Page 2 - I n t r o d u c t i o n
2 I n t r o d u c t i o n Gen’l (Rev. 3/5/2010) TO THE DEALER: Assembly and proper installation of this product is the responsibility of the Woods ® dealer. Read manual instructions and safety rules. Make sure all items on the Dealer’s Pre-Delivery and Delivery Check Lists in the Operator’s Manualar...
Page 3 - TABLE OF CONTENTS; GENERAL INFORMATION
I n t r o d u c t i o n 3 MAN0556 (9/21/2007) TABLE OF CONTENTS Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Specificati...
Page 4 - SPECIFICATIONS
4 I n t r o d u c t i o n MAN0556 (9/121/2007) SPECIFICATIONS Specifications will vary with tractor, tire size, hydraulic system and bucket used. The specifications are given for aloader equipped with a 84" (LF138) and 96" (LF156) material bucket, operated with an average tractor hydraulicsy...
Page 5 - LIFT CAPACITY & BREAKOUT VS PRESSURE; ATTACHMENTS
I n t r o d u c t i o n 5 MAN0556 (9/21/2007) LIFT CAPACITY & BREAKOUT VS PRESSURE Pressure (psi) LF138 Lift Capacity at Bucket Pin (lbs.) LF138 Breakout 31.5" Forward of Bucket Pin (lbs.) LF156 Lift Capacity at Bucket Pin (lbs.) LF156 Breakout 31.5" Forward of Bucket Pin (lbs.) 2250 316...
Page 6 - S a f e t y; INSTALLATION; SAFETY RULES
6 S a f e t y 1020 Loader SR (Rev. 2/16/2007) INSTALLATION During installation, the tractor engine should be off, the key removed and the brakes locked. Do notdisconnect hydraulic lines until attachments arere m o v e d o r l o w e r e d t o t h e g r o u n d a n d s y s t e mpre s s ur e i s r e ...
Page 7 - OPERATION
S a f e t y 7 1020 Loader SR (Rev. 2/16/2007) Power unit must be equipped with ROPS or ROPS cab and seat belt. Keep seat belt securelyfastened. Falling off power unit can result in deathfr o m b e i n g ru n ov e r o r c ru s h e d . K e e p f o l d a b l eROPS system in “locked up” position at al...
Page 8 - MAINTENANCE
8 S a f e t y 1020 Loader SR (Rev. 2/16/2007) (Safety Rules continued from previous page) AVOID INJURY OR DEATH FROM ROLLOVER ACCIDENTS: • Move and turn tractor at less than 6 mph (10km/h).• Watch for hidden hazards such as holes,d i t c h e s , a n d o t h e r o b s t r u c t i o n s w h i c h m ...
Page 10 - SAFETY & INSTRUCTIONAL DECALS; Replace Immediately If Damaged!; ROLLOVERS CAN; WARNING; WARNING
1 0 S a f e t y MAN0556 (9/21/2007) SAFETY & INSTRUCTIONAL DECALS ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Replace Immediately If Damaged! 7 - PN 56053 56053-A DANGER ROLLOVERS CAN RESULT IN INJURY OR DEATH n Always use ROPS andseat belt. n Add rear tractorballast. n Move wheels to wide...
Page 11 - Use a clean, damp cloth to clean safety decals.
S a f e t y 11 MAN0556 (9/212007) 8 - PN 1025148A 5 - PN 56050 3 - PN 1026268 BE CAREFUL! Use a clean, damp cloth to clean safety decals. Avoid spraying too close to decals when using a pressure washer; high-pressure water can enter through very small scratches or under edges of decals causing them ...
Page 12 - O p e r a t i o n; TRACTOR PREPARATION; CAUTION
1 2 O p e r a t i o n MAN0556 (9/21/2007) OPERATION Be familiar with and follow all safety rules and safetydecals in the manual, on the loader, and on the tractor. The safe operation of this loader is the responsibility ofthe operator, who must be properly trained. The opera-tor should be familiar w...
Page 13 - O p e ra t i o n; LOADER OPERATION
O p e ra t i o n 1 3 MAN0556 (9/21/2007) CONNECT BUCKET OR ATTACHMENTUSING QUICK ATTACH COUPLER Position the hydraulic hoses so they will not be pinchedwhen connecting the attachment. The quick attach coupler handle should be in theunlocked (open) position with lock pins retracted, Fig-ure 1. Figure...
Page 14 - Filling Bucket; Lifting Load
1 4 O p e r a t i o n MAN0556 (9/21/2007) Filling Bucket 1. Approach and enter the pile with a level bucket. Figure 4 . Filling Bucket 2. Loaders with single handle controls : Ease the lever back and toward you to lift and roll back thebucket, Figure 5. Figure 5 . Single Handle Control 3. Lift and r...
Page 15 - Dumping Bucket; Operating with Float Control
O p e ra t i o n 1 5 MAN0556 (9/21/2007) and load is stable.• Be extra careful when operating on a slope.• Do not operate on steep slopes.• Do not stop, start or change directions sud-denly on slopes.• If loader is equipped with round bale attach-ments, always approach bale with tractor facinguphill...
Page 16 - Peeling and Scraping
1 6 O p e r a t i o n MAN0556 (9/21/2007) Figure 13 . Loading from a Bank Peeling and Scraping Use a slight bucket angle, travel forward, and hold thelift control forward to start the cut. Make a short 5-inchto 8-inch angle cut and break-out cleanly, Figure 14. With the bucket level, start a cut at ...
Page 17 - Backfilling; FORKLIFT OPERATION
O p e ra t i o n 1 7 MAN0556 (9/21/2007) Figure 20 . Bucket Tilted too Far Backfilling 1. Approach the pile with a flat bucket, Figure 21. Figure 21 . Backfilling Correctly 2. Do not use the bucket in the dump position forbulldozing. This method will impose severe shockloadings on the dump linkage, ...
Page 18 - GRAPPLE OPERATION; Picking Up a Round Bale with Grapple
1 8 O p e r a t i o n MAN0556 (9/21/2007) GRAPPLE OPERATION The grapple fork is a clamping device and should beused to clamp loose hay, straw, or silage. It is not to beused to dig material loose from a pile. AVOID INJURY OR DEATH FROM ROLLOVER ACCIDENTS: • Move and turn tractor at less than 6 mph...
Page 19 - Transporting a Round Bale with Grapple; BALE SPEAR OPERATION
O p e ra t i o n 1 9 MAN0556 (9/21/2007) Raise and roll bale back just high enough to provideground clearance for transport. Select low tractor speed before moving or turning on aslope. Figure 25 . Picking Up Round Bale on a Slope Transporting a Round Bale with Grapple Carry bale low and slightly ro...
Page 20 - Picking Up a Round Bale with Bale Spear
2 0 O p e r a t i o n MAN0556 (9/21/2007) To help prevent personal injury from exposed f o r k t i n e s , a l w a y s s t o r e b a l e s p e a r w i t h t i n e spointed down, or against bale, building or otherstable object. The bale spear is to be used only for handling roundbales. Do not use f...
Page 21 - PRE-OPERATION CHECK LIST
O p e ra t i o n 2 1 MAN0556 (9/21/2007) PRE-OPERATION CHECK LIST (OWNER'S RESPONSIBILITY) ___ Review and follow all safety rules and safety decal instructions on pages 6 through 11. ___ Check that all safety decals are installed and in good condition. Replace if damaged. ___ Check that all hardware...
Page 22 - O w n e r S e r v i c e; OWNER SERVICE
2 2 O w n e r S e r v i c e MAN0556 (9/21/2007) OWNER SERVICE The information in this section is written for operatorswho possess basic mechanical skills. If you need help,your dealer has trained service technicians available.For your protection, read and follow the safety informa-tion in this manua...
Page 23 - Tr o u b l e s h o o t i n g; TROUBLESHOOTING
Tr o u b l e s h o o t i n g 2 3 MAN0556 (9/21/2007) TROUBLESHOOTING The following is a list of service problems, possible causes, and solutions. If problems still exist after preforming thesolution, contact your nearest Woods dealer for authorized service. PROBLEM POSSIBLE CAUSE SOLUTION Jerky oper...
Page 25 - D e a l e r C h e c k L i s ts; DEALER CHECK LISTS; PRE-DELIVERY CHECK LIST; DELIVERY CHECK LIST
MAN0556 (9/21/2007) D e a l e r C h e c k L i s ts 2 5 DEALER CHECK LISTS PRE-DELIVERY CHECK LIST (Dealer's Responsibility) Inspect the loader thoroughly after assembly to be cer-tain it is set up properly before delivering it to the cus-tomer. The check lists are a reminder of points toinspect. Che...
Page 26 - D e a l e r S e r v i c e; DEALER SERVICE; CYLINDER SERVICE; CYLINDER REPAIR
2 6 D e a l e r S e r v i c e MAN0556 (9/21/2007) DEALER SERVICE The information in this section is written for dealer ser-vice personnel. The repair described herein requiresspecial skills and tools. If your shop is not properlyequipped or your mechanics are not properly trained inthis type of repa...
Page 27 - D e a l e r S e rv i c e
MAN0556 (9/21/2007) D e a l e r S e rv i c e 2 7 With all of the seals installed, slide the rod guideassembly (5) onto rod (1). Install crown piston seal (3J) onto piston (6). Install off-set rings (3H) on both sides of the crown piston seal(3J) in the large groove on the piston (6). The profile oft...
Page 29 - PIVOT BEARING REPLACEMENT
MAN0556 (9/21/2007) D e a l e r S e rv i c e 2 9 PIVOT BEARING REPLACEMENT Two replacable bearings per pivot joint are located in: Bearing repair kits for LF138 and LF156 loaders are: 1018608 24 Bearing repair kit(All pivot points) 1018607 2 Bearing repair kit(For any 1 pivot point) Replace pivot be...
Page 30 - NOTES
3 0 D e a l e r S e r v i c e MAN0556 (9/21/2007) NOTES
Page 31 - A s s e m b l y; ASSEMBLY; DEALER SET-UP INSTRUCTIONS
MAN0556 (9/21/2007) A s s e m b l y 3 1 ASSEMBLY DEALER SET-UP INSTRUCTIONS Loader assembly is the responsibility of the Woodsdealer. The loader is shipped assembled on a pallet foryour convenience. The loader must be properly set upand installed to assure prolonged service life and safeoperation. ...
Page 32 - Bucket Level Indicator Installation; Bucket Level Indicator Adjustment
3 2 A s s e m b l y MAN0556 (9/21/2007) Pin-On Bucket Installation (LF138 Only) 1. Remove loader pins and bucket pins from thebucket mounting lugs. 2. Attach lower holes on bucket to loader boom usingpins and hardware provided. 3. Extend bucket cylinder and attach bucket links tothe upper holes on t...
Page 33 - Grease Loader
MAN0556 (9/21/2007) A s s e m b l y 3 3 Figure 40 . Bucket Level Indicator Installed Grease Loader Lubricate all pivot points shown on page 22 with a highquality SAE multi-purpose grease. Grapple Installation (Optional) 1. With the bucket attached to the loader, roll bucketforward until the back of ...
Page 34 - Install Hydraulic Hoses
3 4 A s s e m b l y MAN0556 (9/21/2007) Install Hydraulic Hoses Figure 42 . Hydraulic Hose Installation 1. Attach straight end of hose (40) to rod end of leftgrapple cylinder. 2. Route hose along inside of left attachment bracketand attach 90° end of hose (40) to the top feedline(43) on the left sid...
Page 35 - I n s ta l l a t i o n; ATTACH LOADER TO TRACTOR
MAN0556 (9/21/2007) I n s ta l l a t i o n 3 5 INSTALLATION ATTACH LOADER TO TRACTOR Remove mount pins from loader uprights. Align tractor with loader and drive tractor into loaderslowly. Figure 44 . Align Tractor to Loader Shut off tractor. Connect the hydraulic hoses. Restart tractor and drive tra...
Page 36 - VERIFY CONTROL MOVEMENTS
3 6 I n s ta l l a t i o n MAN0556 (9/21/2007) To provide necessary balance, loader frame m u s t b e e q u i p p e d w i t h b u c k e t o r a t ta c h m e n tbefore attaching or detaching from tractor, or whenloader is in stored position. Do not climb or lean on equipment stored on stand. Ke...
Page 37 - Install Grapple
MAN0556 (9/21/2007) I n s ta l l a t i o n 3 7 4. Open the grapple slightly (enough to remove somepressure from the pins). 5. Remove the pins that attach the grapple to thebucket (tools may be required to get the pins out) 6. Uncouple the hydraulics. 7. Remove the cap screws that attach the grapple ...
Page 38 - P a rts
3 8 P a rts MAN0556 (9/21/2007) LF138 & LF156 LOADER ASSEMBLY 55 35. Complete Decal Set 36. Safety Decal Set 37. French Decal Set
Page 39 - P a r ts
MAN0556 (9/212007) P a r ts 3 9 LF138 & LF156 LOADER ASSEMBLY PARTS LIST REF PART QTY DESCRIPTION 1 1026590 1 Boom assembly - LF156 1 1026591 1 Boom assembly - LF138 2 1026592 1 Right upright - LF156 2 1026594 1 Right upright - LF138 3 1026593 1 Left upright - LF156 3 1026595 1 Left upright - LF...
Page 40 - QUICK ATTACH BUCKET ASSEMBLY
4 0 P a rts MAN0556 (9/21/2007) QUICK ATTACH BUCKET ASSEMBLY PIN-ON BUCKET ASSEMBLY (LF138 ONLY) REF PART QTY DESCRIPTION 1 2470084G - 84" Bucket w/Grapple lugs 1 2470084 - 84" Bucket 1 2470096 - 96" Bucket w/Grapple lugs 2 1014179K - 84" Cutting edge kit (incl. items 15-16) 2 101948...
Page 41 - QUICK ATTACH COUPLER
MAN0556 (9/212007) P a r ts 4 1 QUICK ATTACH COUPLER (OPTIONAL FOR LF138) REF PART QTY DESCRIPTION A 2450000 - ISO 23206 Carriage assembly 1 --------- 1 ISO 23206 Carriage (NSS) 2 1025541 1 Handle 3 1025542 1 Handle link - right 4 1025545 1 Handle link - left 5 1025941 1 Latch link 6 1025646 4 Pin, ...
Page 42 - HYDRAULIC HOSE ROUTING & PARTS LIST
4 2 P a rts MAN0556 (9/21/2007) HYDRAULIC HOSE ROUTING & PARTS LIST REF PART QTY DESCRIPTION 1 1025656 1 Feedline - Bucket rod upper - LF156 1 1026250 1 Feedline - Bucket rod upper - LF138 2 1025653 1 Feedline - Bucket base upper - LF156 2 1026251 1 Feedline - Bucket base upper - LF138 3 1025655...
Page 43 - HYDRAULIC CYLINDER SEAL KITS & ASSEMBLY
MAN0556 (9/212007) P a r ts 4 3 HYDRAULIC CYLINDER SEAL KITS & ASSEMBLY Length Seal Kit Cylinder Tube ID Rod OD Extended Retracted Spanner Nut Style Threaded Rod Gland Style Complete Assembly LF138 Boom 2.76 1.77 67.00 38.07 N.A. 1024771 1024766 RH 1024767 LH LF156 Boom 2.95 1.97 70.75 39.88 N.A...
Page 46 - A p p e n d i x; BOLT TORQUE CHART
4 6 A p p e n d i x Bolt Torque & Size Charts (Rev. 3/28/2007) BOLT TORQUE CHART Always tighten hardware to these values unless a different torque value or tightening procedure is listed for a specific application. Fasteners must always be replaced with the same grade as specified in the manual ...
Page 47 - BOLT SIZE CHART; SAE Bolt Thread Sizes; MM
A p p e n d i x 4 7 Bolt Torque & Size Charts (Rev. 3/28/2007) BOLT SIZE CHART NOTE: Chart shows bolt thread sizes and corresponding head (wrench) sizes for standard SAE and metric bolts. ABBREVIATIONS AG .............................................................. Agriculture ASABE .............
Page 48 - I n d e x; INDEX
4 8 I n d e x MAN0556 (9/21/2007) INDEX A ASSEMBLY Dealer Set-Up Instructions 31 D DEALER CHECK LISTS Delivery (Dealer’s Responsibility) 25 Pre-Delivery (Dealer’s Responsibility) 25 DEALER SERVICE Cylinder Repair Threaded Rod Guide Cylinder Assembly 26 Disassembly 26 Pivot Bearing Replacement 29 G G...
Page 49 - WARRANTY
F-3079 (Rev. 1/12/2011) Woods Equipment Company 2606 South Illinois Route 2 Post Office Box 1000Oregon, Illinois 61061 USA 800-319-6637 tel800-399-6637 faxwww.WoodsEquipment.com WARRANTY All Models Except Mow’n Machine TM Zero-Turn Mowers Please Enter Information Below and Save for Future Reference....
Page 50 - (Replacement Parts For All Models Except Mow’n Machine; Zero-Turn Mowers and Woods Boundary
F-8494 (Rev. 6/23/2005) ©2007 Woods Equipment Company. All rights reserved. WOODS and the Woods logo are trademarks of Woods Equipment Company. All othertrademarks, trade names, or service marks not owned by Woods Equipment Company that appear in this manual are the property of their respectivecompa...
