Page 2 - I n t r o d u c t i o n
2 I n t r o d u c t i o n Gen’l (Rev. 12/5/2011) TO THE DEALER: Assembly and proper installation of this product is the responsibility of the Woods ® dealer. Read manual instructions and safety rules. Make sure all items on the Dealer’s Pre-Delivery and Delivery Check Lists in the Operator’s Manuala...
Page 3 - TABLE OF CONTENTS; WARNING
I n t r o d u c t i o n 3 MAN0646 (7/6/2007) TABLE OF CONTENTS INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 GENERAL INFORMATION . ....
Page 4 - SPECIFICATIONS; GENERAL INFORMATION
4 I n t r o d u c t i o n MAN0646 (7/6/2007) SPECIFICATIONS Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . Kubota 3-cylinder, 4-cycle, liquid cooled (See engine manual for complete specifications) Horsepower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...
Page 5 - S a f e t y; TRAINING; SAFETY RULES
S a f e t y 5 FE-Series Mow”n Machine (12/23/2005) TRAINING Safety instructions are important! Read all a t ta c h m e n t a n d p o w e r u n i t m a n u a l s ; f o l l o w a l lsafety rules and safety decal information. (Replace-ment manuals and safety decals are available fromyour dealer. To l...
Page 6 - TRANSPORTATION
6 S a f e t y FE-Series Mow’n Machine (12/23/2005) Never fill fuel containers inside a vehicle or a t ru c k o r t r a i l e r b e d w i t h a p l a s t i c l i n e r. A l w a y splace container on the ground away from the vehi-cle before filling. Remove gas-powered equipment from the truck or t...
Page 7 - MAINTENANCE
S a f e t y 7 FE-Series Mow”n Machine (12/23/2005) Stop power unit and equipment immediately u p o n s t r i k i n g a n o b s t r u c t i o n . Tu r n o f f e n g i n e ,remove key, inspect, and repair any damage beforeresuming operation. Do not drive or operate mower in tilt-up posi- tion. Pow...
Page 8 - STORAGE
8 S a f e t y FE-Series Mow’n Machine (12/23/2005) Battery posts, terminals, wiring insulation, and r el ate d a c ce s so ri es c onta in l ea d a nd l ea d c om-pounds, chemicals known to the State of Californiato cause cancer and birth defects or other repro-ductive harm. WASH HANDS AFTER HANDL...
Page 9 - S a fe t y; SAFETY & INSTRUCTIONAL DECALS; Replace Immediately If Damaged!
S a fe t y 9 MAN0646 (7/6/2007) SAFETY & INSTRUCTIONAL DECALS ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Replace Immediately If Damaged! 1 - PN 72407 2 - PN 72404 3 - SERIAL NUMBER PLATE (Safety Decals continued on next page) Woods Equipment Company W W Oregon, Illinois, U.S.A. Woods Equi...
Page 10 - CAUTION
1 0 S a f e t y MAN0646 (7/6/2007) 7 - PN 72405 4 - PN 72408 8 - PN 72406 (Safety Decals continued from previous page) BE CAREFUL! Use a clean, damp cloth to clean safety decals. Avoid spraying too close to decals when using a pressure washer;high-pressure water can enter through very small scratche...
Page 11 - O p e r a t i o n; OPERATION
O p e r a t i o n 11 MAN0646 (7/6/2007) OPERATION The operator is responsible for the safe operation ofthis Mow’n Machine. The operator must be properlytrained. Operators should be familiar with the powerunit, all attachments that will be used, and all safetypractices before starting operation. Read...
Page 13 - O p e ra t i o n
O p e ra t i o n 1 3 MAN0646 (7/6/2007) STARTING ENGINE Do not run engine indoors. Exhaust gases con- tain carbon monoxide, an odorless and deadly poi-son. To enhance starter life, use short starting cycles notexceeding 10 seconds. If engine does not start within10 seconds, stop cranking for 30 se...
Page 14 - STEERING HANDLE OPERATION; Steering Handle Positions
1 4 O p e r a t i o n MAN0646 (7/6/2007) Mow up and down slopes, not across. If the tires lose traction on a slope, disengage the blade(s) and proceed slowly straight down theslope. Practice steering maneuvers at half throttle. STEERING HANDLE OPERATION Moving steering levers rapidly from forw...
Page 15 - STOPPING ENGINE
O p e ra t i o n 1 5 MAN0646 (7/6/2007) STOPPING ENGINE 1. Move throttle to 1/3 setting. 2. Allow engine to idle for several minutes. 3. Turn key to OFF position and remove. Remove key and store in a secure location to p r e v e n t u n a u t h o r i z e d p e r s o n s f r o m o p e r a t i n geq...
Page 16 - OWNER PRE-OPERATION CHECK LIST
1 6 O p e r a t i o n MAN0646 (7/6/2007) OWNER PRE-OPERATION CHECK LIST (OWNER'S RESPONSIBILITY) ___ Review and follow all safety rules and safety decal instructions on pages 5 through 10. ___ Check that all safety decals are installed and in good condition. Replace if damaged. ___ Check to make sur...
Page 17 - O w n e r S e r v i c e; OWNER SERVICE
O w n e r S e r v i c e 1 7 MAN0646 (7/6/2007) OWNER SERVICE The information in this section is written for operatorswho possess basic mechanical skills. If you need help,your dealer has trained service technicians available.For your protection, read and follow the safety informa-tion in this manual...
Page 18 - TAILWHEEL MAINTENANCE; Lubrication Service Intervals
1 8 O w n e r S e r v i c e MAN0646 (7/6/2007) Figure 6 . Lubrication Diagram TAILWHEEL MAINTENANCE Once a year, disassemble tailwheel assembly andinspect roller bearings: 1. Remove dust cap (2) from top of tailwheelassembly (1). 2. Remove cotter pin (3) and slotted hex nut (4). 3. Remove wheel fork...
Page 19 - HYDROSTATIC TRANSMISSION SERVICE; BATTERY SERVICE
O w n e r S e r v i c e 1 9 MAN0646 (7/6/2007) HYDROSTATIC TRANSMISSION SERVICE NOTICE ■ Keep transmission oil clean. When adding fluid take precautions to prevent dirt and other foreignmaterial from entering the system. NOTE: Check fluid level every 8 hours of operation. 1. Place power unit on a le...
Page 20 - CLUTCH BURNISHING; RETURN TO OPERATION; CLEANING
2 0 O w n e r S e r v i c e MAN0646 (7/6/2007) 4. Inspect battery case for cracks or leaks; replacebattery if necessary. 5. Test battery with hydrometer; recharge battery ifless than 75% charge is indicated. 6. Add water if necessary. 7. Check that the positive terminals on the battery,starter and a...
Page 21 - D e a l e r S e r v i c e; DEALER SERVICE; Loss of Power in Transmission
D e a l e r S e r v i c e 2 1 MAN0646 (Rev. 11/5/2007) DEALER SERVICE The information in this section is written for dealer ser-vice personnel. The repair described here requiresspecial skills and tools. If your shop is not properlyequipped or your mechanics are not properly trained inthis type of r...
Page 22 - D e a l e r S e r v i c e; TROUBLESHOOTING ENGINE
2 2 D e a l e r S e r v i c e MAN0646 (Rev. 11/5/2007) TROUBLESHOOTING ENGINE Engine Dies when Steering Handlesare Engaged 1. Check if parking brake is set. • Release parking brake. NOTE: When parking brake is on, system is designed to kill the engine if either steering handleis engaged. ■ This circ...
Page 23 - Troubleshooting Deck Safety Switch; HYDROSTATIC PUMP INSTALLATION
D e a l e r S e r v i c e 2 3 MAN0646 (Rev. 11/5/2007) Figure 12 . Power Tilt Deck Safety Switch Layout Troubleshooting Deck Safety Switch 1. Pull handlebars in with deck in lowest cuttingheight position (1). 2. Check that switch is making contact with the heightgauge. 3. Check that wires are proper...
Page 25 - Install Clutch
D e a l e r S e r v i c e 2 5 MAN0646 (Rev. 11/5/2007) Figure 15 . Clutch Assembly 3. Place a 9/16 wrench over cap screw (6) on idler(47) and remove the tension from PTO V-belts (22)by rotating the wrench clockwise. 4. Remove PTO V-belts (22) from PTO drive sheave(2). 5. Disconnect electrical wire h...
Page 27 - A ss e mb l y; ASSEMBLY
A ss e mb l y 2 7 MAN0646 (Rev. 11/5/2007) ASSEMBLY DEALER SET-UP INSTRUCTIONS Assembly of this Mow’n Machine is the responsibility ofthe Woods dealer. It should be delivered to the ownercompletely assembled, lubricated, and adjusted fornormal cutting conditions. Set up the Mow’n Machine as received...
Page 28 - A s s e m b l y; STRAIGHT LINE TRAVEL
2 8 A s s e m b l y MAN0646 (Rev. 11/5/2007) STRAIGHT LINE TRAVEL 1. Check tire pressure; tires must have equal airpressure. 2. Check travel; drive forward with both steeringhandles full forward at half throttle. • If travel is not straight, adjust steering handle stop bolt on opposite side of turn....
Page 29 - D e a l e r C h e c k L i s ts; DEALER CHECK LISTS; PRE-DELIVERY CHECK LIST; DELIVERY CHECK LIST
D e a l e r C h e c k L i s ts 2 9 MAN0646 (Rev. 11/5/2007) DEALER CHECK LISTS PRE-DELIVERY CHECK LIST (DEALER’S RESPONSIBILITY) Inspect the equipment thoroughly after assembly tomake sure it is set up properly before delivering it to thecustomer. The following check list is a reminder ofpoints to i...
Page 30 - NOTES
3 0 D e a l e r C h e c k L i s ts MAN0646 (Rev. 11/5/2007) NOTES
Page 31 - P a r ts; Parts Index
P a r ts 3 1 MAN0646 (Rev. 11/5/2007) FRAME ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 & 33 ENGINE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 & 35 HYDRAULIC RESERVOIR & HOSES . . . . . . . . . . . . . . . . . . . 36 & ...
Page 32 - FZ25D FRAME ASSEMBLY
3 2 P a r ts MAN0646 (Rev. 11/5/2007) FZ25D FRAME ASSEMBLY (Rev. 8/22/2008)
Page 33 - FZ25D FRAME ASSEMBLY PARTS LIST
P a r ts 3 3 MAN0646 (Rev. 11/5/2007) FZ25D FRAME ASSEMBLY PARTS LIST REF PART QTY DESCRIPTION 1 78317 1 Fuel tank, LH 2 73894 1 Fuel tank, RH Diesel 3 09239500 2 Fuel cap 4 73427 1 Left fender cover 5 73428 1 Right fender cover 6 73898 2 Weight transfer arm 7 71144 2 Extension spring 9 73891 1 Foot...
Page 34 - D ENGINE ASSEMBLY
3 4 P a r ts MAN0646 (Rev. 11/5/2007) FZ2 5D ENGINE ASSEMBLY (Rev. 1/9/2009)
Page 35 - FZ25D ENGINE ASSEMBLY PARTS LIST
P a r ts 3 5 MAN0646 (Rev. 11/5/2007) FZ25D ENGINE ASSEMBLY PARTS LIST REF PART QTY DESCRIPTION 1 1 Kubota diesel engine(Spec No. 16447 - 15000) 2 70127 1 Oil filter 3 73432 1 Sheave adapter 4 75464 1 Front drive sheave 5 75399 1 Left front engine mount 6 75400 1 Right front engine mount 7 75401 1 R...
Page 36 - HYDRAULIC RESERVOIR & HOSES
3 6 P a r ts MAN0646 (Rev. 11/5/2007) HYDRAULIC RESERVOIR & HOSES (Rev. 8/22/2008)
Page 37 - HYDRAULIC RESERVOIR & HOSES PARTS LIST
P a r ts 3 7 MAN0646 (Rev. 11/5/2007) HYDRAULIC RESERVOIR & HOSES PARTS LIST HYDRAULIC DIAGRAM REF PART QTY DESCRIPTION 1 75477 1 Hydraulic reservoir 2 75489 1 Cap w/breather 5 838 * 3 3/8 Lock washer 6 59077 * 3 3/8 NC Center lock nut 10 75527 1 Filter, hydraulic oil 11 61 4 Adapter, 3/4 JICM x...
Page 39 - PTO CLUTCH & PUMP ASSEMBLY PARTS LIST
P a r ts 3 9 MAN0646 (Rev. 11/5/2007) PTO CLUTCH & PUMP ASSEMBLY PARTS LIST REF PART QTY DESCRIPTION 1 75397 1 Splined power shaft 2 75549 1 PTO sheave 4 3886 * 1 Key 1/4 x 1-1/4 5 78044 2 1" Pillow block bearing w/set screw 6 920 * 6 3/8 NC x 1-3/4 HHCS - GR5 7 565 * 16 3/8 Flat washer 8 83...
Page 41 - Single Tailwheel Assembly
P a r ts 4 1 MAN0646 (Rev. 11/5/2007) TAILWHEEL ASSEMBLY Single Tailwheel Assembly Wide Stance Tailwheel Assembly REF PART QTY DESCRIPTION 1 71126 1 Pivot mount adapter 2 73741 1 Pivot housing 3 3585 2 Bearing cup 4 3586 2 Bearing cone 5 70328 1 Seal, 1.5 x 2 x .187 6 70086 1 Spacer, .375 x 1 7 7381...
Page 42 - BRAKE ASSEMBLY
4 2 P a r ts MAN0646 (Rev. 11/5/2007) BRAKE ASSEMBLY
Page 43 - BRAKE ASSEMBLY PARTS LIST
P a r ts 4 3 MAN0646 (Rev. 11/5/2007) BRAKE ASSEMBLY PARTS LIST REF PART QTY DESCRIPTION 1 ----- -- See Tire & Wheel Chart Below 2 06541900 2 1 NF Hex patch lock nut 3 73904 1 Brake assembly - RH (includes items 3A, 3C, 4, 5, 6, 7, 20, 21, 22) or 3 73903 1 Brake assembly - LH (includes items 3B,...
Page 44 - IRI
4 4 P a r ts MAN0646 (Rev. 11/5/2007) F Z 25D W IRI NG D IAGRAM KU BOT A (Rev. 8/22/2008)
Page 45 - FZ25D WIRING DIAGRAM KUBOTA DIESEL
P a r ts 4 5 MAN0646 (Rev. 11/5/2007) FZ25D WIRING DIAGRAM KUBOTA DIESEL REF PART QTY DESCRIPTION - 75499 1 FZ25D Wiring assembly 1 73173 1 Ignition switch - 75197 1 Ignition key 2 08841200 2 Indicator light 3 -------- * 1 Battery 12V, side post, group 70, 450-500 CCA (obtain locally) 4 73046 1 Diod...
Page 46 - STEERING ASSEMBLY
4 6 P a r ts MAN0646 (Rev. 11/5/2007) STEERING ASSEMBLY REF PART QTY DESCRIPTION 1 73023 2 Steering lever (includes items 5 & 6) 2 73030 2 Steering lever mount 3 73178 4 5/16 NC x 1.0 Whiz bolt 4 73163 4 5/16 NC Flanged lock nut 5 09246800 2 Foam handle grip 6 09211400 2 Vinyl cap 7 75458 1 Stee...
Page 47 - COUNTERWEIGHT MOUNT KIT
P a r ts 4 7 MAN0646 (Rev. 11/5/2007) COUNTERWEIGHT MOUNT KIT NOTES: * Refer to counterweight requirement chart on page 15 to determine the amount of counterweight required for your mower and equipment. ** Not included in kit. As required. REF PART QTY DESCRIPTION A 70980 Counterweight mount kit 1 7...
Page 49 - A p p e n d i x; BOLT TORQUE CHART
A p p e n d i x 4 9 Bolt Torque & Size Charts (Rev. 3/28/2007) BOLT TORQUE CHART Always tighten hardware to these values unless a different torque value or tightening procedure is listed for a specific application. Fasteners must always be replaced with the same grade as specified in the manual ...
Page 50 - BOLT SIZE CHART; SAE Bolt Thread Sizes
5 0 A p p e n d i x Bolt Torque & Size Charts (Rev. 3/28/2007) BOLT SIZE CHART NOTE: Chart shows bolt thread sizes and corresponding head (wrench) sizes for standard SAE and metric bolts. ABBREVIATIONS AG .............................................................. Agriculture ASABE .............
Page 51 - I n d e x; INDEX
I n d e x 5 1 MAN0646 (7/6/2007) INDEX ASSEMBLY Dealer Set-Up Instructions 27 DEALER CHECK LISTS Delivery (Dealer’s Responsibility) 29 Pre-Delivery (Dealer’s Responsibility) 29 DEALER SERVICE Belt Removal 24 Clutch Repair Align Belt 25 Install Clutch 25 Reassemble Components 25 Remove Components 24 ...
Page 52 - LIMITED WARRANTY
F-8045 MM (Rev. 2/11/2011) Woods Equipment Company 2606 South Illi n ois Route 2 Post Office Box 1000O r e g o n , Illi n ois 61061 800-319-6637 tel800-399-6637 faxwww. W oodsE q uip m e n t.co m LIMITED WARRANTY Mow’n Machine TM Zero-Turn Mowers Please Enter Information Below and Save For Future Re...
