Page 2 - I n t r o d u c t i o n
2 I n t r o d u c t i o n Gen’l (Rev. 3/5/2010) TO THE DEALER: Assembly and proper installation of this product is the responsibility of the Woods ® dealer. Read manual instructions and safety rules. Make sure all items on the Dealer’s Pre-Delivery and Delivery Check Lists in the Operator’s Manualar...
Page 3 - I n t r o d u ct i o n; TABLE OF CONTENTS; Si no lee Ingles, pida ayuda a
I n t r o d u ct i o n 3 MAN0506 (Rev. 9/5/2008) TABLE OF CONTENTS INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 BALANCE STATEMENT...
Page 4 - SPECIFICATIONS
4 I n t r o d u c t i o n MAN0506 (Rev. 9/5/2008 SPECIFICATIONS Maximum Outside Body Width: 15 ′ . . . . . . . . . . . . . . . . . . 189 in. (4.9 m) 20 ′ . . . . . . . . . . . . . . . . . . 253 in. (6.4 m) 22 ′ . . . . . . . . . . . . . . . . . . 277 in. (7.0 m) 25 ′ . . . . . . . . . . . . . . . . ...
Page 5 - BALANCE STATEMENT; GENERAL INFORMATION; WARNING
I n t r o d u ct i o n 5 MAN0506 (Rev. 9/5/2008) IMPORTANT! BALANCE STATEMENT Both of the Woods Center Drive Shredder flail tubesare balanced as rotor assemblies to meet or exceedfactory standards before installation. After installation,the shredders are statistically inspected to check bal-ance. Th...
Page 6 - S a f e t y; TRAINING; SAFETY RULES
6 S a f e t y CD Flail Shredder MAN0506 (4/15/2006) TRAINING Safety instructions are important! Read all a t ta c h m e n t a n d p o w e r u n i t m a n u a l s ; f o l l o w a l lsafety rules and safety decal information. (Replace-ment manuals and safety decals are available fromyour dealer. To ...
Page 7 - TRANSPORTATION
S a f e t y 7 CD Flail Shredder MAN0506 (4/15/2006) Connect PTO driveline directly to power unit PTO shaft. Never use adapter sleeves or adaptershafts. Adapters can cause driveline failures due toincorrect spline or incorrect operating length andcan result in personal injury or death. Inspect ru...
Page 8 - MAINTENANCE
8 S a f e t y CD Flail Shredder MAN0506 (4/15/2006) (Safety Rules continued from previous page) Look down and to the rear and make sure area is clear before operating in reverse. Do not operate or transport on steep slopes. Do not stop, start, or change directions sud- denly on slopes. Use e...
Page 9 - STORAGE
S a f e t y 9 CD Flail Shredder MAN0506 (4/15/2006) Make sure all safety decals are installed. Replace if damaged. (See Safety Decals section forlocation.) Make sure shields and guards are properly installed and in good condition. Replace if dam-aged. Do not disconnect hydraulic lines until en...
Page 10 - SAFETY & INSTRUCTIONAL DECALS; Replace Immediately If Damaged!; CAUTION
1 0 S a f e t y MAN0506 (Rev. 9/5/2008) SAFETY & INSTRUCTIONAL DECALS ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Replace Immediately If Damaged! 3 - SERIAL NUMBER PLATE MODEL NO. SERIAL NO. Woods Equipment Company Oregon, Illinois, U.S.A. CAUTION PRECAUCION 1. Read Operator's Manual befor...
Page 11 - ROTATING DRIVELINE HAZARD
S a f e t y 11 MAN0506 (Rev. 9/5/2008) SAFETY & INSTRUCTIONAL DECALS ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Replace Immediately If Damaged! (Safety Decals continued on next page) 6 - PN 50030978 ROTATING DRIVELINE HAZARD To prevent serious injury or death from rotating driveline: 1. K...
Page 12 - HIGH-PRESSURE FLUID HAZARD; PELIGRO DE FLUIDO BAJO; ADVERTENCIA; ROTATING DRIVELINE; CONTACT CAN CAUSE DEATH; Use a clean, damp cloth to clean safety decals.
1 2 S a f e t y MAN0506 (Rev. 9/5/2008) SAFETY & INSTRUCTIONAL DECALS ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Replace Immediately If Damaged! 14 - PN 50530315 WARNING HIGH-PRESSURE FLUID HAZARD To prevent serious injury or death: 1. Relieve pressure on system before repairing, adjustin...
Page 13 - O p e r a t o r R e c o r d; OPERATOR SIGN-OFF RECORD
O p e r a t o r R e c o r d 1 3 MAN0506 (Rev. 9/5/2008) OPERATOR SIGN-OFF RECORD . Woods Equipment Company follows the general safetystandards specified by the American Society of Agri-cultural and Biological Engineers (ASABE) and theOccupational Safety and Health Administration(OSHA) for agricultur...
Page 14 - O p e r a t i o n; OPERATION; PRINCIPAL COMPONENTS; After operating for 1/2 hour; After operating for 5 to 10 hours
1 4 O p e r a t i o n MAN0506 (Rev. 9/5/2008) OPERATION The Woods Flail Shredder is designed to pick up andshred crop and plant residue left in the field. Rotationalpower to the flails is provided by the tractor PTO. Be familiar with the flail shredder before starting. The owner is responsible for t...
Page 15 - O p e ra t i o n; PRE-OPERATION CHECK LIST; CHOOSING THE CORRECT TRACTOR
O p e ra t i o n 1 5 MAN0506 (Rev. 9/5/2008) Figure 1 . Flail Shredder Principal Components PRE-OPERATION CHECK LIST (OWNER'S RESPONSIBILITY) NOTICE ■ This Pre-Operation Check List is provided for the operator. It is important to follow for both per-sonal safety and maintenance of the flail shredder...
Page 16 - PTO Driveline Length
1 6 O p e r a t i o n MAN0506 (Rev. 9/5/2008) Figure 2 . Tractor Front Weight 3. 3-Point Hitch The 3-point hitch models require that the tractor beequipped with a Category II or Category III 3-pointhitch. If the hitch can be converted from one to theother, use a Category III to provide a wider stanc...
Page 17 - ATTACHING SHREDDER TO TRACTOR
O p e ra t i o n 1 7 MAN0506 (Rev. 9/5/2008) Keep bystanders away from equipment. 1. Clear the area of all bystanders. 2. Attach the 3-point hitch to the unit but not the PTOdriveline. 3. Raise the unit until the tractor PTO and gearboxshafts are the same height. 4. Measure the dimension between t...
Page 18 - Without Quick Hitch Attachment:; Attach PTO Driveline
1 8 O p e r a t i o n MAN0506 (Rev. 9/5/2008) Without Quick Hitch Attachment: 1. Back tractor lower 3-point arms between lowermast plates and align with lower 3-point hole. 2. Place 1-3/4 OD spacer through 3-point arm pivot(both sides). 3. Push tractor’s 3-point arm to the inside and slide a1-7/16 O...
Page 19 - Raise Stands; FIELD OPERATION; PREPARING FOR OPERATION; Flail Height
O p e ra t i o n 1 9 MAN0506 (Rev. 9/5/2008) Raise Stands 1. Use hitch ratchets or 3-point hitch to raise the frontof the machine. 2. Unpin front frame stands. Raise and pin in theirupper position. See Figure 10. REMOVING SHREDDER FROM TRACTOR Reverse the above procedure (Steps 1-17) whenremoving un...
Page 20 - SET OPERATING HEIGHT; FLAIL KNIVES
2 0 O p e r a t i o n MAN0506 (Rev. 9/5/2008) the flails under all operating conditions. (See BalanceStatement, page 5.) NOTE: To avoid unnecessary wear on knives and related parts, never set the unit lower than the recom-mended setting. (See Balance Statement, page 5.) Figure 11 . 3-Point Hitch Mod...
Page 21 - Setting Flail Height; STARTING THE TRACTOR; STOPPING THE TRACTOR
O p e ra t i o n 2 1 MAN0506 (Rev. 9/5/2008) . Figure 14 . Optional Flail Contour Figure 15 . “L” Flails Figure 16 . Cup Flails Setting Flail Height 1. Be sure wheels are set to follow in the center offurrow row. Set flails 3 to 6 inches (75 to 150 mm) above the ground. (See Balance Statement, page ...
Page 22 - HAZARD AREA; GROUND SPEED; CLEANING
2 2 O p e r a t i o n MAN0506 (Rev. 9/5/2008) HAZARD AREA Make certain all movement of equipment com- ponents has stopped before approaching for ser-vice. Stay away from front, side, and rear of unit while it isrunning. Flails can pick up stones, sticks, wire, andother debris and throw it out with...
Page 23 - OPTIONAL EQUIPMENT; RUBBER FLAPS; BED CONES
O p e ra t i o n 2 3 MAN0506 (Rev. 9/5/2008) ● Replace any safety decals that are missing or not readable (supplied free by your Woods dealer). See Safety Decals section for location drawing. STORAGE Block equipment securely for storage. Keep children and bystanders away from stor- age area. At ...
Page 24 - S e r v i c e & M a i n t e n a n c e; SERVICE & MAINTENANCE; LUBRICANTS
2 4 S e r v i c e & M a i n t e n a n c e MAN0506 (Rev. 9/5/2008) SERVICE & MAINTENANCE Before dismounting power unit or performing any service or maintenance, follow these steps:disengage power to equipment, lower the 3-pointhi tc h a nd a l l ra is e d c om pon e nts t o the gro und ,ope...
Page 27 - GEARBOX OIL LEAKAGE; LUBRICATION SERVICE RECORD; SERVICED BY
S e r v i c e & M a i n t e n a n c e 2 7 MAN0506 (Rev. 9/5/2008) GEARBOX OIL LEAKAGE NOTICE ■ Major oil leakage from the gearbox shaft seal area is not acceptable and could cause the gearboxto fail due to lack of lubrication and cooling. It isthe operator’s responsibility to check the gearboxoi...
Page 28 - CHANGING GEARBOX OIL
2 8 S e r v i c e & M a i n t e n a n c e MAN0506 (Rev. 9/5/2008) Gearbox leakage & Troubleshooting Some gearbox oil leakage may be acceptable if: 1. Oil covers less than a 3-inch diameter circle aroundthe shaft seal area (see Figure 30). 2. Oil covers less than a 4-inch diameter circle arou...
Page 29 - RATCHET HEIGHT ADJUSTMENT
S e r v i c e & M a i n t e n a n c e 2 9 MAN0506 (Rev. 9/5/2008) Figure 31 . Drain Plug (Underside of Unit) 7. Re-install and tighten drain plug. 8. Dispose of used oil in an approved container. 9. Add SAE 85W90 gear oil through the dipstickcover. Use the dipstick to check the oil level (Figure...
Page 30 - REPLACING RUBBER SHIELD FLAPS
3 0 S e r v i c e & M a i n t e n a n c e MAN0506 (Rev. 9/5/2008) 3. Disconnect driveline and hydraulic lines from thetractor. 4. Place safety stands or large blocks under theframe. 5. Loosen and remove the worn flail and its oppositeon the other side of the rotor. Discard worn flailsand their m...
Page 31 - Removing Components
S e r v i c e & M a i n t e n a n c e 3 1 MAN0506 (Rev. 9/5/2008) Technical Service for re-balance options or furtherdetails. Follow the procedure below if rotor removal or replace-ment is required. Use a suitable lifting device of sufficient capac- ity. Use adequate personnel to handle heavy ...
Page 32 - REPLACING STUB SHAFT
3 2 S e r v i c e & M a i n t e n a n c e MAN0506 (Rev. 9/5/2008) Figure 37 . Rotor Direction of Rotation REPLACING STUB SHAFT 1. Remove rotor (see Servicing Rotors (Flail Tubes),page 30). 2. Remove three 1/2 x 2-1/2 hex bolts in taper lockhub and re-install bolts in three threaded holes(see Fig...
Page 33 - Rebuilding Friction Pack
S e r v i c e & M a i n t e n a n c e 3 3 MAN0506 (Rev. 9/5/2008) NOTE: The shaft is heavy. Grasp the clutch firmly with both hands and slide off the input shaft. Rebuilding Friction Pack Disassembly 1. Position clutch and universal joint assembly on abench so that end is accessible. 2. Remove t...
Page 34 - NOTES
3 4 S e r v i c e & M a i n t e n a n c e MAN0506 (Rev. 9/5/2008) NOTES
Page 35 - Tr o u b l e s h o o t i n g; TROUBLESHOOTING
Tr o u b l e s h o o t i n g 3 5 MAN0506 (Rev. 9/5/2008) TROUBLESHOOTING The Woods Flail Shredder uses swinging flails to pick up and shred crop residue left in the field. It is a simple and reli-able system that requires minimal maintenance. The following table lists problems, causes, and solutions...
Page 36 - C o n t o u r F l a i l P a t t e r n s; WORKSHEET FOR CONTOUR FLAIL PATTERNS
3 6 C o n t o u r F l a i l P a t t e r n s MAN0506 (Rev. 9/5/2008) WORKSHEET FOR CONTOUR FLAIL PATTERNS
Page 38 - A s s e m b l y; ASSEMBLY; DEALER SET-UP INSTRUCTIONS; WHEEL ASSEMBLY
3 8 A s s e m b l y MAN0506 (Rev. 9/5/2008) ASSEMBLY DEALER SET-UP INSTRUCTIONS Do not allow bystanders in the area when oper- ating, attaching, removing, assembling, or servic-ing equipment. Do not handle knives with bare hands. Careless or improper handling may result in serious injury. Keep...
Page 39 - A ss e mb l y; ALL UNITS
A ss e mb l y 3 9 MAN0506 (Rev. 9/5/2008) 7. Attach front top link spacer, bolts, and lock nuts tofront of upper mast assembly. NOTE: For Quick Hitch Cat II , use spacer in front lower hole of upper mast assembly. For Quick Hitch Cat III , use spacer in front upper hole of upper mast assembly. Witho...
Page 40 - MANUAL STORAGE TUBE INSTALLATION
4 0 A s s e m b l y MAN0506 (Rev. 9/5/2008) MANUAL STORAGE TUBE INSTALLATION The manual storage tube may be supplied in either ofthe following styles. For One-Piece Style Manual Tube: Mount the manual tube to the inside of the shredderside sheet, using three 3/8 x 1-1/4" hex bolts, washers,and 3...
Page 41 - Install Center Deflector
A ss e mb l y 4 1 MAN0506 (Rev. 9/5/2008) provided. Make sure that light lenses are in thecorrect position in relation to direction of equipmenttravel: amber lenses on the outside, red lenses onthe inside facing rear of shredder. 3. Install light bracket on end of shredder using 1/2NC x 1-1/2" h...
Page 42 - CENTER CUT KIT INSTALLATION; Assemble Motor and Blade
4 2 A s s e m b l y MAN0506 (Rev. 9/5/2008) CENTER CUT KIT INSTALLATION Block Shredded Never go underneath equipment (lowered to the ground or raised) unless it is properly blocked andsecured. Never place any part of the body under-neath equipment or between moveable parts evenwhe n the e ngi ne h...
Page 43 - Install Motor Housing; Assembly Hoses
A ss e mb l y 4 3 MAN0506 (Rev. 9/5/2008) Install Motor Housing 1. Slide motor assembly between shredder centerchannel and secure to the left side using two 1/2NC x 1-1/4 carriage bolts (29) and flange lock nuts(30). 2. Install 1/2 NC x 1 cap screw (31) and flat washer(32) to the right rear hole of ...
Page 44 - Install Hose Clamps; Connect Hoses to Tractor; Install Decals
4 4 A s s e m b l y MAN0506 (Rev. 9/5/2008) Install Hose Clamps 1. Place hose clamps (36) around hoses (11) andcenter hoses between center plate. 2. Mark clamp holes in desired location on shedderbody and drill two 11/32" holes. 3. Secure hose clamps to shredder using 5/16 NF x1-1/4 cap screws (...
Page 45 - D e a l e r C h e c k L i s ts; DEALER CHECK LISTS; PRE-DELIVERY CHECK LIST; DELIVERY CHECK LIST
D e a l e r C h e c k L i s ts 4 5 MAN0506 (Rev. 9/5/2008) DEALER CHECK LISTS PRE-DELIVERY CHECK LIST (DEALER’S RESPONSIBILITY) Inspect the equipment thoroughly after assembly tomake sure that it is set up properly before delivering itto the customer. The following check lists are a reminder of poin...
Page 47 - WEASLER
P a r ts 4 7 MAN0506 (Rev. 9/7/2011) PARTS INDEX FLAIL SHREDDER Center Drive FRAME ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48-48 FLAIL TUBE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 WHEEL ASSEMBLY . . . . . . . . . . . ...
Page 48 - P a r ts; CENTER DRIVE FLAIL SHREDDER FRAME ASSEMBLY
4 8 P a r ts MAN0506 (Rev. 9/5/2008) CENTER DRIVE FLAIL SHREDDER FRAME ASSEMBLY
Page 49 - CENTER DRIVE FLAIL SHREDDER FRAME ASSEMBLY PARTS LIST
P a r ts 4 9 MAN0506 (Rev. 9/7/2011) CENTER DRIVE FLAIL SHREDDER FRAME ASSEMBLY PARTS LIST REF PART QTY DESCRIPTION 1 NSS 1 S15CD Body weldment 1 NSS 1 S20CD Body weldment 1 NSS 1 S22CD Body weldment 1 NSS 1 S25CD Body weldment 1 NSS 1 S27CD Body weldment 2 ---------- - Flail tube asy, right & l...
Page 50 - FLAIL TUBE ASSEMBLY
5 0 P a r ts MAN0506 (Rev. 9/5/2008) FLAIL TUBE ASSEMBLY REF LEFT PART # RIGHT PART # QTY DESCRIPTION 1 1016199LK 1016198LK 1 15’ Flail tube w/knives 1 1016199HD 1016198HD 1 15’ HD Cotton tube w/knives 1 1016199CP 1016198CP 1 15’ Cup knife tube w/knives 1 1013109LK 1013108LK 1 20’ Flail tube w/knive...
Page 52 - 4K PULL-TYPE PTO SHAFT WITH TORQMASTER CLUTCH
5 2 P a r ts MAN0506 (Rev. 9/5/2008) BED CONE ASSEMBLY (OPTIONAL) 50510065 TYPE A - WEASLER ® 24K PULL-TYPE PTO SHAFT WITH TORQMASTER CLUTCH REF PART NO QTY DESCRIPTION 1 20031440 1 U-Bolt, 3/4 NC x 4 x 5.5 long 2 2377 6 3/4 NC x 6 Hex bolt GR5 3 50520162 1 Strut weldment 4 50520163 1 Yoke weldment ...
Page 58 - CENTER DRIVE GEARBOX
5 8 P a r ts MAN0506 (Rev. 9/5/2008) CENTER DRIVE GEARBOX REF PART QTY DESCRIPTION A 1013049 1 Complete gearbox, Series 800 1 1019782 1 Casting, Threaded holes 2 1019783 1 Casting, Non-threaded holes 3 1019784 1 Pinion shaft/gear asy 27T with bearing cones & bearing cups 4 90315546 1 Cross shaft...
Page 59 - RUBBER BELTING
P a r ts 5 9 MAN0506 (Rev. 9/7/2011) RUBBER BELTING REF PART QTY DESCRIPTION 1 1012202 4 Rubber belting (15 ft) 1 1012202 6 Rubber belting (20 ft & 22 ft) 1 1012202 8 Rubber belting (25 ft & 27 ft) 2 1022647 4 Belt bar (15ft) 2 1022647 6 Belt bar (20 ft & 22 ft) 2 1022647 8 Belt bar (25 ...
Page 61 - CENTER CUTTER KIT PARTS LIST
P a r ts 6 1 MAN0506 (Rev. 9/7/2011) CENTER CUTTER KIT PARTS LIST CENTER DEFLECTOR (OPTIONAL) REF PART QTY DESCRIPTION 1 1024671 1 Blade hub 2 1016161 1 Motor housing 3 1024674 1 Blade, .31 x 2.50 x 13.31 dbl edge 4 1017719 1 Hydraulic motor 6 58125 * 6 9/16 NC Lock nut 7 58452 * 6 9/16 NC x 1-1/2 H...
Page 62 - RUBBER FLAP
6 2 P a r ts MAN0506 (Rev. 9/5/2008) RUBBER FLAP REF PART QTY DESCRIPTION 1 50531089 14 Rubber flap (12" - 15 ft) 1 50531089 18 Rubber flap (12" - 20 ft) 1 50531089 20 Rubber flap (12" - 22 ft) 1 50531089 24 Rubber flap (12" - 25 ft) 1 50531089 26 Rubber flap (12" - 27 ft) 2 1022...
Page 63 - A p p e n d i x; BOLT TORQUE CHART
A p p e n d i x 6 3 Bolt Torque & Size Charts (Rev. 3/28/2007) BOLT TORQUE CHART Always tighten hardware to these values unless a different torque value or tightening procedure is listed for a specific application. Fasteners must always be replaced with the same grade as specified in the manual ...
Page 64 - BOLT SIZE CHART; SAE Bolt Thread Sizes; MM
6 4 A p p e n d i x Bolt Torque & Size Charts (Rev. 3/28/2007) BOLT SIZE CHART NOTE: Chart shows bolt thread sizes and corresponding head (wrench) sizes for standard SAE and metric bolts. ABBREVIATIONS AG .............................................................. Agriculture ASABE .............
Page 65 - I n d e x; INDEX
I n d e x 6 5 MAN0506 (Rev. 9/5/2008) INDEX ASSEMBLY Dealer Set-Up Instructions 38 Optional Equipment Center Cut Kit Installation 42 Rubber Belting Installation 40 Rubber Flap Installation 40 Safety Light Kit Installation 40 DEALER CHECK LISTS Delivery Check List (Dealer’s Responsibility) 45 Pre-Del...
Page 66 - WARRANTY
F-3079 (Rev. 2/14/2011) Woods Equipment Company 2606 South Illinois Route 2 Post Office Box 1000Oregon, Illinois 61061 USA 800-319-6637 tel800-399-6637 faxwww.WoodsEquipment.com WARRANTY All Models Except Mow’n Machine TM Zero-Turn Mowers Please Enter Information Below and Save for Future Reference....
Page 67 - (Replacement Parts For All Models Except Mow’n Machine
F-8494 (Rev. 10/3/2011) WARRANTY (Replacement Parts For All Models Except Mow’n Machine TM Zero-Turn Mowers) Woods Equipment Company (“WOODS”) warrants this product to be free from defect in material andworkmanship for a period of ninety (90) days from the date of delivery of the product to the orig...
