Page 2 - I n t r o d u c t i o n
2 I n t r o d u c t i o n Gen’l (Rev. 3/5/2010) TO THE DEALER: Assembly and proper installation of this product is the responsibility of the Woods ® dealer. Read manual instructions and safety rules. Make sure all items on the Dealer’s Pre-Delivery and Delivery Check Lists in the Operator’s Manualar...
Page 3 - TABLE OF CONTENTS; Si no lee Ingles, pida ayuda a
I n t r o d u c t i o n 3 MAN0845 (1/12/2010) TABLE OF CONTENTS INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 GENERAL INFORMATION . ...
Page 4 - I n t r o d u ct i o n; SPECIFICATIONS; WARNING
4 I n t r o d u ct i o n MAN0845 (1/12/2011) SPECIFICATIONS RD990X 3-Point Hitch Category 1 and 2 Cutting Width 90" Cutting Height Range 1-1/2" - 7" Operating Weight with Chain Shielding 1200 lbs Blade Speed (feet per minute) 17,000 Blade Speed (RPM) 2,074 Blade Spindles 3 Number of Blad...
Page 5 - S a f e t y; TRAINING; SAFETY RULES
S a f e t y 5 PRD Mower (9/13/2005) TRAINING Safety instructions are important! Read all a t ta c h m e n t a n d p o w e r u n i t m a n u a l s ; f o l l o w a l lsafety rules and safety decal information. (Replace-ment manuals and safety decals are available fromyour dealer. To locate your near...
Page 6 - TRANSPORTATION
6 S a f e t y PRD Mower (9/13/2005) Inspect and clear area of stones, branches, or other hard objects that might be thrown, causinginjury or damage. Never direct discharge toward people, animals, or property. Keep bystanders away from equipment. Do not operate or transport equipment while un...
Page 7 - STORAGE
S a f e t y 7 PRD Mower (9/13/2005) Your dealer can supply genuine replacement blades. Substitute blades may not meet originalequipment specifications and may be dangerous. Tighten all bolts, nuts, and screws to torque chart specifications. Check that all cotter pins areinstalled securely to ens...
Page 8 - S a fe t y; SHIELD MISSING; ROTATING BLADES AND; SAFETY & INSTRUCTIONAL DECALS; Replace Immediately If Damaged!
8 S a fe t y MAN0845 (1/12/2011) 9 - 57123 9" Red Rear Reflector SHIELD MISSING DO NOT OPERATE PUT SHIELD ON DANGER 18867--B 6 - 15503 5 - 18867 1 - Serial Number Plate MODEL NO. SERIAL NO. Woods Equipment Company Oregon, Illinois, U.S.A. BE CAREFUL! Use a clean, damp cloth to clean safety decal...
Page 9 - DANG; TO AVOID SERIOUS; ROTATING DRIVELINE
S a f e t y 9 MAN0845 (1/12/2011) SAFETY & INSTRUCTIONAL DECALS ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Replace Immediately If Damaged! GUARD MISSING. DO NOT OPERATE. DANGER 33347E DANGER DANGER GUARD MISSING. DO NOT OPERATE. FALLING OFF CAN RESULT IN BEING RUN OVER. Tractor must be ...
Page 10 - O p e r a t i o n; OPERATION; TRACTOR STABILITY; CAUTION
1 0 O p e r a t i o n MAN0845 (1/12/2011) OPERATION The operator is responsible for the safe operation ofthe mower. The operator must be properly trained.Operators should be familiar with the mower, the trac-tor, and all safety practices before starting operation.Read the safety rules and safety dec...
Page 11 - CUTTING HEIGHT ADJUSTMENT
O p e r a t i o n 11 MAN0845 (1/12/2011) Refer to Figure 2 1. For Category 1 hitch, position mower hitch arms(E) with offset toward center of mower. ForCategory 2 hitch, position mower hitch arms (E)with offset toward outside of mower. 2. Attach the mower hitch pins (B) to lower tractor liftarms and...
Page 12 - TRACTOR TOP LINK ADJUSTMENT
1 2 O p e r a t i o n MAN0845 (1/12/2011) 9. To raise front of mower, move spacers under frontcaster wheel arms. Figure 4 . Cutting Height Adjustment Remember, measurement at location A (Figure 4)should not be less than location B and should not beover 1/2" greater than location B. Figure 5 . Cu...
Page 13 - OPERATING TECHNIQUE; Operating Tips
O p e r a t i o n 1 3 MAN0845 (1/12/2011) FRONT CASTER WHEEL INTERFERENCE CHECK NOTICE ■ Do not operate tractor and mower until this interference check has been performed. If youchange tractors, you must perform the check forthat mounting. Figure 8 . Front Caster Wheel Interference Check Perform thi...
Page 14 - Uneven Terrain; MOWER REMOVAL & STORAGE
1 4 O p e r a t i o n MAN0845 (1/12/2011) Plan your mowing pattern to travel straight forwardwhenever possible. Mow with uncut grass to the right.This will distribute the clippings over the cut area. Uneven Terrain Do not operate or transport on steep slopes. Do not stop, start, or change direct...
Page 15 - O w n e r S e r v i c e; OWNER SERVICE; BLOCKING METHOD
O w n e r S e r v i c e 1 5 MAN0845 (1/12/2011) OWNER SERVICE The information in this section is written for operatorswho possess basic mechanical skills. If you need help,your dealer has trained service technicians available.For your protection, read and follow the safety informa-tion in this manua...
Page 17 - BELT SERVICE; Belt Installation; BLADE SERVICE; Blade Removal
O w n e r S e r v i c e 1 7 MAN0845 (1/12/2011) Figure 11 . Belt Routing BELT SERVICE Belt Replacement One of the major causes of belt failure is improperinstallation. Before installing a new belt, check the fol-lowing: 1. Check pulley shafts and bearings for wear. 2. Check pulley grooves for cleanl...
Page 18 - Blade Installation; Blade Sharpening; CHAIN SHIELDING; CLEANING
1 8 O w n e r S e r v i c e MAN0845 (1/12/2011) Blade Installation Your dealer can supply genuine replacement blades. Substitute blades may not meet originalequipment specifications and may be dangerous. Figure 13 . Blade Assembly 1. Install blade pin (3) thru blade (2) and bladespindle (1). 2. Ma...
Page 19 - Tr o u b l e s h o o t i n g; TROUBLE SHOOTING; MOWING CONDITIONS
Tr o u b l e s h o o t i n g 1 9 MAN0845 (1/12/2011) TROUBLE SHOOTING MOWING CONDITIONS PROBLEM POSSIBLE CAUSE SOLUTION Grass cut higher in center of swath than at edge Height of mower higher at rear than at front Adjust mower height and attitude so that mower rear and front are within 1/2 inch of s...
Page 20 - Tro u b l e s h o o t i n g; BELT CONDITIONS
2 0 Tro u b l e s h o o t i n g MAN0845 (1/12/2011) TROUBLE SHOOTING BELT CONDITIONS * Check belt for damage by laying it flat on the floor. A belt that does not lie flat (has humps or twists, indicating broken or stretched cords) must be replaced. PROBLEM POSSIBLE CAUSE SOLUTION Belt slippage Mower...
Page 21 - NOTES
Tr o u b l e s h o o t i n g 2 1 MAN0845 (1/12/2011) NOTES
Page 22 - D e a l e r S e r v i c e; DEALER SERVICE
2 2 D e a l e r S e r v i c e MAN0845 (1/12/2011) DEALER SERVICE The information in this section is written for dealer ser-vice personnel. The repair described here requiresspecial skills and tools. If your shop is not properlyequipped or your mechanics are not properly trained inthis type of repair...
Page 23 - D e a l e r S e r v i c e; Spindle Assembly; Spindle Installation
D e a l e r S e r v i c e 2 3 MAN0845 (1/12/2011) Figure 16 . Spindle Disassembly Spindle Assembly Refer to Figure 17. Bearing cones and cups are designed to work together.It is important to position them so bearing cone tapermates with cup taper. 1. Lubricate new cups (6) with a light oil. Place th...
Page 24 - GEARBOX REPAIR; Seal Replacement
2 4 D e a l e r S e r v i c e MAN0845 (1/12/2011) 2. Install pulley (12) and split taper bushing (13) withintegral key (14) on spindle shaft. Make surebushing is in contact with sleeve on spindle shaft. 3. Alternately tighten split taper bushing cap screwsto 20 lbs-ft. 4. Install lock washer and nut...
Page 25 - Vertical Shaft Seal Replacement
D e a l e r S e r v i c e 2 5 MAN0845 (1/12/2011) 1. Clean area in housing where seal outer diameter(OD) seats. Apply a thin coat of Permatex. 2. Inspect area of shaft where seal seats. Removeany burrs or nicks with an emery cloth. 3. Lubricate gear shaft and seal lips. 4. Place seal squarely on hou...
Page 26 - Gearbox Disassembly; Gearbox Reassembly
2 6 D e a l e r S e r v i c e MAN0845 (1/12/2011) 4. Remove four cap screws (9), flat washer (11), andremove shield (5) from gearbox. 5. Remove castle nut (14) and hardware from outputshaft of gearbox. 6. Remove sheave (4) from gearbox. 7. Remove four bolts (9) that attach gearbox togearbox stand an...
Page 27 - Gearbox Installation; Drive Sheave Installation; UNIVERSAL JOINT REPAIR
D e a l e r S e r v i c e 2 7 MAN0845 (1/12/2011) 16. Check that the gear backlash is between 0.006”and 0.016”. You should not have to adjust thebacklash. 17. Press in input oil seal (19), using tube of correctdiameter. Be careful not to damage seal lip. 18. Press oil cap (20) on to cover the rear o...
Page 29 - A s s e m b l y; ASSEMBLY INSTRUCTIONS; DEALER SET-UP INSTRUCTIONS
A s s e m b l y 2 9 MAN0845 (1/12/2011) ASSEMBLY INSTRUCTIONS DEALER SET-UP INSTRUCTIONS Assembly of this mower is the responsibility of theWoods dealer. If should be delivered to the owner com-pletely assembled, lubricated, and adjusted for normalcutting conditions. Complete Dealer Check Lists on p...
Page 30 - Torque Caster Arms
3 0 A s s e m b l y MAN0845 (1/12/2011) Torque Caster Arms 1. Place mower on a hard level surface. 2. Loosen cap screws and lock nuts on all four casterwheel arms. This allows clearance in the casterwheel assemblies to be equalized. 3. Torque all cap screws and nuts to 85 lbs-ft. Install Hitch Arms ...
Page 31 - Install Chain Shielding
A s s e m b l y 3 1 MAN0845 (1/12/2011) Figure 31 . Chain Shield Installation Install Chain Shielding Full chain shielding must be installed when operating in populated areas or other areas wheret h r o w n o b j e c ts c o u l d i n j u r e p e o p l e o r d a m a g eproperty. • If this machine i...
Page 33 - D e a l e r C h e c k L i s ts; DEALER CHECK LISTS; PRE-DELIVERY CHECK LIST; DELIVERY CHECK LIST
D e a l e r C h e c k L i s ts 3 3 MAN0845 (1/12/2011) DEALER CHECK LISTS PRE-DELIVERY CHECK LIST (DEALER’S RESPONSIBILITY) Inspect the equipment thoroughly after assembly toensure it is set up properly before delivering it to thecustomer. The following check lists are a reminder of points toinspect...
Page 34 - N o te s
Page 36 - P a rts; RD990X MAIN FRAME ASSEMBLY
3 6 P a rts MAN0845 (1/12/2011) RD990X MAIN FRAME ASSEMBLY
Page 37 - P a r ts
P a r ts 3 7 MAN0845 (1/12/2011) RD990X MAIN FRAME ASSEMBLY REF PART QTY DESCRIPTION 1 ----- 1 Deck (not sold separately) 2 1032786 2 Lower Hitch Arm 3 56598 2 Sleeve .885 x 1.125 x 2.62 4 19524 2 Sleeve .64 x 1.00 x 2.09 HT 5 1032795 2 A-Frame Arm 6 1032798 1 Sleeve .62 x .94 x 3.13 7 1032797 1 U-L...
Page 38 - RD990X GEARBOX ASSEMBLY
3 8 P a rts MAN0845 (1/12/2011) RD990X GEARBOX ASSEMBLY REF PART QTY DESCRIPTION A 1002499 1 Gearbox Assembly, Complete 1 57458 1 Gear, Crown 25T M5.3 2 NSS 1 Gearbox Housing 3 1005320 1 Shaft, Input 1-3/8 -6 4 1005321 1 Shaft, Output 1-1/4 5 57491 1 Pinion Gear 13T M5.3 6 57476 1 Bearing Cup & ...
Page 39 - RD990X DRIVE SHAFT ASSEMBLY
P a r ts 3 9 MAN0845 (1/12/2011) RD990X DRIVE SHAFT ASSEMBLY REF PART QTY DESCRIPTION A 1029937 1 Drive Assembly Complete 1 40574 2 Yoke, 1-3/8-6SP (complete with lock collar) 2 110 2 Cross and bearing kit 3 40464 2 Spring Pin, 10 mm x 80 mm 4 40575 1 Inboard Youk (male drive tube) 5 40587 1 Inner P...
Page 40 - RD900X BLADE & SPINDLE ASSEMBLY
4 0 P a rts MAN0845 (1/12/2011) RD900X BLADE & SPINDLE ASSEMBLY REF PART QTY DESCRIPTION 1 1032800 1 Blade Spindle, Complete 2 18359 1 Sleeve 1-3/8 x 1-3/4 x 5/8 3 2715 2 Seal 1.75 x 2.56 x .5 4 2717 2 Bearing Cone 5 1032806 1 Spindle Housing w/ Cups 6 2716 2 Bearing Cup 7 1032801 1 Spindle Shaf...
Page 41 - RD990X CHAIN SHIELDING ASSEMBLY
P a r ts 4 1 MAN0845 (1/12/2011) RD990X CHAIN SHIELDING ASSEMBLY REF PART QTY DESCRIPTION 1 1032821 2 Front Chain Shield Plate 2 1032832 1 Right Corner Chain Shield Plate 3 1032833 1 Left Corner Chain Shield Plate 4 1032822 1 Right Rear Chain Shield Plate 5 1032823 1 Left Rear Chain Shield Plate 6 4...
Page 43 - A p p e n d i x; BOLT TORQUE CHART
A p p e n d i x 4 3 Bolt Torque & Size Charts (Rev. 3/28/2007) BOLT TORQUE CHART Always tighten hardware to these values unless a different torque value or tightening procedure is listed for a specific application. Fasteners must always be replaced with the same grade as specified in the manual ...
Page 44 - BOLT SIZE CHART; SAE Bolt Thread Sizes; MM
4 4 A p p e n d i x Bolt Torque & Size Charts (Rev. 3/28/2007) BOLT SIZE CHART NOTE: Chart shows bolt thread sizes and corresponding head (wrench) sizes for standard SAE and metric bolts. ABBREVIATIONS AG .............................................................. Agriculture ASABE .............
Page 45 - I n d e x; INDEX
I n d e x 4 5 MAN0845 (1/12/2011) INDEX AAssembly Chain Shielding 31 Dealer Set-Up Instructions 29 Initial Oil Fill 30 Optional Equipment Front Roller 31 DDealer Check Lists Delivery (Dealer’s Responsibility) 33 Pre-Delivery (Dealer’s Responsibility) 33 Dealer Service Blade Spindle Assembly 23 Disas...
Page 46 - WARRANTY
F-3079 (Rev. 2/14/2011) Woods Equipment Company 2606 South Illinois Route 2 Post Office Box 1000Oregon, Illinois 61061 USA 800-319-6637 tel800-399-6637 faxwww.WoodsEquipment.com WARRANTY All Models Except Mow’n Machine TM Zero-Turn Mowers Please Enter Information Below and Save for Future Reference....
Page 47 - (Replacement Parts For All Models Except Mow’n Machine; Zero-Turn Mowers and Woods Boundary
F-8494 (Rev. 6/23/2005) WARRANTY (Replacement Parts For All Models Except Mow’n Machine TM Zero-Turn Mowers and Woods Boundary TM Utility Vehicles) Woods Equipment Company (“WOODS”) warrants this product to be free from defect in material andworkmanship for a period of ninety (90) days from the date...
