Woods BH6000 - Manuals - manualsarea.com

Page 2 - I n t r o d u c t i o n

2 I n t r o d u c t i o n Gen’l (Rev. 2/19/2008) TO THE DEALER: Assembly and proper installation of this product is the responsibility of the Woods ® dealer. Read manual instructions and safety rules. Make sure all items on the Dealer’s Pre-Delivery and Delivery Check Lists in the Operator’s Manuala...

Page 3 - TABLE OF CONTENTS

I n t r o d u c t i o n 3 MAN0306 (Rev. 5/23/2008) TABLE OF CONTENTS INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ii BH6000 SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 5 GENERAL INFORMATION . . ....

Page 6 - GENERAL INFORMATION; WARNING

6 I n t r o d u c t i o n MAN0306 (Rev. 5/23/2008) GENERAL INFORMATION Some illustrations in this manual show the equipment with safety shields removed to providea b e t t e r v i e w. T h i s e q u i p m e n t s h o u l d n e v e r b eo p e r a t e d w i t h a n y n e c e s s a r y s a f e t y s ...

Page 7 - S a f e t y; INSTALLATION; SAFETY RULES

S a f e t y 7 BH6000_SR (Rev. 7/14/2006) INSTALLATION Hydraulics must be connected as instructed in this ma nua l. Do not subs titute pa rts, m odify, orconnect in any other way. After connecting hoses, check that all control lever positions function as instructed in the Opera-tor's Manual. Do n...

Page 8 - OPERATION

8 S a f e t y BH6000_SR (Rev. 7/14/2006) Never put backhoe into service unless backhoe manufacturer's sub-frame has been installed andadjusted. Be sure that backhoe is properly mounted, adjusted, and in good operating condition. Make sure all safety decals are installed. Replace if damaged. (S...

Page 9 - MAINTENANCE

S a f e t y 9 BH6000_SR (Rev. 7/14/2006) MAINTENANCE Do not modify or alter or permit anyone else to modify or alter the equipment or any of its compo-nents in any way. Do not allow bystanders in the area when oper- ating, attaching, removing, assembling, or servic-ing equipment. Your dealer c...

Page 10 - LOCK; PINCH POINT; SAFETY & INSTRUCTIONAL DECALS; Replace Immediately If Damaged!

1 0 S a f e t y MAN0306 (Rev.5/23/2008) 1 - SERIAL NUMBER PLATE LOCK 33437-E 37884-A FLOAT 37885-A 8 - PN 37885 7 - PN 37884 6 - PN 33437 WARNING PINCH POINT Keep hands clear. 1006885 5 - PN 1006885 4 - PN 1008365 WARNING HIGH-PRESSURE HYDRAULIC OIL LEAKS CAN PENETRATE SKIN AND RESULT IN SEVERE INJU...

Page 11 - TO AVOID SEVERE INJURY OR DEATH,; CRUSHING HAZARD

S a f e t y 11 MAN0306 (Rev. 5/23/2008) 2 - PN 1008363 3 - PN 1008364 " 1008363 TO AVOID SEVERE INJURY OR DEATH, Read Operator's Manual (Obtain from dealer or, in the United States and Canada call 1-800-319-6637) and follow all safety rules. Make sure all safety decals are installed and readable...

Page 12 - O p e r a t i o n; CAUTION

1 2 O p e r a t i o n MAN0306 (Rev. 5/23/2008) OPERATION The operator is responsible for the safe operation ofthe backhoe. The operator must be properly trained.Operators should be familiar with the backhoe, thetractor, and all safety practices before starting opera-tion. Read the safety rules and s...

Page 13 - O p e ra t i o n; POSITION THE MACHINE

O p e ra t i o n 1 3 MAN0306 (Rev. 5/23/2008) Mechanical failures such as a hose rupture will cause aload to drop. Lifting a heavy load with the dipperstick,then operating the boom, could cause boom to drop. Ineither case, if anyone is in the operating area (maxi-mum reach of bucket) as shown in Fig...

Page 14 - START EXCAVATION; FILL BUCKET; DUMP AND RETURN CYCLE

1 4 O p e r a t i o n MAN0306 (Rev. 5/23/2008) After becoming familiar with the backhoe operation,practice coordinated use of the controls in a safe openarea at reduced engine speed. Gradually increaseengine speed as the technique is mastered. Operate backhoe gently and smoothly. Avoid swingingboom ...

Page 15 - THUMB OPERATION

O p e ra t i o n 1 5 MAN0306 (Rev. 5/23/2008) Figure 5 . Trenching SIDE SLOPE TRENCHING OREXCAVATING Be careful when swinging loaded bucket on hill- side. Always dump spoil on uphill side of backhoeto minimize rollover possibility. When operating on a side slope, the backhoe must bepositioned usin...

Page 16 - TRANSPORT; Transport and Swing Lock Installation; Transport Backhoe and Tractor on a Trailer

1 6 O p e r a t i o n MAN0306 (Rev. 5/23/2008) Figure 9 . Thumb in Storage Position NOTE: Do not operate thumb using these hole posi- tions. Damage to thumb will occur. Figure 10 . TRANSPORT Always engage swing and boom transport locks and attach Slow Moving Vehicle (SMV) sign beforetransporting b...

Page 17 - REMOVE AND STORE BACKHOE

O p e ra t i o n 1 7 MAN0306 (Rev. 5/23/2008) Figure 12 . Backhoe Tie Down Location REMOVE AND STORE BACKHOE The only time the backhoe may be operated from a position other than the operator seat is dur-in g b ac k ho e at tac h me nt a n d r e mo v al . Ope r a tormust: • Read Mounting Kit Manual...

Page 19 - O w n e r S e r v i c e; OWNER SERVICE; RELIEF VALVE

O w n e r S e r v i c e 1 9 MAN0306 (Rev. 5/23/2008) OWNER SERVICE The information in this section is written for operatorswho possess basic mechanical skills. If you need help,your dealer has trained service technicians available.For your protection, read and follow the safety informa-tion in this ...

Page 20 - LUBRICATION

2 0 O w n e r S e r v i c e MAN0306 (Rev. 5/23/2008) LUBRICATION Keep all persons away from operator control a r e a wh i l e p e r f or mi n g a d j u s t m e nts , s e r v i c e , ormaintenance. Do not let excess grease collect on or around parts,particularly when operating in sandy areas. Figur...

Page 21 - CLEANING; TROUBLESHOOTING

O w n e r S e r v i c e 2 1 MAN0306 (Rev. 5/23/2008) CLEANING After Each Use ● Remove large debris such as clumps of dirt, grass,crop residue, etc. from machine. ● Inspect machine and replace worn or damagedparts. ● Replace any safety decals that are missing or notreadable. Periodically or Before Ex...

Page 22 - D e a l e r S e r v i c e; DEALER SERVICE

2 2 D e a l e r S e r v i c e MAN0306 (Rev. 6/16/2006) DEALER SERVICE The information in this section is written for dealer ser-vice personnel. The repair described here requiresspecial skills and tools. If your shop is not properlyequipped or your mechanics are not properly trained inthis type of r...

Page 23 - Spool Repair; Assemble

D e a l e r S e r v i c e 2 3 MAN0306 (Rev. 6/16/2006) Spool Repair Whenever repairing spools or positioner, replace valvespool seals which are included in the spool seal repairkit. Disassemble Remove the joystick assembly and/or single lever con-trol from valve. Remove the plastic dust cap from pos...

Page 24 - ADJUST CONTROL VALVE LINKAGE; HYDRAULIC CYLINDER REPAIR

2 4 D e a l e r S e r v i c e MAN0306 (Rev. 6/16/2006) ADJUST CONTROL VALVE LINKAGE Reconnect control linkage to valve. Control handles should be positioned as shown. When completing a maintenance function on the valve,perform a functional test by placing control handles intheir various positions an...

Page 25 - Swing Cylinder

D e a l e r S e r v i c e 2 5 MAN0306 (Rev. 6/16/2006) Swing Cylinder Figure 20 . Swing Cylinder Disassemble On the 2-1/2" spanner nut type cylinders, Figure 20,unscrew spanner nut (1) using a spanner wrench, orcarefully use a punch and hammer. Tap rod guide (2) into barrel (3) about 1/2". R...

Page 26 - A s s e m b l y; ASSEMBLY; GENERAL ASSEMBLY INSTRUCTIONS; INSTALL STABILIZER

2 6 A s s e m b l y MAN0306 (Rev. 5/23/2008) ASSEMBLY GENERAL ASSEMBLY INSTRUCTIONS Backhoe assembly is the responsibility of the WOODSdealer. The backhoe should be delivered to the ownercompletely assembled, lubricated and adjusted for nor-mal operating conditions. Set backhoe up as received from t...

Page 27 - INSTALL DIPPERSTICK CYLINDER; INSTALL BUCKET; INSTALL BACKHOE BRACKETS

A s s e m b l y 2 7 MAN0306 (Rev. 5/23/2008) INSTALL DIPPERSTICK CYLINDER Remove pivot pin (6) from end of dipperstick (1). Attachdipperstick cylinder (4) to dipperstick with pivot pin (6)and secure with bolt (12) and flange locknut (13). Makesure hydraulic hoses are not twisted after boom anddipper...

Page 29 - D e a l e r C h e c k L i s ts; DEALER CHECK LIST

D e a l e r C h e c k L i s ts 2 9 MAN0306 (Rev. 5/23/2008) DEALER CHECK LIST PRE-DELIVERY CHECK LIST(DEALER’S RESPONSIBILITY) Inspect the backhoe (and sub-frame when applicable)thoroughly after assembly to be certain it is set upproperly before delivering it to the customer. The checklists are a re...

Page 30 - NOTES

3 0 D e a l e r C h e c k L i s ts MAN0306 (Rev. 5/23/2008) NOTES

Page 32 - P a rts

3 2 P a rts MAN0306 (Rev.5/23/2008) BH6000 MAIN FRAME ASSEMBLY

Page 33 - P a r ts

P a r ts 3 3 MAN0306 (Rev. 5/23/2008) BH6000 MAIN FRAME ASSEMBLY REF PART QTY DESCRIPTION 1 1008270 1 Main frame 2 1008376 1 Swing frame machined BH6000 3 1008396 1 Console BH6000 w/decals 4 1008284 1 Bracket, console 5 1008285 1 Link bent, console 6 1008335 1 Link, lockup w/decal 7 1008260 2 Arm, s...

Page 34 - BH6000 DIPPERSTICK ASSEMBLY

3 4 P a rts MAN0306 (Rev.5/23/2008) BH6000 DIPPERSTICK ASSEMBLY REF PART QTY DESCRIPTION 1 1008240 1 Dipperstick BH6000 2 1008368 1 Bucket, 8" - or - 2 1008312 1 Bucket, 12" - or - 2 1008316 1 Bucket, 16" 3 1014202 A/R Tooth, bucket 1.95 x 7.5 4 1008201 1 Hydraulic cylinder 2.25 x 1.125 ...

Page 36 - BH6000 VALVE CONTROLS & HARDWARE

3 6 P a rts MAN0306 (Rev.5/23/2008) BH6000 VALVE CONTROLS & HARDWARE BH6000 CYLINDERS REF PART QTY DESCRIPTION 1 1008206 1 Valve, 6 spool monoblock 2000 psi 2 1008321 1 Plate, control linkage mounting 3 1008322 2 Sleeve .325 x .463 x .680 4 1008369 1 Control handle, right 5 1008370 1 Control han...

Page 39 - BH6000 HOSES & FITTINGS PARTS LIST; OPTIONAL STABILIZER STREET PAD

P a r ts 3 9 MAN0306 (Rev. 5/23/2008) BH6000 HOSES & FITTINGS PARTS LIST HOSES OPTIONAL STABILIZER STREET PAD REF PART QTY DESCRIPTION 1 1008254 2 Tube assembly - bent, hydraulic 2 62367 15 Adapter, 9/16 JICM x 9/16 O-ring 3 37508 2 Adapter, 9/16 JICM x 9/16 O-ring(restricted) 4 63558 7 Elbow, 9...

Page 41 - A p p e n d i x; BOLT TORQUE CHART

A p p e n d i x 4 1 Bolt Torque & Size Charts (Rev. 3/28/2007) BOLT TORQUE CHART Always tighten hardware to these values unless a different torque value or tightening procedure is listed for a specific application. Fasteners must always be replaced with the same grade as specified in the manual ...

Page 42 - BOLT SIZE CHART; SAE Bolt Thread Sizes; MM

4 2 A p p e n d i x Bolt Torque & Size Charts (Rev. 3/28/2007) BOLT SIZE CHART NOTE: Chart shows bolt thread sizes and corresponding head (wrench) sizes for standard SAE and metric bolts. ABBREVIATIONS AG .............................................................. Agriculture ASABE .............

Page 43 - I n d e x; INDEX

I n d e x 4 3 MAN0306 (Rev. 5/23/2008) INDEX ASSEMBLY Attach Backhoe to Tractor 27 General Assembly Instructions 26 Install Backhoe Brackets 27 Install Bucket 27 Install Dipperstick 27 Install Hydraulic Hoses 27 Install Optional Stabilizer Street Pad 28 Install Stabilizer 26 DEALER CHECK LIST Delive...

Page 44 - WARRANTY

F-3079 (Rev. 5/15/2008) WARRANTY (All Models Except Mow’n Machine TM Zero-Turn Mowers and Woods Boundary TM Utility Vehicles) Please Enter Information Below and Save for Future Reference. Date Purchased: ____________________________ From (Dealer): ___________________________________________ Model Nu...

Page 45 - (Replacement Parts For All Models Except Mow’n Machine

F-8494 (Rev. 6/23/2005) WARRANTY (Replacement Parts For All Models Except Mow’n Machine TM Zero-Turn Mowers and Woods Boundary TM Utility Vehicles) Woods Equipment Company (“WOODS”) warrants this product to be free from defect in material andworkmanship for a period of ninety (90) days from the date...