER CHECK LISTS Delivery (Dealer’s Responsibility) 28Pre-Delivery (Dealer’s Responsibility) 28 DEALER SERVICE 1-Spool, 3-Way Valve 27Crossbar Installation 23Removal 22Shimming 23 Gearbox Maintenance 21 Assembly - Cu...
Page 57 - WARRANTY
F-3079 (Rev 11/24/2008) Woods Equipment Company 2606 South Illinois Route 2 Post Office Box 1000Oregon, Illinois 61061 USA 800-319-6637 tel800-399-6637 faxwww.WoodsEquipment.com WARRANTY (All Models Except Mow’n Machine TM Zero-Turn Mowers and Woods Boundary TM Utility Vehicles) Please Enter Informa...
Page 58 - (Replacement Parts For All Models Except Mow’n Machine
F-8494 (Rev. 6/23/2005) Woods Equipment Company 2606 South Illinois Route 2 Post Office Box 1000Oregon, Illinois 61061 815-732-2141 tel815-732-7580 faxwww.WoodsEquipment.com ©1995 Woods Equipment Company. All rights reserved. WOODS, the Woods logo, and "Tested. Proven. Unbeatable." are trade...
