Teledyne T803 - Manuals - manualsarea.com

Page 3 - or contact; NOTICE OF COPYRIGHT

i A BOUT T ELEDYNE ADVANCED P OLLUTION I NSTRUMENTATION (TAPI) Teledyne Advanced Pollution Instrumentation, Inc. (TAPI) is a worldwide market leader in the design and manufacture of precision analytical instrumentation used for air quality monitoring, continuous emissions monitoring, and specialty p...

Page 4 - ii; This page intentionally left blank.

ii This page intentionally left blank. 07276B DCN6418

Page 5 - SAFETY MESSAGES

iii SAFETY MESSAGES Important safety messages are provided throughout this manual for the purpose of avoiding personal injury or instrument damage. Please read these messages carefully. Each safety message is associated with a safety alert symbol, and are placed throughout this manual; the safety sy...

Page 6 - CONSIGNES DE SÉCURITÉ

Teledyne API T803 CO2/O2 Analyzer Operation Manual iv CONSIGNES DE SÉCURITÉ Des consignes de sécurité importantes sont fournies tout au long du présent manuel dans le but d’éviter des blessures corporelles ou d’endommager les instruments. Veuillez lire attentivement ces consignes. Chaque consigne de...

Page 7 - WARRANTY; COVERAGE; Primer on Electro-Static

v WARRANTY WARRANTY POLICY (02024F) Teledyne Advanced Pollution Instrumentation (TAPI), a business unit of Teledyne Instruments, Inc., provides that: Prior to shipment, TAPI equipment is thoroughly inspected and tested. Should equipment failure occur, TAPI assures its customers that prompt service a...

Page 9 - vii; ABOUT THIS MANUAL; Rev; ORGANIZATION; Part I

vii ABOUT THIS MANUAL This T803 Operation Manual, PN 07276, is comprised of multiple documents in PDF format, as listed below. Part No. Rev Name/Description 06759 B T803 Operation Manual, top level assy 06763 C Appendix A Menu Trees, software version A.2 (E-Series), 1.0.0 (T-Series) 07269 A Spare Pa...

Page 10 - Teledyne API T803 CO2/O2 Analyzer Operation Manual; viii; REVISION HISTORY; Date Rev; Administrative updates and Specs corrections

Teledyne API T803 CO2/O2 Analyzer Operation Manual viii REVISION HISTORY T803 Operation and Maintenance Manual, PN07276 Date Rev DCN Description 2013 January 14 B 6418 Administrative updates and Specs corrections 2011 March 11 A 6006 Initial Release 07276B DCN6418

Page 11 - ix; TABLE OF CONTENTS; and O

ix TABLE OF CONTENTS A BOUT T ELEDYNE ADVANCED P OLLUTION I NSTRUMENTATION (TAPI) ...................................................................... i Safety Messages ....................................................................................................................................

Page 13 - xi

Teledyne API T803 CO2/O2 Analyzer Operation Manual Table of Contents xi 9.3. Assessing Calibration Quality ..................................................................................................................... 166 9.4. Calibration of the T803’s Electronic Subsystems .....................

Page 14 - xii; LIST OF FIGURES; Alternative Setup Using 250

Teledyne API T803 CO2/O2 Analyzer Operation Manual xii 12.3. Operation within the T803 Analyzer ......................................................................................................... 208 12.4. Pneumatic Operation .......................................................................

Page 15 - xiii; LIST OF TABLES

Teledyne API T803 CO2/O2 Analyzer Operation Manual Table of Contents xiii Figure 7-1: Default DAS Channel Setup ......................................................................................... 133 Figure 7-2: APICOM Remote Control Program Interface .............................................

Page 16 - xiv; NIST SRM's Available for Traceability of O; LIST OF APPENDICES; Register Map

Teledyne API T803 CO2/O2 Analyzer Operation Manual xiv Table 5-7: Test Channels Functions available on the T803’s Analog Output ................................. 96 Table 5-8: Concentration Alarm Default Settings .......................................................................... 100 Table 6-...

Page 19 - FEATURES; Some of the exceptional features of your T803 CO

17 1. INTRODUCTION, FEATUERES, AND OPTIONS 1.1. T803 OVERVIEW The Model T803 Carbon Dioxide/Oxygen Analyzer (T803 CO2/O2 Analyzer) is a microprocessor-controlled analyzer that determines the concentration of molecular carbon dioxide (CO2) and oxygen (O2) in the sample gas drawn through the instrumen...

Page 20 - HAZARD; OPTIONS; WEB SITE; Options for mounting the analyzer in standard 19” racks

Introduction, Featueres, and Options Teledyne API T803 CO2/O2 Analyzer Operation Manual 18 HAZARD OXYGEN IS A STRONG OXIDIZER. This is a general purpose instrument designed for usage in nonhazardous areas. Ensure that all safety precautions related combustible gases are followed. Before working with...

Page 21 - Option; CAUTION - GENERAL SAFETY HAZARD

Teledyne API T803 CO2/O2 Analyzer Operation Manual Introduction, Featueres, and Options 19 Option Option Number Description/Notes Reference Carrying Strap/Handle Side-mounted strap for hand-carrying analyzer 29 Extends from “flat” position to accommodate hand for carrying. Recesses to 9mm (3/8”) dim...

Page 23 - SPECIFICATIONS; Parameter Description

21 2. SPECIFICATIONS, APPROVALS & COMPLIANCE 2.1. SPECIFICATIONS Table 2-1: T803 Specifications Parameter Description CO 2 Ranges Min: 0-1% Full scale Max: 0-20% Full scale (user selectable, dual ranges and auto-ranging supported) Zero Noise 1 <0.02% (RMS) Span Noise 1 < 0.1% of reading (R...

Page 24 - As defined by the USEPA; APPROVALS AND CERTIFICATIONS; SAFETY

Specifications, Approvals & Compliance Teledyne API T803 CO2/O2 Analyzer Operation Manual 22 Parameter Description Standard I/O 1 Ethernet: 10/100Base-T 2 RS-232 (300 – 115,200 baud) 2 USB device ports 8 opto-isolated digital status outputs 6 opto-isolated digital control inputs 4 analog outputs...

Page 25 - GETTING STARTED; UNPACKING THE T803 ANALYZER; CAUTION; ENERAL; Note; CAUTION – AVOID WARRANTY INVALIDATION; See

23 3. GETTING STARTED This section addresses the procedures for unpacking the instrument and inspecting for damage, presents clearance specifications for proper ventilation, introduces the instrument layout, then presents the procedures for getting started: making electrical and pneumatic connection...

Page 27 - VENTILATION CLEARANCE; AREA; INSTRUMENT LAYOUT; FRONT PANEL; Front Panel Layout

Teledyne API T803 CO2/O2 Analyzer Operation Manual Getting Started 25 3.1.1. VENTILATION CLEARANCE Whether the analyzer is set up on a bench or installed into an instrument rack, be sure to leave sufficient ventilation clearance. Table 3-1: Ventilation Clearance AREA MINIMUM REQUIRED CLEARANCE Back ...

Page 28 - Display Screen and Touch Control; ATTENTION

Getting Started Teledyne API T803 CO2/O2 Analyzer Operation Manual 26 Figure 3-2: Display Screen and Touch Control The front panel liquid crystal display screen includes touch control. Upon analyzer start-up, the screen shows a splash screen and other initialization indicators before the main displa...

Page 29 - Table 3-2: Display Screen and Touch Control Description

Teledyne API T803 CO2/O2 Analyzer Operation Manual Getting Started 27 Table 3-2: Display Screen and Touch Control Description Field Description/Function LEDs indicating the states of Sample, Calibration and Fault, as follows: Name Color State Definition SAMPLE Green Off On Blinking Unit is not opera...

Page 30 - Display/Touch Control Screen Mapped to Menu Charts

Getting Started Teledyne API T803 CO2/O2 Analyzer Operation Manual 28 Figure 3-3: Display/Touch Control Screen Mapped to Menu Charts 07276B DCN6418

Page 31 - REAR PANEL; Rear Panel Layout

Teledyne API T803 CO2/O2 Analyzer Operation Manual Getting Started 29 3.2.2. REAR PANEL Figure 3-4: Rear Panel Layout 07276B DCN6418

Page 33 - INTERNAL CHASSIS LAYOUT; Internal Layout

Teledyne API T803 CO2/O2 Analyzer Operation Manual Getting Started 31 3.2.3. INTERNAL CHASSIS LAYOUT Figure 3-5: Internal Layout 07276B DCN6418

Page 34 - CONNECTIONS AND SETUP; ELECTRICAL CONNECTIONS; analyzer is under power.

Getting Started Teledyne API T803 CO2/O2 Analyzer Operation Manual 32 3.3. CONNECTIONS AND SETUP This section presents the electrical (Section 3.3.1) and pneumatic (Section 0) connections for setup and preparing for instrument operation. 3.3.1. ELECTRICAL CONNECTIONS CAUTION E LECTRICAL S HOCK H AZA...

Page 35 - in parallel with

Teledyne API T803 CO2/O2 Analyzer Operation Manual Getting Started 33 CAUTION G ENERAL S AFETY H AZARD The T803 analyzer can be configured for both 100-130 V and 210-240 V at either 47 or 63 Hz. To avoid damage to your analyzer, make sure that the AC power voltage matches the voltage indicated on th...

Page 36 - ANALOG OUTPUT CONNECTIONS; concentration of the sample gas. If Dual or Auto; Analog Output Connector; PIN; CURRENT LOOP ANALOG OUTPUTS (OPTION 41) SETUP

Getting Started Teledyne API T803 CO2/O2 Analyzer Operation Manual 34 3.3.1.3. ANALOG OUTPUT CONNECTIONS The T803 is equipped with several analog output channels accessible through the ANALOG OUT connector on the rear panel of the instrument. The standard configuration for these outputs is VDC. An o...

Page 37 - Current Loop Option Installed

Teledyne API T803 CO2/O2 Analyzer Operation Manual Getting Started 35 Figure 3-8: Current Loop Option Installed CONVERTING CURRENT LOOP ANALOG OUTPUTS TO STANDARD VOLTAGE OUTPUTS CAUTION Servicing or handling of circuit components requires electrostatic discharge (ESD) protection, i.e. ESD grounding...

Page 38 - CONNECTING THE STATUS OUTPUTS

Getting Started Teledyne API T803 CO2/O2 Analyzer Operation Manual 36 a) Remove the set screw located at the top center of the rear panel b) Remove the screws fastening the top cover to the unit (two per side). c) Slide cover back. d) Lift the cover straight up. 4. Remove the screw holding the curre...

Page 39 - STATUS; Status Output Connector; CONNECTING THE CONTROL INPUTS; on the analyzer’s rear panel.

Teledyne API T803 CO2/O2 Analyzer Operation Manual Getting Started 37 STATUS 1 2 3 4 5 6 7 8 D + SY S T E M O K CONC VAL ID CAL M O DE / M E A S MOD E S P A N CAL / ZERO MODE CAL M O DE – RA NG E 2 CO 2 CAL Figure 3-9: Status Output Connector Table 3-6: Status Output Signals Rear Panel Label Status ...

Page 40 - Control Input Connector; VDC output

Getting Started Teledyne API T803 CO2/O2 Analyzer Operation Manual 38 left). However, if full isolation is required, an external 5 VDC power supply should be used (Figure 3-10, right). CONTROL IN A B C D E F U + SPA N /Z ER O C A L CA L/ M E AS M O D E CONTROL IN A B C D E F U + - + 5 VDC Power Supp...

Page 41 - Concentration Alarm Relay

Teledyne API T803 CO2/O2 Analyzer Operation Manual Getting Started 39 3.3.1.7. CONCENTRATION ALARM RELAY (OPTION 61) The Teledyne API T-Series analyzers have an option for four (4) “dry contact” relays on the rear panel of the instrument. This relay option is different from and in addition to the “C...

Page 42 - Alarm 1 will both be associated with the; COMMUNICATION CONNECTIONS; ETHERNET CONNECTION; DTE; communication equipment (; DCE

Getting Started Teledyne API T803 CO2/O2 Analyzer Operation Manual 40 The software for this instrument is flexible enough to allow you to configure the alarms so that you can have 2 alarm levels for each gas. CO 2 Alarm 1 = 20 % CO 2 Alarm 2 = 100 % O 2 Alarm 1 = 20 % O 2 Alarm 2 = 100 % In this exa...

Page 43 - MPORTANT; Data Bits: 8 data bits with 1 stop bit; Default Pin Assignments, Rear Panel COM Port Connectors

Teledyne API T803 CO2/O2 Analyzer Operation Manual Getting Started 41 I MPORTANT I MPACT ON R EADINGS OR D ATA Cables that appear to be compatible because of matching connectors may incorporate internal wiring that makes the link inoperable. Check cables acquired from sources other than Teledyne API...

Page 44 - RS-232 MULTIDROP OPTION CONNECTION

Getting Started Teledyne API T803 CO2/O2 Analyzer Operation Manual 42 Figure 3-13: CPU Connector Pin-Outs for RS-232 Mode To assist in properly connecting the serial ports to either a computer or a modem, there are activity indicators just above the RS-232 port. Once a cable is connected between the...

Page 45 - NO power; all

Teledyne API T803 CO2/O2 Analyzer Operation Manual Getting Started 43 ATTENTION COULD DAMAGE INSTRUMENT AND VOID WARRANTY Printed Circuit Assemblies (PCAs) are sensitive to electro-static discharges too small to be felt by the human nervous system. Failure to use ESD protection when working with ele...

Page 46 - Jumper and Cables for Multidrop Mode

Getting Started Teledyne API T803 CO2/O2 Analyzer Operation Manual 44 Figure 3-14: Jumper and Cables for Multidrop Mode (Note: If you are adding an instrument to the end of a previously configured chain, remove the shunt between Pins 21  22 of JP2 on the Multidrop/LVDS PCA in the instrument that wa...

Page 47 - Analyzer; Ensure jumper is; ID is typically the model number or “0”.

Teledyne API T803 CO2/O2 Analyzer Operation Manual Getting Started 45 Analyzer Analyzer Analyzer Last Analyzer Female DB9 Male DB9 RS-232 COM2 RS-232 COM2 RS-232 COM2 RS-232 COM2 Host RS-232 port Ensure jumper is installed between JP2 pins 21  22 in last instrument of multidrop chain. Figure 3-15: ...

Page 48 - As delivered from the factory,; PNEUMATIC CONNECTIONS; While CO; While O; CALIBRATION GASES; when calibrating the zero point of your O

Getting Started Teledyne API T803 CO2/O2 Analyzer Operation Manual 46 RS-485 C ONNECTION As delivered from the factory, COM2 is configured for RS-232 communications. This port can be reconfigured for operation as a non-isolated, half-duplex RS-485 port. Using COM2 for RS-485 communication will disab...

Page 49 - Rapid release of pure N; SPAN GAS; in N; INTERFERENTS

Teledyne API T803 CO2/O2 Analyzer Operation Manual Getting Started 47 CAUTION G ENERAL S AFETY H AZARD Rapid release of pure N 2 gas into an enclosed space can displace oxygen, and therefore represents an asphyxiation hazard. This may happen with few warning symptoms. Do not vent calibration gases i...

Page 50 - Calib; Pneumatic Connections, Using Bottled Span Gas; SAMPLE GAS SOURCE; Attach a sample inlet line to the; SAMPLE; inlet port. The SAMPLE input line; The source of calibration gas is also attached to the; SAMPLE; when a calibration operation is actually being performed.; INPUT GAS VENTING; No more than 2m long and

Getting Started Teledyne API T803 CO2/O2 Analyzer Operation Manual 48 Calib rated N 2 100 % C once ntratio n Calib rated g a s ( O 2 at 20 .95% or CO 2 at 16% Span C oncentration) VENT Figure 3-16: Pneumatic Connections, Using Bottled Span Gas 3.3.2.6. SAMPLE GAS SOURCE Attach a sample inlet line to...

Page 51 - EXHAUST OUTLET; A maximum of 10 meters long.; T803 Internal Gas Flow

Teledyne API T803 CO2/O2 Analyzer Operation Manual Getting Started 49 3.3.2.9. EXHAUST OUTLET Attach an exhaust line to the analyzer’s EXHAUST outlet fitting. The exhaust line should be:  PTEF tubing; minimum O.D ¼”  A maximum of 10 meters long.  Vented outside the T803 analyzer’s enclosure, pref...

Page 52 - CALIBRATION; STARTUP; WARM UP; WARNING MESSAGES

Getting Started Teledyne API T803 CO2/O2 Analyzer Operation Manual 50 3.4. STARTUP, FUNCTIONAL CHECKS, AND INITIAL CALIBRATION I MPORTANT I MPACT ON R EADINGS OR D ATA The analyzer’s cover must be installed to ensure that the temperatures of the internal components are properly controlled. If you ar...

Page 54 - Viewing and Clearing T803 WARNING Messages; FUNCTIONAL CHECK

Getting Started Teledyne API T803 CO2/O2 Analyzer Operation Manual 52 To view and clear warning messages: Suppresses the warning messages Press CLR to clear the current message. If more than one warning is active, the next message will take its place. Once the last warning has been cleared, the RANG...

Page 55 - INITIAL CALIBRATION; Final Test and; DUAL; The calibration procedures assume:

Teledyne API T803 CO2/O2 Analyzer Operation Manual Getting Started 53 3.5.2. INITIAL CALIBRATION To perform the calibration you must have sources for zero air and span gas available for input into the SAMPLE port on the back of the analyzer. See Section 0 for instructions for connecting these gas so...

Page 59 - BASIC OPERATION; OVERVIEW OF OPERATING MODES; mode. In this mode a continuous read-out of the gas; SETUP; mode, which is used

57 4. BASIC OPERATION The T803 analyzer is a computer-controlled analyzer with a dynamic menu interface that allows all major operations to be controlled from the front panel touchscreen through user-friendly menus (A complete set of menu trees is located in Appendix A of this manual) This section i...

Page 60 - Front Panel Display; and; , other modes the analyzer can be operated; MODE DESCRIPTION; SAMPLE MODE

Basic Operation Teledyne API T803 CO2/O2 Analyzer Operation Manual 58 Figure 4-1: Front Panel Display The mode field of the front panel display indicates to the user which operating mode the unit is currently running. In addition to SAMPLE and SETUP , other modes the analyzer can be operated in are:...

Page 61 - A variety of; functions are available for viewing at the front panel; MAIN MENU; . These functions provide; To view these

Teledyne API T803 CO2/O2 Analyzer Operation Manual Basic Operation 59 A variety of TEST functions are available for viewing at the front panel whenever the analyzer is at the MAIN MENU . These functions provide information about the various functional parameters related to the analyzers operation an...

Page 62 - CALIBRATION MODE

Basic Operation Teledyne API T803 CO2/O2 Analyzer Operation Manual 60 Table 4-2: Test Functions Defined PARAMETER DISPLAY TITLE UNITS DEFINITION Range RNG RN1 RN2 % The full scale limit at which the reporting range of the analyzer is currently set. THIS IS NOT the Physical Range of the instrument. S...

Page 63 - SETUP MODE; The; mode is used to configure the analyzer’s hardware and software; mode are shown below:

Teledyne API T803 CO2/O2 Analyzer Operation Manual Basic Operation 61 4.4. SETUP MODE The SETUP mode is used to configure the analyzer’s hardware and software features, perform diagnostic procedures, gather information on the instrument’s performance and configure or access data from the internal da...

Page 64 - Table 6-5: Secondary Setup Mode Features and Functions

Basic Operation Teledyne API T803 CO2/O2 Analyzer Operation Manual 62 Table 6-5: Secondary Setup Mode Features and Functions MODE OR FEATURE MENU ITEM DESCRIPTION MANUAL SECTION External Communication Channel Configuration COM Used to set up and operate the analyzer’s various external I/O channels i...

Page 65 - SETUP MENU; Pressing the; CFG; button displays the instrument’s configuration information.; T803 analyzer when contacting Technical Support.; To access the configuration table, press:; S ETUP

63 5. SETUP MENU The SETUP menu is used to set instrument parameters for performing configuration, calibration, reporting and diagnostics operations. 5.1. SETUP  CFG: CONFIGURATION INFORMATION Pressing the CFG button displays the instrument’s configuration information. This display lists the analyz...

Page 66 - PHYSICAL RANGE VERSUS ANALOG OUTPUT REPORTING; is

Setup Menu Teledyne API T803 CO2/O2 Analyzer Operation Manual 64 5.4. SETUP  RNGE: ANALOG OUTPUT REPORTING RANGE CONFIGURATION 5.4.1. PHYSICAL RANGE VERSUS ANALOG OUTPUT REPORTING RANGES Functionally, the T803 analyzers have one hardware PHYSICAL RANGE that is capable of determining concentrations ...

Page 67 - ANALOG OUTPUT RANGES FOR CO; Analog Output Connector Pin Out; concentration

Teledyne API T803 CO2/O2 Analyzer Operation Manual Setup Menu 65 5.4.2. ANALOG OUTPUT RANGES FOR CO 2 AND O 2 CONCENTRATION The analyzer has several active analog output signals accessible through a connector on the rear panel (see Figure 3-4). O 2 concentration output ANALOG OUT A1 A2 A3 A4 + - + -...

Page 68 - The T803 provides three analog output range modes to choose from.

Setup Menu Teledyne API T803 CO2/O2 Analyzer Operation Manual 66 5.4.3. REPORTING RANGE MODES The T803 provides three analog output range modes to choose from.  Single range ( SNGL ) mode sets a single maximum range for the analog output. If single range is selected all three outputs are slaved tog...

Page 69 - RNGE; When the single range mode is selected (; To select; SNGL; range mode and to set the upper limit of the range, press:

Teledyne API T803 CO2/O2 Analyzer Operation Manual Setup Menu 67 5.4.3.1. RNGE  MODE  SNGL: CONFIGURING THE T803 ANALYZER FOR SINGLE RANGE MODE When the single range mode is selected ( SNGL ), all concentration outputs ( A1, A2 and A3 ) are slaved together and set to the same reporting range limit...

Page 72 - LOW

Setup Menu Teledyne API T803 CO2/O2 Analyzer Operation Manual 70 5.4.3.3. RNGE  MODE  AUTO: CONFIGURING THE T803 ANALYZER FOR AUTO RANGE MODE In AUTO range mode, the analyzer automatically switches the reporting range between two user-defined ranges (low and high).  The unit will switch from low ...

Page 73 - Using the dilution ratio option is a 3-step process:

Teledyne API T803 CO2/O2 Analyzer Operation Manual Setup Menu 71 (The ACAL submenu in the Primary Setup Menu is a special configuration; consult factory). 5.4.4. SETUP  RNGE  DIL: USING THE OPTIONAL DILUTION RATIO FEATURE This feature is an optional software utility that is used to compensate for ...

Page 74 - IS NOT

Setup Menu Teledyne API T803 CO2/O2 Analyzer Operation Manual 72 2. Set the dilution factor as a gain (e.g., a value of 20 means 20 parts diluent and 1 part of sample gas): 3. Calibrate the analyzer.  Make sure that the calibration span gas is either supplied through the same dilution system as the...

Page 75 - EXIT

Teledyne API T803 CO2/O2 Analyzer Operation Manual Setup Menu 73 Table 5-6: Password Levels PASSWORD LEVEL MENU ACCESS ALLOWED Null (000) Operation All functions of the main menu (top level, or Primary, menu). 101 Configuration/Maintenance Access to Primary and Secondary SETUP Menus when PASSWORD is...

Page 76 - password enables the; mode; Analyzer enters selected menu

Setup Menu Teledyne API T803 CO2/O2 Analyzer Operation Manual 74 Example: If all passwords are enabled, the following touchscreen button sequence would be required to enter the SETUP menu: SYSTEM ENTER PASSWORD:101 1 0 1 ENTR EXIT SYSTEM ENTER PASSWORD:0 0 0 0 ENTR EXIT EXAMPLE: This password enable...

Page 77 - SETTING THE INTERNAL CLOCK’S TIME AND DAY; to speed up or slow down the clock by a fixed; VARS

Teledyne API T803 CO2/O2 Analyzer Operation Manual Setup Menu 75 5.6. SETUP  CLK: SETTING THE T803 ANALYZER’S INTERNAL CLOCK 5.6.1. SETTING THE INTERNAL CLOCK’S TIME AND DAY The T803 has a time of day clock that supports the time of day TEST function, the time stamps for the DAS feature and most CO...

Page 81 - To access and navigate the; menu, use the following button sequence.

Teledyne API T803 CO2/O2 Analyzer Operation Manual Setup Menu 79 To access and navigate the VARS menu, use the following button sequence. SETUP X.X 6) CLOCK_ADJUST=0 Sec/Day PREV NEXT JUMP EDIT ENTR EXIT SETUP X.X CLOCK_ADJUST=0 Sec/Day + 0 0 ENTR EXIT Enter sign and number of seconds per day the cl...

Page 82 - A series of diagnostic tools is grouped together under the; menu. These tools can be used in a variety of; DIAG; analog output channel.

Setup Menu Teledyne API T803 CO2/O2 Analyzer Operation Manual 80 5.9. SETUP  MORE  DIAG: USING THE DIAGNOSTICS FUNCTIONS A series of diagnostic tools is grouped together under the SETUP  MORE  DIAG menu. These tools can be used in a variety of troubleshooting and diagnostic procedures and are re...

Page 83 - ACCESSING THE DIAGNOSTIC FEATURES; To access the; functions press the following buttons:; returns to the

Teledyne API T803 CO2/O2 Analyzer Operation Manual Setup Menu 81 5.9.1. ACCESSING THE DIAGNOSTIC FEATURES To access the DIAG functions press the following buttons: <TST TST> CAL MSG SETUP X.X CFG DAS ACAL RNGE PASS CLK EXIT SETUP X.X COMM VARS EXIT SETUP X.X EXIT PREV returns to the Activates ...

Page 84 - USING THE T803 ANALYZER’S ANALOG OUTPUTS; The T803 analyzer comes equipped with four analog outputs.; ACCESSING THE ANALOG OUTPUT SIGNAL CONFIGURATION

Setup Menu Teledyne API T803 CO2/O2 Analyzer Operation Manual 82 5.10. USING THE T803 ANALYZER’S ANALOG OUTPUTS The T803 analyzer comes equipped with four analog outputs.  The first two analog output ( A1 & A2) signals represent the currently measured CO 2 concentration (see Section 5.4.2).  T...

Page 85 - ANALOG I/O CONFIGURATION

Teledyne API T803 CO2/O2 Analyzer Operation Manual Setup Menu 83 To access the ANALOG I/O CONFIGURATION sub menu, press: DIAG AIO AIN CALIBRATED: YES <SET CAL EXIT DIAG AIO TEST_OUTPUT: 5V,OVR, CAL <SET SET> EDIT EXIT DIAG AIO CONC_OUT_3: 5V, OVR, CAL <SET SET> EDIT EXIT SAMPLE CO2 RN...

Page 86 - ANALOG OUTPUT VOLTAGE / CURRENT RANGE SELECTION; RANGE NAME; CURR

Setup Menu Teledyne API T803 CO2/O2 Analyzer Operation Manual 84 5.10.2. ANALOG OUTPUT VOLTAGE / CURRENT RANGE SELECTION In its standard configuration the analog outputs are set to output a 0 – 5 VDC signals. Several other output ranges are available. Each range is usable from -5% to + 5% of the rat...

Page 87 - To change the output type and range, select the; CONFIGURATION; CALIBRATION OF THE ANALOG OUTPUTS

Teledyne API T803 CO2/O2 Analyzer Operation Manual Setup Menu 85 To change the output type and range, select the ANALOG I/O CONFIGURATION submenu (see Section 5.10.1) then press, 5.10.3. CALIBRATION OF THE ANALOG OUTPUTS Analog output calibration should to be carried out on first startup of the anal...

Page 88 - ENABLING OR DISABLING THE AUTOCAL FOR AN INDIVIDUAL ANALOG; To enable or disable the; AutoCal; feature for an individual analog output, elect

Setup Menu Teledyne API T803 CO2/O2 Analyzer Operation Manual 86 5.10.3.1. ENABLING OR DISABLING THE AUTOCAL FOR AN INDIVIDUAL ANALOG OUTPUT To enable or disable the AutoCal feature for an individual analog output, elect the ANALOG I/O CONFIGURATION submenu (see Section 5.10.1) then press: 07276B DC...

Page 89 - AUTOMATIC CALIBRATION OF THE ANALOG OUTPUTS; To calibrate the outputs as a group with the; AOUTS; command, select the

Teledyne API T803 CO2/O2 Analyzer Operation Manual Setup Menu 87 5.10.3.2. AUTOMATIC CALIBRATION OF THE ANALOG OUTPUTS I MPORTANT I MPACT ON R EADINGS OR D ATA Manual calibration should be used for any analog output set for a 0.1V output range or in cases where the outputs must be closely matched to...

Page 90 - INDIVIDUAL (SINGLE-CHANNEL) CALIBRATION OF THE ANALOG OUTPUTS; To use the; AUTO CAL; feature to initiate an automatic calibration for an

Setup Menu Teledyne API T803 CO2/O2 Analyzer Operation Manual 88 5.10.3.3. INDIVIDUAL (SINGLE-CHANNEL) CALIBRATION OF THE ANALOG OUTPUTS To use the AUTO CAL feature to initiate an automatic calibration for an individual analog output, select the ANALOG I/O CONFIGURATION submenu (see Section 5.10.1) ...

Page 91 - MANUAL CALIBRATION OF THE ANALOG OUTPUTS CONFIGURED FOR

Teledyne API T803 CO2/O2 Analyzer Operation Manual Setup Menu 89 5.10.3.4. MANUAL CALIBRATION OF THE ANALOG OUTPUTS CONFIGURED FOR VOLTAGE RANGES For highest accuracy, the voltages of the analog outputs can be manually calibrated. Note The menu for manually adjusting the analog output signal level w...

Page 93 - MANUAL ADJUSTMENT OF CURRENT LOOP OPTION OUTPUT SPAN AND; A current loop option may be purchased for the; set above 1 mA also have a 5% under range.; from the list of options on the “Output Range”

Teledyne API T803 CO2/O2 Analyzer Operation Manual Setup Menu 91 5.10.3.5. MANUAL ADJUSTMENT OF CURRENT LOOP OPTION OUTPUT SPAN AND OFFSET A current loop option may be purchased for the A1 , A2 and A3 analog outputs of the analyzer. This option places circuitry in series with the output of the A-to-...

Page 94 - % resistor across the current loop output in lieu of the

Setup Menu Teledyne API T803 CO2/O2 Analyzer Operation Manual 92 To adjust the zero and span signal levels of the current outputs, select the ANALOG I/O CONFIGURATION submenu (see Section 5.10.1) then press: An alternative method for measuring the output of the Current Loop converter is to connect a...

Page 95 - Voltage across

Teledyne API T803 CO2/O2 Analyzer Operation Manual Setup Menu 93 current meter (see Figure 3-7 for pin assignments and diagram of the analog output connector). This allows the use of a voltmeter connected across the resistor to measure converter output as VDC or mVDC. V +DC Gnd Figure 5-4: Alternati...

Page 96 - TURNING AN ANALOG OUTPUT OVER-RANGE FEATURE; To turn the over-range feature on or off, select the

Setup Menu Teledyne API T803 CO2/O2 Analyzer Operation Manual 94 5.10.4. TURNING AN ANALOG OUTPUT OVER-RANGE FEATURE ON/OFF In its default configuration, a ± 5% over-range is available on each of the T803’s analog outputs. This over-range can be disabled if your recording device is sensitive to exce...

Page 97 - ADDING A RECORDER OFFSET TO AN ANALOG OUTPUT; To add a zero offset to a specific analog output channel, select the

Teledyne API T803 CO2/O2 Analyzer Operation Manual Setup Menu 95 5.10.5. ADDING A RECORDER OFFSET TO AN ANALOG OUTPUT Some analog signal recorders require that the zero signal be significantly different from the baseline of the recorder in order to record slightly negative readings from noise around...

Page 98 - SELECTING A TEST CHANNEL FUNCTION FOR OUTPUT A4; The test functions available to be reported are:; SAMPLE PRESSURE; analog output, but also adds; to the list of test functions viewable via

Setup Menu Teledyne API T803 CO2/O2 Analyzer Operation Manual 96 5.10.6. SELECTING A TEST CHANNEL FUNCTION FOR OUTPUT A4 The test functions available to be reported are: Table 5-7: Test Channels Functions available on the T803’s Analog Output TEST CHANNEL DESCRIPTION ZERO FULL SCALE NONE Test Channe...

Page 99 - To activate the; Channel and select a function (in this example

Teledyne API T803 CO2/O2 Analyzer Operation Manual Setup Menu 97 To activate the TEST Channel and select a function (in this example SAMPLE PRESSURE ), press: SAMPLE CO2 RNG=20.00 % CO2=XXX.XX <TST TST> CAL SETUP DIAG TEST CHAN:NONE PREV NEXT ENTR EXIT DIAG SIGNAL I/O PREV NEXT ENTR EXIT DIAG ...

Page 100 - AIN CALIBRATION; To perform an analog input calibration, select the

Setup Menu Teledyne API T803 CO2/O2 Analyzer Operation Manual 98 5.10.7. AIN CALIBRATION This is the sub-menu to conduct a calibration of the T803 analyzer’s analog inputs. This calibration should only be necessary after major repair such as a replacement of CPU, motherboard or power supplies. To pe...

Page 101 - ANALOG INPUTS (XIN1...XIN8) OPTION CONFIGURATION; To adjust settings for the Analog Inputs option parameters press:

Teledyne API T803 CO2/O2 Analyzer Operation Manual Setup Menu 99 5.10.8. ANALOG INPUTS (XIN1…XIN8) OPTION CONFIGURATION To configure the analyzer’s optional analog inputs, define for each channel :  gain (number of units represented by 1 volt)  offset (volts)  engineering units to be represented ...

Page 102 - The default settings for; ALARM STATUS

Setup Menu Teledyne API T803 CO2/O2 Analyzer Operation Manual 100 5.11. SETUP  MORE  ALRM: USING THE GAS CONCENTRATION ALARMS (OPTION 61) The T803 includes two concentration alarms. Each alarm has a user-settable limit, and is associated with an opto-isolated TTL relay accessible via the status ou...

Page 103 - SETTING THE T803 OPTION 61 CONCENTRATION ALARM; To enable concentration alarms and set the Limit points, press:

Teledyne API T803 CO2/O2 Analyzer Operation Manual Setup Menu 101 5.11.1. SETTING THE T803 OPTION 61 CONCENTRATION ALARM LIMITS To enable concentration alarms and set the Limit points, press: (The ACAL submenu in the Primary Setup Menu is a special configuration; consult factory). 07276B DCN6418

Page 105 - COMMUNICATIONS SETUP AND OPERATION; DATA TERMINAL/COMMUNICATION EQUIPMENT; DTE devices receive data on Pin 2 and transmit data on Pin 3.; COMMUNICATION MODES, BAUD RATE AND PORT; on; COM PORT COMMUNICATION MODES

103 6. COMMUNICATIONS SETUP AND OPERATION The T803 is equipped with an Ethernet port, a USB port and two serial communication (COM) ports (RS232 and COM2) located on the rear panel (see Figure 3-2). Both COM ports operate similarly and give the user the ability to communicate with, issue commands to...

Page 106 - MODE; of

Communications Setup and Operation Teledyne API T803 CO2/O2 Analyzer Operation Manual 104 Enabled mode (32) are selected, the analyzer would display a combined MODE ID of 35 . Table 6-1: COM Port Communication Modes MODE 1 ID DESCRIPTION QUIET 1 Quiet mode suppresses any feedback from the analyzer (...

Page 107 - mode is enabled:

Teledyne API T803 CO2/O2 Analyzer Operation Manual Communications Setup and Operation 105 Press the following buttons to select communication modes for one of the COM Ports, such as the following example where RS-485 mode is enabled: (The ACAL submenu in the Primary Setup Menu is a special configura...

Page 108 - COM PORT BAUD RATE; To select the baud rate of either one of the COM Ports, press:

Communications Setup and Operation Teledyne API T803 CO2/O2 Analyzer Operation Manual 106 6.2.2. COM PORT BAUD RATE To select the baud rate of either one of the COM Ports, press: 07276B DCN6418

Page 109 - COM PORT TESTING; COM; To initiate the test press the following button sequence.

Teledyne API T803 CO2/O2 Analyzer Operation Manual Communications Setup and Operation 107 6.2.3. COM PORT TESTING The serial ports can be tested for correct connection and output in the COM menu. This test sends a string of 256 ‘w’ characters to the selected COM port. While the test is running, the ...

Page 110 - MACHINE ID; ID

Communications Setup and Operation Teledyne API T803 CO2/O2 Analyzer Operation Manual 108 (The ACAL submenu in the Primary Setup Menu is a special configuration; consult factory). 6.2.4. MACHINE ID Each type of Teledyne API’s analyzer is configured with a default ID code. The default ID code for the...

Page 111 - REMOTE ACCESS VIA THE ETHERNET; LED FUNCTION; CONFIGURING THE ETHERNET USING DHCP

Teledyne API T803 CO2/O2 Analyzer Operation Manual Communications Setup and Operation 109 6.3. REMOTE ACCESS VIA THE ETHERNET For network or Internet communication, the analyzer can be connected to any standard 10BaseT or 100BaseT Ethernet network via low-cost network hubs, switches or routers. The ...

Page 113 - To view the above properties list in Table 6-3 press:

Teledyne API T803 CO2/O2 Analyzer Operation Manual Communications Setup and Operation 111 To view the above properties list in Table 6-3 press: (The ACAL submenu in the Primary Setup Menu is a special configuration; consult factory). 07276B DCN6418

Page 114 - MANUALLY CONFIGURING THE NETWORK IP ADDRESSES; your LAN is not running a DHCP software package

Communications Setup and Operation Teledyne API T803 CO2/O2 Analyzer Operation Manual 112 6.3.2. MANUALLY CONFIGURING THE NETWORK IP ADDRESSES There are several circumstances when you may need to configure the interface settings of the analyzer’s Ethernet card manually:  your LAN is not running a D...

Page 116 - CHANGING THE ANALYZER’S HOSTNAME; HOSTNAME; is the name by which the analyzer appears on your network.; The default name for all Teledyne API T803 analyzers is

Communications Setup and Operation Teledyne API T803 CO2/O2 Analyzer Operation Manual 114 6.3.3. CHANGING THE ANALYZER’S HOSTNAME The HOSTNAME is the name by which the analyzer appears on your network.  The default name for all Teledyne API T803 analyzers is T803 . To change this name (particularly...

Page 117 - USB PORT FOR REMOTE ACCESS; Direct Cable Connection

Teledyne API T803 CO2/O2 Analyzer Operation Manual Communications Setup and Operation 115 6.4. USB PORT FOR REMOTE ACCESS The analyzer can be operated through a personal computer by downloading the TAPI USB driver and directly connecting their respective USB ports. 1. Install the Teledyne T-Series U...

Page 119 - COMMUNICATIONS PROTOCOLS; MODBUS SETUP; Minimum Requirements

Teledyne API T803 CO2/O2 Analyzer Operation Manual Communications Setup and Operation 117 6.5. COMMUNICATIONS PROTOCOLS This section presents MODBUS and HESSEN informtion. 6.5.1. MODBUS SETUP The following set of instructions assumes that the user is familiar with MODBUS communications, and provides...

Page 120 - HESSEN

Communications Setup and Operation Teledyne API T803 CO2/O2 Analyzer Operation Manual 118 Example Read/Write Definition window: Example Connection Setup window: Example MODBUS Poll window: 6.5.2. HESSEN The Hessen protocol is a multidrop protocol, in which several remote instruments are connected vi...

Page 121 - Manual Addendum for Hessen; from the Teledyne API web site:; HESSEN COM PORT CONFIGURATION; RS-232 Communication Parameters for Hessen Protocol; PARAMETER STANDARD HESSEN; ACTIVATING HESSEN PROTOCOL

Teledyne API T803 CO2/O2 Analyzer Operation Manual Communications Setup and Operation 119 host computer and only when they receive a command containing their own unique ID number. The Hessen protocol is designed to accomplish two things: to obtain the status of remote instruments, including the conc...

Page 122 - SELECTING A HESSEN PROTOCOL TYPE

Communications Setup and Operation Teledyne API T803 CO2/O2 Analyzer Operation Manual 120 Press: (The ACAL submenu in the Primary Setup Menu is a special configuration; consult factory). 6.5.2.3. SELECTING A HESSEN PROTOCOL TYPE Currently there are two versions of Hessen Protocol in use. The origina...

Page 123 - Manual Addendum for Hessen Protocol

Teledyne API T803 CO2/O2 Analyzer Operation Manual Communications Setup and Operation 121 TYPE 2 that has more flexibility when operating with instruments that can measure more than one type of gas. For more specific information about the difference between TYPE 1 and TYPE 2 download the Manual Adde...

Page 124 - SETTING THE HESSEN PROTOCOL RESPONSE MODE; To Select a Hessen response mode, press:

Communications Setup and Operation Teledyne API T803 CO2/O2 Analyzer Operation Manual 122 6.5.2.4. SETTING THE HESSEN PROTOCOL RESPONSE MODE The Teledyne API implementation of Hessen Protocol allows the user to choose one of several different modes of response for the analyzer. Table 6-5: Teledyne A...

Page 125 - GAS LIST ENTRY FORMAT AND DEFINITIONS; GAS TYPE

Teledyne API T803 CO2/O2 Analyzer Operation Manual Communications Setup and Operation 123 6.5.2.5. GAS LIST ENTRY FORMAT AND DEFINITIONS The T803 analyzer keeps a list of available gas types. Each entry in this list is of the following format. [GAS TYPE],[RANGE],[GAS ID],[REPORTED] WHERE: GAS TYPE =...

Page 126 - EDITING OR ADDING HESSEN GAS LIST ENTRIES; To add or edit an entry to the Hessen Gas List, press:

Communications Setup and Operation Teledyne API T803 CO2/O2 Analyzer Operation Manual 124 6.5.2.6. EDITING OR ADDING HESSEN GAS LIST ENTRIES To add or edit an entry to the Hessen Gas List, press: (The ACAL submenu in the Primary Setup Menu is a special configuration; consult factory). 07276B DCN6418

Page 127 - DELETING HESSEN GAS LIST ENTRIES; To delete an entry from the Hessen Gas list, press:

Teledyne API T803 CO2/O2 Analyzer Operation Manual Communications Setup and Operation 125 6.5.2.7. DELETING HESSEN GAS LIST ENTRIES To delete an entry from the Hessen Gas list, press: (The ACAL submenu in the Primary Setup Menu is a special configuration; consult factory). 07276B DCN6418

Page 128 - SETTING HESSEN PROTOCOL STATUS FLAGS

Communications Setup and Operation Teledyne API T803 CO2/O2 Analyzer Operation Manual 126 6.5.3. SETTING HESSEN PROTOCOL STATUS FLAGS Teledyne API’s implementation of Hessen protocols includes a set of status bits that the instrument includes in responses to inform the host computer of its condition...

Page 129 - To assign or reset the status flag bit assignments, press:

Teledyne API T803 CO2/O2 Analyzer Operation Manual Communications Setup and Operation 127 To assign or reset the status flag bit assignments, press: SAMPLE CO2 RNG=20.00 % CO2=XXX.XX <TST TST> CAL SETUP DEL deletes the character currently inside the cursor brackets. Press the [?] key repeatedl...

Page 130 - INSTRUMENT ID CODE; code for the T803 analyzers is

Communications Setup and Operation Teledyne API T803 CO2/O2 Analyzer Operation Manual 128 6.5.4. INSTRUMENT ID CODE Each instrument on a Hessen Protocol network must have a unique ID code. If more than one T803 analyzer is on the Hessen network, you will have to change this code for all but one of t...

Page 132 - DAS STATUS; Table 7-1: SAMPLE LED Status Indicators for DAS; DAS STRUCTURE; PARAMETER; TRIGGER; events that describe an individual; DATA CHANNEL

Data Acquisition System (DAS & APICOM Teledyne API T803 CO2/O2 Analyzer Operation Manual 130 7.1.1. DAS STATUS The green SAMPLE LED on the instrument front panel, which indicates the analyzer status, also indicates certain aspects of the DAS status: Table 7-1: SAMPLE LED Status Indicators for DA...

Page 133 - DAS CHANNELS; DEFAULT DAS CHANNELS; CONC; HOLD OFF; : Collects sample flow and sample pressure data at five-minute

Teledyne API T803 CO2/O2 Analyzer Operation Manual Data Acquisition System (DAS & APICOM 131 7.1.2.1. DAS CHANNELS The key to the flexibility of the DAS is its ability to store a large number of combinations of triggering events and data parameters in the form of data channels. Users may create ...

Page 135 - Default DAS Channel Setup

Teledyne API T803 CO2/O2 Analyzer Operation Manual Data Acquisition System (DAS & APICOM 133 Triggering Events and Data Parameters/Functions for these default channels are: Figure 7-1: Default DAS Channel Setup 07276B DCN6418

Page 136 - PREV; Button; DAS VIEW – Touchscreen Button Functions

Data Acquisition System (DAS & APICOM Teledyne API T803 CO2/O2 Analyzer Operation Manual 134 7.1.4. SETUP  DAS  VIEW: VIEWING DAS CHANNELS AND INDIVIDUAL RECORDS DAS data and settings can be viewed on the front panel display through the following touchscreen button sequence: Continue pressing ...

Page 137 - FUNCTION; DAS EDIT – Touchscreen Button Functions; to the following configuration:

Teledyne API T803 CO2/O2 Analyzer Operation Manual Data Acquisition System (DAS & APICOM 135 7.1.5. SETUP  DAS  EDIT: ACCESSING THE DAS EDIT MODE DAS configuration is most conveniently done through the APICOM remote control program. The following list of touchscreen buttons shows how to edit u...

Page 138 - EDITING DAS DATA CHANNEL NAMES; Starting at the; EDIT CHANNEL MENU; NEXT; PRNT; EDIT; EDITING DAS TRIGGERING EVENTS; slope; CO2SLC

Data Acquisition System (DAS & APICOM Teledyne API T803 CO2/O2 Analyzer Operation Manual 136 7.1.5.1. EDITING DAS DATA CHANNEL NAMES To edit the name of a DAS data channel, follow the instruction shown in Section 7.1.5 then press: Starting at the EDIT CHANNEL MENU SETUP X.X 0) CONC: ATIMER,3,403...

Page 139 - WARNINGS; : Some data may be useful when stored if one of several warning

Teledyne API T803 CO2/O2 Analyzer Operation Manual Data Acquisition System (DAS & APICOM 137 instantaneous data points, e.g., for the new slope and offset (concentration response) values at the end of a calibration. Zero and slope values are valuable to monitor response drift and to document whe...

Page 140 - SLOPE; FUNCTION EFFECT; PRECISION; SAMPLES

Data Acquisition System (DAS & APICOM Teledyne API T803 CO2/O2 Analyzer Operation Manual 138 concentration measurements, temperatures of the various heaters placed around the analyzer, pressures and flows of the pneumatic subsystem and other diagnostic measurements as well as calibration data su...

Page 143 - To define the; SAMPLE PERIOD; REPORT PERIOD; intervals are synchronized to

Teledyne API T803 CO2/O2 Analyzer Operation Manual Data Acquisition System (DAS & APICOM 141 To define the REPORT PERIOD , follow the instruction shown in Section 7.1.5 then press: The SAMPLE PERIOD and REPORT PERIOD intervals are synchronized to the beginning and end of the appropriate interval...

Page 144 - REPORT PERIODS IN PROGRESS WHEN INSTRUMENT IS POWERED OFF

Data Acquisition System (DAS & APICOM Teledyne API T803 CO2/O2 Analyzer Operation Manual 142 7.1.5.5. REPORT PERIODS IN PROGRESS WHEN INSTRUMENT IS POWERED OFF If the instrument is powered off in the middle of a REPORT PERIOD , the samples accumulated so far during that period are lost. Once the...

Page 145 - To set the; NUMBER OF RECORDS; , follow the instruction shown in Section

Teledyne API T803 CO2/O2 Analyzer Operation Manual Data Acquisition System (DAS & APICOM 143 To set the NUMBER OF RECORDS , follow the instruction shown in Section 7.1.5 then press: 07276B DCN6418

Page 146 - RS-232 REPORT FUNCTION; To enable automatic; port reporting, follow the instruction shown in

Data Acquisition System (DAS & APICOM Teledyne API T803 CO2/O2 Analyzer Operation Manual 144 7.1.5.7. RS-232 REPORT FUNCTION The DAS can automatically report data to the communications ports, where they can be captured with a terminal emulation program or simply viewed by the user using the APIC...

Page 147 - ENABLING / DISABLING THE HOLD OFF FEATURE

Teledyne API T803 CO2/O2 Analyzer Operation Manual Data Acquisition System (DAS & APICOM 145 7.1.5.8. ENABLING / DISABLING THE HOLD OFF FEATURE The DAS HOLD OFF feature prevents data collection during calibration operations. To enable or disable the HOLD OFF , follow the instruction shown in Sec...

Page 148 - THE COMPACT REPORT FEATURE

Data Acquisition System (DAS & APICOM Teledyne API T803 CO2/O2 Analyzer Operation Manual 146 7.1.5.9. THE COMPACT REPORT FEATURE When enabled, this option avoids unnecessary line breaks on all RS-232 reports. Instead of reporting each parameter in one channel on a separate line, up to five param...

Page 149 - DISABLING/ENABLING DATA CHANNELS

Teledyne API T803 CO2/O2 Analyzer Operation Manual Data Acquisition System (DAS & APICOM 147 7.1.6. DISABLING/ENABLING DATA CHANNELS Data channels can be temporarily disabled, which can reduce the read/write wear on the disk-on-module. To disable a data channel, follow the instruction shown in S...

Page 150 - REMOTE DAS CONFIGURATION; DAS CONFIGURATION VIA APICOM; APICOM Remote Control Program Interface

Data Acquisition System (DAS & APICOM Teledyne API T803 CO2/O2 Analyzer Operation Manual 148 7.2. REMOTE DAS CONFIGURATION The DAS can be configured and operated remotely via either the APICOM interface or a terminal emulation program. (Refer to Section 8 of this manual for details on remote ope...

Page 151 - APICOM

Teledyne API T803 CO2/O2 Analyzer Operation Manual Data Acquisition System (DAS & APICOM 149 Figure 7-3: APICOM User Interface for Configuring the DAS Once a DAS configuration is created, it is conveniently saved to your computer and can be uploaded to any instrument; it can be stored on a compu...

Page 153 - REMOTE OPERATION; Computer mode; or; Interactive mode; COMPUTER MODE; REMOTE CONTROL VIA APICOM; connection via RS-232 modem or Ethernet.

151 8. REMOTE OPERATION This section provides information needed when using external digital and serial I/O for remote operation. It assumes that the electrical connections have been made as described in Section 3.3.1. Your analyzer can be remotely configured, calibrated or queried for stored data t...

Page 154 - INTERACTIVE MODE; HELP COMMANDS IN INTERACTIVE MODE; Table 8-1: Terminal Mode Software Commands; COMMAND Function; COMMAND SYNTAX; All Commands follow the syntax:; Where

Remote Operation Teledyne API T803 CO2/O2 Analyzer Operation Manual 152 8.2. INTERACTIVE MODE Interactive mode is used with a terminal emulation program such as HyperTerminal or a “dumb” computer terminal. 8.2.1.1. HELP COMMANDS IN INTERACTIVE MODE Table 8-1: Terminal Mode Software Commands COMMAND ...

Page 155 - DATA TYPES; : Used to indicate integral quantities such as a number of records, a; Hexadecimal integer data; : Used for the same purposes as integers.; Floating-point number; : Used to specify continuously variable values such as; Boolean expressions; : Used to specify the value of variables or I/O signals that

Teledyne API T803 CO2/O2 Analyzer Operation Manual Remote Operation 153 COMMAND is the command designator: This string is the name of the command being issued (LIST, ABORT, NAME, EXIT, etc.). Some commands may have additional arguments that define how the command is to be executed. Press ? <CR>...

Page 156 - Text strings; : Used to represent data that cannot be easily represented by other; STATUS REPORTING

Remote Operation Teledyne API T803 CO2/O2 Analyzer Operation Manual 154 Text strings : Used to represent data that cannot be easily represented by other data types, such as data channel names, which may contain letters and numbers.  They consist of a quotation mark, followed by one or more printabl...

Page 157 - COM PORT PASSWORD SECURITY; In order to provide security for remote access of the T803, a; LOGON; feature can; Once the; SECURITY MODE; To log on to the T803 analyzer with; SECURITY MODE; REMOTE ACCESS BY MODEM; Once the cable has been connected, check to make sure:

Teledyne API T803 CO2/O2 Analyzer Operation Manual Remote Operation 155 8.2.1.6. COM PORT PASSWORD SECURITY In order to provide security for remote access of the T803, a LOGON feature can be enabled to require a password before the instrument will accept commands. This is done by turning on the SECU...

Page 158 - To change this setting press:

Remote Operation Teledyne API T803 CO2/O2 Analyzer Operation Manual 156  The DTE-DCE switch on the rear panel is in the DCE position.  The T803 COM port is set for a baud rate that is compatible with the modem,  The Modem is designed to operate with an 8-bit word length with one stop bit.  The M...

Page 159 - To initialize the modem press:; “MODEM NOT INITIALIZED”

Teledyne API T803 CO2/O2 Analyzer Operation Manual Remote Operation 157 To initialize the modem press: SAMPLE CO2 RNG=20.00 % CO2=XXX.XX <TST TST> CAL SETUP If there is a problem initializing the modem the message, “MODEM NOT INITIALIZED” will appear. SETUP X.X COMMUNICATIONS MENU ID INET COM1...

Page 161 - CALIBRATION PROCEDURES; This section is organized as follows:; adjusting the analyzers internal flow sensor

159 9. CALIBRATION PROCEDURES This section contains a variety of information regarding the various methods for calibrating a T803 as well as other supporting information This section is organized as follows: Section 9.1 – Before Calibration This section contains general information you should know b...

Page 162 - BEFORE CALIBRATION; REQUIRED EQUIPMENT, SUPPLIES, AND EXPENDABLES; electroless nickel.; ZERO AIR; gas into

Calibration Procedures Teledyne API T803 CO2/O2 Analyzer Operation Manual 160 9.1. BEFORE CALIBRATION The calibration procedures in this section assume that the range mode, analog range and units of measure have already been selected for the analyzer. If this has not been done, please do so before c...

Page 163 - Cylinders of both calibrated O; Nominal; DATA RECORDING DEVICES; checked against a NIST traceable voltage source or meter.

Teledyne API T803 CO2/O2 Analyzer Operation Manual Calibration Procedures 161 Cylinders of both calibrated O 2 and CO 2 gas traceable to NIST-Standard Reference Material specifications (also referred to as SRMs or EPA protocol calibration gases) are commercially available. Table 9-1: NIST SRM's Avai...

Page 164 - MANUAL CALIBRATION CHECKS AND CALIBRATION; NEVER press the ENTR button if you are only; checking; SETUP FOR CALIBRATION CHECKS AND CALIBRATION; Connect the Sources of Zero Air and Span Gas as shown below.

Calibration Procedures Teledyne API T803 CO2/O2 Analyzer Operation Manual 162 9.2. MANUAL CALIBRATION CHECKS AND CALIBRATION OF THE T803 ANALYZER I MPORTANT I MPACT ON R EADINGS OR D ATA ZERO/SPAN CALIBRATION CHECKS VS. ZERO/SPAN CALIBRATION Pressing the ENTR button during the following procedure re...

Page 165 - PERFORMING A MANUAL CALIBRATION CHECK; PERFORMING A MANUAL CALIBRATION; If the analyzer’s reporting range is set for the; AUTO; step will appear for selecting which range is to be calibrated:; MUST; be calibrated separately.

Teledyne API T803 CO2/O2 Analyzer Operation Manual Calibration Procedures 163 9.2.2. PERFORMING A MANUAL CALIBRATION CHECK Note If the ZERO or SPAN menu buttons are not displayed, the measurement made during this cal check is out of the allowable range allowed for a reliable calibration. See Section...

Page 166 - SETTING THE EXPECTED SPAN GAS CONCENTRATION; NOTE

Calibration Procedures Teledyne API T803 CO2/O2 Analyzer Operation Manual 164 9.2.3.1. SETTING THE EXPECTED SPAN GAS CONCENTRATION NOTE When setting expected concentration values, consider impurities in your span gas. The expected CO 2 span gas concentration should be 80% of the reporting range of t...

Page 167 - ZERO/SPAN POINT CALIBRATION PROCEDURE; To perform the zero/span calibration procedure:

Teledyne API T803 CO2/O2 Analyzer Operation Manual Calibration Procedures 165 9.2.3.2. ZERO/SPAN POINT CALIBRATION PROCEDURE To perform the zero/span calibration procedure: 07276B DCN6418

Page 168 - ASSESSING CALIBRATION QUALITY; OFFSET; Final Test and Checkout Sheet; CALDAT; STABIL

Calibration Procedures Teledyne API T803 CO2/O2 Analyzer Operation Manual 166 9.3. ASSESSING CALIBRATION QUALITY After completing one of the calibration procedures described above, it is important to evaluate the analyzer’s calibration SLOPE and OFFSET parameters. These values describe the linear re...

Page 169 - CALIBRATION OF THE T803’S ELECTRONIC; PRESSURE CALIBRATION; The sample gas pump and

Teledyne API T803 CO2/O2 Analyzer Operation Manual Calibration Procedures 167 9.4. CALIBRATION OF THE T803’S ELECTRONIC SUBSYSTEMS 9.4.1. PRESSURE CALIBRATION A sensor in the sample path continuously measures the pressure of the sample gas. This data is used to compensate the measured CO 2 and O 2 c...

Page 170 - To cause the analyzer to measure and record a value for PRES, press.

Calibration Procedures Teledyne API T803 CO2/O2 Analyzer Operation Manual 168 To cause the analyzer to measure and record a value for PRES, press. (The ACAL submenu in the Primary Setup Menu is a special configuration; consult factory). 07276B DCN6418

Page 171 - FLOW CALIBRATION

Teledyne API T803 CO2/O2 Analyzer Operation Manual Calibration Procedures 169 9.4.2. FLOW CALIBRATION The flow calibration allows the user to adjust the values of the sample flow rates as they are displayed on the front panel and reported through COM ports to match the actual flow rate measured at t...

Page 175 - MAINTENANCE SCHEDULE & PROCEDURES; MAINTENANCE SCHEDULE; HAZARD –; OXYGEN IS A STRONG OXIDIZER.; UALIFIED

173 10. MAINTENANCE SCHEDULE & PROCEDURES The T803 Analyzer utilizes technologies that are non-depleting and require very little maintenance. However, there are a minimal number of simple procedures that when performed regularly will ensure that the analyzer continues to operate accurately and r...

Page 179 - PREDICTIVE DIAGNOSTICS; Table 10-3: Predictive uses for Test Functions; MAINTENANCE PROCEDURES; REPLACING THE SAMPLE PARTICULATE FILTER

Maintenance Schedule & Procedures Teledyne API T803 CO2/O2 Analyzer Operation Manual 177 10.2. PREDICTIVE DIAGNOSTICS The Test Functions can be used to predict failures by looking at how their values change over time. Initially it may be useful to compare the state of these Test Functions to the...

Page 180 - To change the filter:; the filter assembly.; Sample Particulate Filter Assembly; in the bottom of the holder.; REBUILDING THE SAMPLE PUMP

Maintenance Schedule & Procedures Teledyne API T803 CO2/O2 Analyzer Operation Manual 178 To change the filter: 1. Turn OFF the analyzer to prevent drawing debris into the instrument. 2. Open the T803’s hinged front panel and unscrew the knurled retaining ring on the filter assembly. Figure 10-1:...

Page 181 - PERFORMING LEAK CHECKS; VACUUM LEAK CHECK AND PUMP CHECK; PRESSURE LEAK CHECK

Teledyne API T803 CO2/O2 Analyzer Operation Manual Maintenance Schedule & Procedures 179 10.3.3. PERFORMING LEAK CHECKS HAZARD S TRONG O XIDIZER OXYGEN IS A STRONG OXIDIZER. ONLY Perform Leak Checks using N 2 gas and after thoroughly purging the analyzer’s internal pneumatics. Leaks are the most...

Page 182 - contaminate the instrument. Do not exceed 15 PSI pressure.; PERFORMING A SAMPLE FLOW CHECK; /min range to measure the gas flow rate though the analyzer.; Sample flow should be 120 cm; CLEANING EXTERIOR SURFACES OF THE T803

Maintenance Schedule & Procedures Teledyne API T803 CO2/O2 Analyzer Operation Manual 180 CAUTION G ENERAL S AFETY H AZARD Do not use bubble solution with vacuum applied to the analyzer. The solution may contaminate the instrument. Do not exceed 15 PSI pressure. 1. Turn OFF power to the instrumen...

Page 183 - TROUBLESHOOTING AND SERVICE; ISK OF; inside the analyzer.; GENERAL TROUBLESHOOTING; analyzer has been designed so that problems can be rapidly

181 11. TROUBLESHOOTING AND SERVICE This section describes a variety of methods for identifying the source of performance problems with the analyzer. Also included here are procedures that are used to repair the instrument. HAZARD S TRONG O XIDIZER OXYGEN IS A STRONG OXIDIZER. Before working with th...

Page 184 - and take corrective action as necessary.; SUSPECT A LEAK FIRST!; FAULT DIAGNOSIS WITH WARNING MESSAGES

Troubleshooting and Service Teledyne API T803 CO2/O2 Analyzer Operation Manual 182 1. Note any WARNING MESSAGES and take corrective action as necessary. 2. Examine the values of all TEST functions and compare them to factory values. Note any major deviations from the factory values and take correcti...

Page 186 - Viewing and Clearing Warning Messages

Troubleshooting and Service Teledyne API T803 CO2/O2 Analyzer Operation Manual 184 To view or clear the various warning messages press: Suppresses the warning messages Press CLR to clear the current message. If more than one warning is active, the next message will take its place. Once the last warn...

Page 187 - FAULT DIAGNOSIS WITH TEST FUNCTIONS

Teledyne API T803 CO2/O2 Analyzer Operation Manual Troubleshooting and Service 185 WARNING MESSAGE FAULT CONDITION POSSIBLE CAUSES RELAY BOARD WARN The CPU cannot communicate with the Relay Board. I 2 C bus failure Failed relay board Loose connectors/wiring SAMPLE FLOW WARN Sample flow rate is < ...

Page 188 - TEST FUNCTIONS; critical inputs and outputs.

Troubleshooting and Service Teledyne API T803 CO2/O2 Analyzer Operation Manual 186 Table 11-2: Test Functions - Indicated Failures TEST FUNCTIONS ( As Displayed) INDICATED FAILURE(S) TIME Time of day clock is too fast or slow To adjust See Section 5.6. Battery in clock chip on CPU board may be dead....

Page 189 - Example of Signal I/O Function

Teledyne API T803 CO2/O2 Analyzer Operation Manual Troubleshooting and Service 187 Figure 11-2: Example of Signal I/O Function (The ACAL submenu in the Primary Setup Menu is a special configuration; consult factory). Note Any I/O signals changed while in the signal I/O menu will remain in effect ONL...

Page 190 - USING THE INTERNAL ELECTRONIC STATUS LEDS; C bus and relay board are functioning properly.; CPU STATUS INDICATOR; RELAY PCA STATUS INDICATORS; C BUS WATCHDOG STATUS LEDS; The most important is D1 (which indicates the health of the I

Troubleshooting and Service Teledyne API T803 CO2/O2 Analyzer Operation Manual 188 11.2. USING THE INTERNAL ELECTRONIC STATUS LEDS Several LEDs are located inside the instrument to assist in determining if the analyzer’s CPU, I 2 C bus and relay board are functioning properly. 11.2.1. CPU STATUS IND...

Page 191 - RELAY PCA STATUS LED S; Watchdog Indicator

Teledyne API T803 CO2/O2 Analyzer Operation Manual Troubleshooting and Service 189 11.2.2.2. RELAY PCA STATUS LED S D6 (Yellow) O 2 Sensor Heater D5 (Yellow) – CO 2 Sensor Heater (only with CO 2 option) D1 (RED) Watchdog Indicator Figure 11-4: Relay PCA Status LEDs Used for Troubleshooting Table 11-...

Page 192 - GAS FLOW PROBLEMS; In general, flow problems can be divided into three categories:; Flow is too high; T803 INTERNAL GAS FLOW DIAGRAMS; T803 – Internal Gas Flow

Troubleshooting and Service Teledyne API T803 CO2/O2 Analyzer Operation Manual 190 11.3. GAS FLOW PROBLEMS When troubleshooting flow problems, it is a good idea to first confirm that the actual flow and not the analyzer’s flow sensor and software are in error, or the flow meter is in error. Use an i...

Page 193 - TYPICAL SAMPLE GAS FLOW PROBLEMS; FLOW IS ZERO

Teledyne API T803 CO2/O2 Analyzer Operation Manual Troubleshooting and Service 191 11.3.2. TYPICAL SAMPLE GAS FLOW PROBLEMS 11.3.2.1. FLOW IS ZERO The unit displays a SAMPLE FLOW warning message on the front panel display or the SAMPLE FLOW test function reports a zero or very low flow rate. Confirm...

Page 194 - /min, adjust the calibration of the flow measurement as; SAMPLE PUMP; /min there is a leak in the pneumatic lines.; CALIBRATION PROBLEMS; MISCALIBRATED

Troubleshooting and Service Teledyne API T803 CO2/O2 Analyzer Operation Manual 192 11.3.2.4. DISPLAYED FLOW WARNINGS This warning means that there is inadequate gas flow. There are four conditions that might cause this:  A leak upstream or downstream of the flow sensor  A flow obstruction upstream...

Page 195 - NON-REPEATABLE ZERO AND SPAN; leaking into the span gas line.; INABILITY TO SPAN – NO SPAN BUTTON; the same amount of zero air from two different sources. If the O; OTHER PERFORMANCE PROBLEMS

Teledyne API T803 CO2/O2 Analyzer Operation Manual Troubleshooting and Service 193 11.4.2. NON-REPEATABLE ZERO AND SPAN As stated earlier, leaks both in the T803 and in the external system are a common source of unstable and non-repeatable readings. 1. Check for leaks in the pneumatic systems as des...

Page 196 - TEMPERATURE PROBLEMS; BOX TEMPERATURE; BOX TEMP; signal using; parameter will vary with ambient temperature, but at ~30; SUBSYSTEM CHECKOUT; AC MAINS CONFIGURATION; is present at the line input on the rear panel.; DC POWER SUPPLY; Table 11-5: DC Power Test Point and Wiring Color Codes

Troubleshooting and Service Teledyne API T803 CO2/O2 Analyzer Operation Manual 194 11.5.1. TEMPERATURE PROBLEMS Individual control loops are used to maintain the set point of the temperatures to both sensors.. If any of these temperatures are out of range or are poorly controlled, the T803 will perf...

Page 197 - Table 11-6: DC Power Supply Acceptable Levels; C BUS; Operation of the I; TOUCHSCREEN INTERFACE

Teledyne API T803 CO2/O2 Analyzer Operation Manual Troubleshooting and Service 195 +5V 2 Red Agnd 3 Green +15V 4 Blue -15V 5 Yellow +12V Ret (ground) 6 Purple +12V 7 Orange A voltmeter should be used to verify that the DC voltages are correct per the values in the table below, and an oscilloscope, i...

Page 198 - LCD DISPLAY MODULE; Both the CO; PRESSURE/FLOW SENSOR ASSEMBLY

Troubleshooting and Service Teledyne API T803 CO2/O2 Analyzer Operation Manual 196 remote commands and the display changes accordingly, the touchscreen interface may be faulty. 11.6.5. LCD DISPLAY MODULE Verify the functioning of the front panel display by observing it when power is applied to the i...

Page 200 - MOTHERBOARD; menu to check the; Choose a parameter in the Signal I/O function such as; ANALOG OUTPUTS: CURRENT LOOP; OUTPUT RANGE

Troubleshooting and Service Teledyne API T803 CO2/O2 Analyzer Operation Manual 198 11.6.9. MOTHERBOARD 11.6.9.1. A/D FUNCTIONS The simplest method to check the operation of the A-to-D converter on the motherboard is to use the Signal I/O function under the DIAG menu to check the two A/D reference vo...

Page 201 - STATUS OUTPUTS; The procedure below can be used to test the Status outputs:; CPU

Teledyne API T803 CO2/O2 Analyzer Operation Manual Troubleshooting and Service 199 11.6.9.3. STATUS OUTPUTS The procedure below can be used to test the Status outputs: 1. Connect a jumper between the “D“ pin and the “  ” pin on the status output connector. 2. Connect a 1000 ohm resistor between the...

Page 202 - RS-232 COMMUNICATIONS; GENERAL RS-232 TROUBLESHOOTING; J12 of the motherboard is properly seated; TROUBLESHOOTING ANALYZER/MODEM OR TERMINAL OPERATION; pin 7 (RTS) to greater than 3 volts to enable modem transmission.

Troubleshooting and Service Teledyne API T803 CO2/O2 Analyzer Operation Manual 200 11.6.11. RS-232 COMMUNICATIONS 11.6.11.1. GENERAL RS-232 TROUBLESHOOTING Teledyne API analyzers use the RS-232 communications protocol to allow the instrument to be connected to a variety of computer-based equipment. ...

Page 203 - There are Two LEDs located on the CO; REPAIR PROCEDURES; REPAIRING SAMPLE FLOW CONTROL ASSEMBLY

Teledyne API T803 CO2/O2 Analyzer Operation Manual Troubleshooting and Service 201 11.6.12. CO 2 SENSOR STATUS LED’S There are Two LEDs located on the CO 2 sensor PCA. Figure 11-6: Location of Diagnostic LEDs on CO 2 Sensor PCA  Normal Operation: V8 is not lit – V9 is Blinking  Error State: Both L...

Page 204 - Critical Flow Restrictor Assembly / Disassembly

Troubleshooting and Service Teledyne API T803 CO2/O2 Analyzer Operation Manual 202 9. After reconnecting the power and pneumatic lines, flow check the instrument as described in the Section 10.3.4. Figure 11-7: Critical Flow Restrictor Assembly / Disassembly 11.7.2. DISK-ON-MODULE REPLACEMENT PROCED...

Page 206 - QUESTION ANSWER; TECHNICAL ASSISTANCE

Troubleshooting and Service Teledyne API T803 CO2/O2 Analyzer Operation Manual 204 QUESTION ANSWER How do I measure the sample flow? Sample flow is measured by attaching a calibrated rotameter, wet test meter, or other flow-measuring device to the sample inlet port when the instrument is operating. ...

Page 207 - PRINCIPLES OF OPERATION; SENSOR; MAGNETIC PROPERTIES OF O

205 12. PRINCIPLES OF OPERATION The T803 analyzer is a microprocessor-controlled analyzer that determines the percent concentration of carbon dioxde (CO 2 ) and molecular oxygen (O 2 ) in a sample gas drawn through the instrument. It uses a paramagnetic sensor that relies on the relatively high reac...

Page 208 - Paramagnetic O

Principles of Operation Teledyne API T803 CO2/O2 Analyzer Operation Manual 206 Figure 12-1: Paramagnetic O 2 Sensor Design When sample gas containing oxygen flows into the magneto-mechanical sensor, the O2 molecules are drawn toward the strong point of the magnetic field. This causes the N2 filled s...

Page 209 - NDIR MEASUREMENT OF CO

Teledyne API T803 CO2/O2 Analyzer Operation Manual Principles of Operation 207 This current is passed to a feedback loop, which generates a second current to a wire winding (in effect, a small DC electric motor) mounted on the suspended mirror. The more O 2 present, the more the dumbbell and its att...

Page 210 - OPERATION WITHIN THE T803 ANALYZER; CAL; ELECTRONIC OPERATION OF THE CO

Principles of Operation Teledyne API T803 CO2/O2 Analyzer Operation Manual 208 chamber. This dual wavelength method of measuring CO 2 allows the instrument to compensate for ancillary effects like sensor aging and contamination. 12.3. OPERATION WITHIN THE T803 ANALYZER Operationally, both the CO 2 a...

Page 211 - PNEUMATIC OPERATION; that might chemically react with the sample gas.; Internal Pneumatic Flow

Teledyne API T803 CO2/O2 Analyzer Operation Manual Principles of Operation 209 12.4. PNEUMATIC OPERATION CAUTION G ENERAL S AFETY H AZARD I T IS IMPORTANT THAT THE SAMPLE AIRFLOW SYSTEM IS BOTH LEAK - TIGHT AND NOT PRESSURIZED OVER AMBIENT PRESSURE . Regular leak checks should be performed on the an...

Page 212 - FLOW RATE CONTROL; A critical flow orifice.; CRITICAL FLOW ORIFICE

Principles of Operation Teledyne API T803 CO2/O2 Analyzer Operation Manual 210 12.5. FLOW RATE CONTROL To maintain a constant flow rate of the sample gas through the instrument, the T803 uses a special flow control assembly located in the exhaust gas line just before the optional internal pump or co...

Page 213 - Flow Control Assembly & Critical Flow Orifice; PARTICULATE FILTER; SAMPLE PRESSURE SENSOR

Teledyne API T803 CO2/O2 Analyzer Operation Manual Principles of Operation 211 SPRING O-RINGS FILTER CRITICAL FLOW ORIFICE AREA OF LOW PRESSURE AREA OF HIGH PRESSURE Sonic Shockwave Figure 12-6: Flow Control Assembly & Critical Flow Orifice The actual flow rate of gas through the orifice (volume...

Page 214 - ELECTRONIC OPERATION; OVERVIEW; serial I/O bus (using a protocol called I; of key electromechanical devices such as heaters.

Principles of Operation Teledyne API T803 CO2/O2 Analyzer Operation Manual 212 sensor is mounted to a printed circuit board with the Sample Pressure sensor on the sample chamber; see the previous section and Figure 3-5. 12.6. ELECTRONIC OPERATION 12.6.1. OVERVIEW Figure 10-9 shows a block diagram of...

Page 215 - T803 Electronic Block Diagram

Teledyne API T803 CO2/O2 Analyzer Operation Manual Principles of Operation 213 Flow/Pressure Sensor PCA CO 2 Sensor Heater Analog Outputs Aout 1 Aout 4 Analog Outputs (D/A) External Digital I/O Power Up Circuit PC 104 Bus PC 104 CPU Card Disk on Module Flash Chip Aout 3 Aout 2 TEST CHANNEL OUTPUT St...

Page 216 - CPU Card; FLASH CHIP

Principles of Operation Teledyne API T803 CO2/O2 Analyzer Operation Manual 214 Figure 12-8. CPU Card The CPU includes two types of non-volatile data storage: an embedded 2MB flash chip and a Disk on Module (DOM). 12.6.2.1. DISK-ON-MODULE (DOM) The DOM is a 44-pin IDE flash disk with a storage capaci...

Page 217 - RELAY BOARD; C bus, interprets these digital; LECTRICAL

Teledyne API T803 CO2/O2 Analyzer Operation Manual Principles of Operation 215 12.6.3. RELAY BOARD The CPU issues commands via a series of relays and switches located on a separate printed circuit assembly, called the relay PCA, to control the function of key electromechanical devices such as heater...

Page 218 - AC Relay Retainer; STATUS LEDS; LED Color

Principles of Operation Teledyne API T803 CO2/O2 Analyzer Operation Manual 216 AC Relay Retainer Plate Retainer Mounting Screws Figure 12-10: Relay PCA with AC Relay Retainer in Place 12.6.3.1. STATUS LEDS LEDs located on the Analyzer’s relay PCA, show the current status of various control functions...

Page 219 - Figure 12-11: Status LED Locations – Relay PCA; WATCHDOG CIRCUITRY; The most important of the status LEDs on the relay board is the red I; HEATER CONTROL; TEMPERATURE CONTROL; To minimize the effects of temperature variations on the O

Teledyne API T803 CO2/O2 Analyzer Operation Manual Principles of Operation 217 D6 (Yellow) O 2 Sensor Heater D5 (Yellow) –CO2 Sensor D1 (RED) Watchdog Indicator Figure 12-11: Status LED Locations – Relay PCA 12.6.3.2. WATCHDOG CIRCUITRY The most important of the status LEDs on the relay board is the...

Page 220 - C translation, temperature sensor; A TO D CONVERSION; SAMPLE PRESSURE AND FLOW; THERMISTOR INTERFACE; sample chamber housing, which reports the

Principles of Operation Teledyne API T803 CO2/O2 Analyzer Operation Manual 218 12.6.5. MOTHERBOARD This printed circuit assembly provides a multitude of functions including, A/D conversion, digital input/output, PC-104 to I 2 C translation, temperature sensor signal processing, and serves as a pass-...

Page 221 - ANALOG OUTPUTS; C DATA BUS; POWER UP CIRCUIT

Teledyne API T803 CO2/O2 Analyzer Operation Manual Principles of Operation 219 current temperature of the chamber housing to the CPU as part of the bench heater control loop. Another thermistor, attached to the motherboard, measures the analyzer’s inside temperature (box temperature). This informati...

Page 222 - POWER SUPPLY / CIRCUIT BREAKER; AC power is distributed directly to the sample gas pump.; Figure 12-12: Power Distribution Block Diagram

Principles of Operation Teledyne API T803 CO2/O2 Analyzer Operation Manual 220 12.6.7. POWER SUPPLY / CIRCUIT BREAKER The analyzer operates on 100 VAC, 115 VAC or 230 VAC power at either 50Hz or 60Hz. Individual units are set up at the factory to accept any combination of these five attributes. As i...

Page 223 - FRONT PANEL TOUCHSCREEN/DISPLAY INTERFACE; Figure 12-13: Front Panel and Display Interface Block Diagram; LVDS TRANSMITTER BOARD; power supply circuitry for the LCD display module

Teledyne API T803 CO2/O2 Analyzer Operation Manual Principles of Operation 221 12.6.8. FRONT PANEL TOUCHSCREEN/DISPLAY INTERFACE Users can input data and receive information directly through the front panel touchscreen display. The LCD display is controlled directly by the CPU board. The touchscreen...

Page 224 - SOFTWARE OPERATION; ADAPTIVE FILTER

Principles of Operation Teledyne API T803 CO2/O2 Analyzer Operation Manual 222 12.6.9. SOFTWARE OPERATION The T803 Analyzer is at its heart a high performance, 386-based microcomputer running MS-DOS. Inside the DOS shell, special software developed by Teledyne API interprets user commands via the va...

Page 225 - CALIBRATION - SLOPE AND OFFSET; Changes in ambient pressure can have a noticeable effect on the CO

Teledyne API T803 CO2/O2 Analyzer Operation Manual Principles of Operation 223 12.6.11. CALIBRATION - SLOPE AND OFFSET Calibration of the analyzer is performed exclusively in software. During instrument calibration the user enters expected values for span via the front panel touchscreen; values are ...

Page 227 - A PRIMER ON ELECTRO-STATIC DISCHARGE; HOW STATIC CHARGES ARE CREATED; Triboelectric Charging; pellets during; MEANS OF GENERATION

225 13. A PRIMER ON ELECTRO-STATIC DISCHARGE Teledyne API considers the prevention of damage caused by the discharge of static electricity to be extremely important part of making sure that your analyzer continues to provide reliable service for a long time. This section describes how static electri...

Page 228 - HOW ELECTRO-STATIC CHARGES CAUSE DAMAGE; Semiconductor Reliability; DAMAGE SUSCEPTIBILITY VOLTAGE; Potentially damaging electro-static discharges can occur:

A Primer on Electro-Static Discharge Teledyne API T803 CO2/O2 Analyzer Operation Manual 226 Walking across nylon carpet 1,500V 35,000V Walking across vinyl tile 250V 12,000V Worker at bench 100V 6,000V Poly bag picked up from bench 1,200V 20,000V Moving around in a chair padded with urethane foam 1,...

Page 229 - COMMON MYTHS ABOUT ESD DAMAGE; I didn’t feel a shock so there was no electro-static; discharge: The human; It still works so there was no damage; : Sometimes the damaged caused by; Static Charges can’t build up on a conductive surface:; There are two errors in

Teledyne API T803 CO2/O2 Analyzer Operation Manual A Primer on Electro-Static Discharge 227 When static charges accumulated on a sensitive device discharges from the device to another surface such as packaging materials, work surfaces, machine surfaces or other device. In some cases, charged device ...

Page 230 - : It is true that when properly installed the chassis ground of; BASIC PRINCIPLES OF STATIC CONTROL; GENERAL RULES; Basic Anti-ESD Workbench; Simply touching a grounded piece of metal is insufficient

A Primer on Electro-Static Discharge Teledyne API T803 CO2/O2 Analyzer Operation Manual 228 As long as my analyzer is properly installed, it is safe from damage caused by static discharges : It is true that when properly installed the chassis ground of your analyzer is tied to earth ground and its e...

Page 231 - Even when you are not working on them, store all devices and; BASIC ANTI-ESD PROCEDURES FOR ANALYZER REPAIR AND; WORKING AT THE INSTRUMENT RACK; Pause for a second or two to allow any static charges to bleed away.

Teledyne API T803 CO2/O2 Analyzer Operation Manual A Primer on Electro-Static Discharge 229 Always store sensitive components and assemblies in anti-ESD storage bags or bins: Even when you are not working on them, store all devices and assemblies in a closed anti-Static bag or bin. This will prevent...

Page 232 - WORKING AT AN ANTI-ESD WORK BENCH

A Primer on Electro-Static Discharge Teledyne API T803 CO2/O2 Analyzer Operation Manual 230 3. Open the casing of the analyzer and begin work. Up to this point, the closed metal casing of your analyzer has isolated the components and assemblies inside from any conducted or induced static charges. 4....

Page 233 - OPENING SHIPMENTS FROM TELEDYNE API; Always unpack shipments from Teledyne API by:; PACKING COMPONENTS FOR RETURN

Teledyne API T803 CO2/O2 Analyzer Operation Manual A Primer on Electro-Static Discharge 231 If you are at an anti-ESD workbench, lay the container down on the conductive work surface. In either case wait several seconds. 10. Place the item in the container. 11. Seal the container. If using a bag, fo...

Page 234 - ESD Hazard; component/assembly directly. This includes; In either case wait several seconds.

A Primer on Electro-Static Discharge Teledyne API T803 CO2/O2 Analyzer Operation Manual 232 CAUTION ESD Hazard  DO NOT use pink-poly bags.  NEVER allow any standard plastic packaging materials to touch the electronic component/assembly directly. This includes , but is not limited to, plastic bubbl...

Page 235 - GLOSSARY; Term Description/Definition; Assembly

233 GLOSSARY Note: Some terms in this glossary may not occur elsewhere in this manual. Term Description/Definition 10BaseT an Ethernet standard that uses twisted (“T”) pairs of copper wires to transmit at 10 megabits per second (Mbps) 100BaseT same as 10BaseT except ten times faster (100 Mbps) APICO...

Page 239 - INDEX; Analyzer Operating Modes

Teledyne API T803 CO2/O2 Analyzer Operation Manual Index 237 INDEX A AC Power 60 Hz, 35 AIN, 99 ALRM, 64, 101 ANALOG CAL WARNING, 52 Analog Inputs, 99 Analog Outputs, 36, 37, 63, 64, 66, 67, 81 Ain Calibration, 99 CONC1, 54 CONC2, 54 Configuration & Calibration, 64, 86, 87, 88, 89, 91, 93, 95, 9...

Page 240 - Channel setup

Index Teledyne API T803 CO2/O2 Analyzer Operation Manual 238 Control Inputs Electrical Connections, 39 Control Inputs Pin Assignments, 40 Control Inputs, 60 Control Inputs, 219 CPU, 182, 185, 186, 188, 199, 200, 212, 218, 219, 222 AIN Calibration, 99 Analog to Digital Converter, 52, 83 and Relay Boa...

Page 241 - Exhaust Gas Outlet

Teledyne API T803 CO2/O2 Analyzer Operation Manual Index 239 Environmental Protection Agency(EPA), 161 Ethernet, 108, 109, 110 Configuration, 109–14 Property Defaults, 110 using DHCP, 109 DHCP, 54, 109, 110 HOSTNAME, 114 Exhaust Gas, 32, 210 Exhaust Gas Outlet , 32, 50 EXIT Key, 64 EXITZR, 136 Exter...

Page 242 - Sample Inlet

Index Teledyne API T803 CO2/O2 Analyzer Operation Manual 240 O2 CELL TEMP, 62, 186 O2 CELL TEMP WARNING, 53, 184 O2 CONC ALRM1 WARNING, 53 O2 CONC ALRM2 WARNING, 53 O2 M-P CAL, 60 O2 OFFSET, 62, 186 O2 RANGE #1 AUTO, 72 O2 RANGE #2 AUTO, 72 O 2 sensor, 62, 160 zero cal, 48 O2 SLOPE, 62, 186 OFFSET, ...

Page 243 - Span Inlet

Teledyne API T803 CO2/O2 Analyzer Operation Manual Index 241 SNGL, 68, 69 SPAN, 40 SPAN CAL, 176, 199 SPAN CAL [type], 60 Span Gas Concentration, 161, 164 Flow Rate, 50 Initial Cal, 54 Pressure Leak Check, 179 Troubleshooting, 185, 186, 191, 192, 193 Venting, 50 with Alarm Options, 101 Span Inlet , ...

Page 244 - ZERO AIR Inlet

Index Teledyne API T803 CO2/O2 Analyzer Operation Manual 242 SYSTEM RESET, 53, 126, 185 Warranty, 21 Watchdog Circuit, 188 Status LED, 188, 189, 216 Z Zero Air, 48, 159, 160 Flow Rate, 50 Initial Cal, 54 Troubleshooting, 177, 186, 191, 192, 193 Venting, 50 ZERO AIR Inlet , 32 ZERO CAL, 176, 199 ZERO...

Page 245 - Appendix A; APPENDIX A – Version Specific Software Documentation

Models T803, 803E Appendix A Menu Trees (Reference: 06763C DCN6418) Appendix A A-1 APPENDIX A – Version Specific Software Documentation APPENDIX A-1: Menu Trees, Software Versions 1.0.3 (T-Series)/A.3 (E-Series) ................................................... 3 APPENDIX A-2: Setup Variables For ...

Page 247 - ACAL; Figure A-1: Basic Sample Display Menu

Appendix A Models T803, 803E Appendix A Menu Trees (Reference: 06763C DCN6418) A-3 APPENDIX A-1: Menu Trees, Software Versions 1.0.3 (T-Series)/A.3 (E-Series) PRIMARY SETUP MENU SAMPLE MSG 1 CLR 1 SETUP <TST TST> CAL TEST 1 CO2 CONC ZERO SPAN DAS CFG ACAL CLK RNGE PASS MORE 1 Only appears when...

Page 248 - Go to; iDAS; SECONDARY SETUP; Menu Tree

Models T803, 803E Appendix A Menu Trees (Reference: 06763C DCN6418) Appendix A A-4 SETUP PASS DAS RNGE CLK MORE ACAL CFG <TST TST> MODEL TYPE AND NUMBER PART NUMBER SERIAL NUMBER SOFTWARE REVISION LIBRARY REVISION iCHIP SOFTWARE REVISION HESSEN PROTOCOL REVISION 2 CPU TYPE & OS REVISION DA...

Page 251 - HESSEN PROTOCOL

Appendix A Models T803, 803E Appendix A Menu Trees (Reference: 06763C DCN6418) A-7 SETUP PASS DAS RNGE CLK MORE ACAL CFG SAMPLE COMM VARS DIAG Go to DIAG Menu Tree HESN 2 INET 1 ID ENTER PASSWORD: 818 ENTER PASSWORD: 818 ENTER PASSWORD: 818 1 E-Series: only appears if Ethernet Option is installed. 2...

Page 253 - Low Access Level Setup Variables (818 password); Medium Access Level Setup Variables (929 password)

Models T803, 803E Appendix A Menu Trees (Reference: 06763C DCN6418) Appendix A Error! Unknown document property name.Error! Unknown document property name. A-9 APPENDIX A-2: Setup Variables For Serial I/O, Software Versions 1.0.3 (T-Series)/A3 (E-Series) Table A-1: Setup Variables Setup Variable Num...

Page 261 - Name; Warnings

Models T803, 803E Appendix A Menu Trees (Reference: 06763C DCN6418) Appendix A Error! Unknown document property name.Error! Unknown document property name. A-17 APPENDIX A-3: Warnings and Test Measurements, Software Versions 1.0.3 (T-Series)/A.3 (E-Series) Table A-2: Warning Messages Name 1 Message ...

Page 262 - Test Measurements

Appendix A Models T803, 803E Appendix A Menu Trees (Reference: 06763C DCN6418) A-18 Error! Unknown document property name.Error! Unknown document property name.Error! Unknown doc Table A-3: Test Measurements Name 1 Message Text Description Test Measurements O2RANGE 5 CO2RANGE 4 O2 RNG=500.0 % CO2 RN...

Page 264 - Signal Name

Appendix A Models T803, 803E Appendix A Menu Trees (Reference: 06763C DCN6418) A-20 Error! Unknown document property name.Error! Unknown document property name. Error! Unknown document property name.Error! Unknown document property name. APPENDIX A-4: Signal I/O Definitions, Software Versions 1.0.3 ...

Page 265 - Front panel I

Models T803, 803E Appendix A Menu Trees (Reference: 06763C DCN6418) Appendix A Error! Unknown document property name.Error! Unknown document property name. A-21 Signal Name Bit or Channel Number Description A status outputs, U24, J1017, pins 1 – 8 = bits 0 – 7, default I/O address 323 hex ST_SYSTEM_...

Page 266 - Rear board primary MUX analog inputs

Appendix A Models T803, 803E Appendix A Menu Trees (Reference: 06763C DCN6418) A-22 Error! Unknown document property name.Error! Unknown document property name. Error! Unknown document property name.Error! Unknown document property name. Signal Name Bit or Channel Number Description CO2_SPAN_VALVE 2...

Page 267 - External analog input board, default I

Models T803, 803E Appendix A Menu Trees (Reference: 06763C DCN6418) Appendix A Error! Unknown document property name.Error! Unknown document property name. A-23 Signal Name Bit or Channel Number Description External analog input board, default I 2 C address 5C hex XIN1 7 0 External analog input 1 XI...

Page 271 - Table A-7: Terminal Command Designators; COMMAND

Models T803, 803E Appendix A Menu Trees (Reference: 06763C DCN6418) Appendix A Error! Unknown document property name.Error! Unknown document property name. A-27 APPENDIX A-6: Terminal Command Designators, Software Versions 1.0.3 (T-Series)/A.3 (E-Series) Table A-7: Terminal Command Designators COMMA...

Page 272 - TERMINAL KEY ASSIGNMENTS

Appendix A Models T803, 803E Appendix A Menu Trees (Reference: 06763C DCN6418) A-28 Error! Unknown document property name.Error! Unknown document property name.Error! Unknown docu Table A-8: Terminal Key Assignments TERMINAL KEY ASSIGNMENTS ESC Abort line CR (ENTER) Execute command Ctrl-C Switch to ...

Page 273 - Appendix; MODBUS Register

Models T803, 803E Appendix A Menu Trees (Reference: 06763C DCN6418) Appendix A Error! Unknown document property name.Error! Unknown document property name. A-29 APPENDIX A-7: MODBUS ® Register Map, Software Versions 1.0.3 (T-Series)/A.3 (E-Series) MODBUS Register Address (dec., 0-based) Description ...

Page 277 - APPENDIX B - Spare Parts

APPENDIX B - Spare Parts Note Use of replacement parts other than those supplied by Teledyne Advanced Pollution Instrumentation (TAPI) may result in non-compliance with European standard EN 61010-1. Note Due to the dynamic nature of part numbers, please refer to the TAPI Website at

Page 279 - PARTNUMBER

T80X Spare Parts List (Ref: 072690000 A DCN6431, 2012 April 12) PARTNUMBER DESCRIPTION 000940700 CD, ORIFICE, .005 YELLOW 001763500 ASSY, FLOW CTL, 110CC, 1/4" ELBOW ‐ B 003290000 THERMISTOR, BASIC (VENDOR ASSY)(KB) 009690200 AKIT, TFE FLTR ...

Page 281 - PARAMETER RECORDED

Appendix C Warranty/Repair Questionnaire T80X, M80XE (06532C DCN 5798) TELEDYNE API CUSTOMER SERVICE EMAIL: [email protected] PHONE: (858) 657-9800 TOLL FREE: (800) 324-5190 FAX: (858) 657-9816 C-1 CUSTOMER: _______________________________ PHONE: _____________________________________ ...

Page 282 - problem that you are encountering.

Appendix C Warranty/Repair Questionnaire T80X, M80XE (06532C DCN 5798) TELEDYNE API CUSTOMER SERVICE EMAIL: [email protected] PHONE: (858) 657-9800 TOLL FREE: (800) 324-5190 FAX: (858) 657-9816 C-2 ____________________________________________________________________________________ If...

Page 283 - APPENDIX D – Wire List and Electronic Schematics

APPENDIX D – Wire List and Electronic Schematics 07276B DCN6418 D-1

Page 287 - TELEDYNE; All part numbers in

Advanced Pollution Instrumentation A Teledyne Technologies Company TELEDYNE ' & % $ % 7KHLQIRUPDWLRQKHUHRQLVWKHSURSHUW\RI $3,DQGLVVXEPLWWHGLQVWULFWHVW FRQILGHQFHIRUUHIHUHQFHRQO\ 8QDXWKRUL]HGXVHE\DQ\RQHIRUDQ\ RWKHUSXUSRVHVLVSURKLWHGWKLV GRFXPHQWRUDQLQIRUPDWLRQFRQWDLQHG LQLWPD\QRWEHGXSOLFDWHGZLWKR...

Page 297 - GUI Interface; Make; FEMA

1 1 2 2 3 3 4 4 5 5 6 6 D D C C B B A A Title Number Revision Size B Date: 6/24/2010 Sheet of File: N:\PCBMGR\..\06696.P1.R3.schdoc Drawn By: GUI Interface 06698 D 1 4 2 3 4 5 6 7 8 1 51 52 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 ...

Page 298 - Backlight Brightness Control

1 1 2 2 3 3 4 4 5 5 6 6 D D C C B B A A Title Number Revision Size B Date: 6/24/2010 Sheet of File: N:\PCBMGR\..\06696.P2.R3.schdoc Drawn By: 06698 D 2 4 22uH L1 Vin 5 SHDN 4 SW 1 GN D 2 FB 3 U1 CAT4139TD-GT3 4.7uF/16V C9 1K R12 2.0 R14 5V-GND +5V 9.76 R13 3.9uH L2 487K R9 309K R8 80.6K R18 66.5K R1...

Page 299 - Configuration Select; Mode

1 1 2 2 3 3 4 4 5 5 6 6 D D C C B B A A Title Number Revision Size B Date: 6/24/2010 Sheet of File: N:\PCBMGR\..\06696.P3.R3.schdoc Drawn By: 06698 D 4 3 12345 To old TScreen 70553-004 NI J11 LLRLSDRTLT +5V CHASSIS 1 2 NI J12 BUS +5 12345 To new TScreen 70553-004 J10 LT 1 RT 2 SH L D 3 RL 4 LL 5 GN ...

Page 300 - TOUCH SCREEN INTERFACE CIRCUITRY ( TBD)

1 1 2 2 3 3 4 4 5 5 6 6 D D C C B B A A Title Number Revision Size B Date: 6/24/2010 Sheet of File: N:\PCBMGR\..\06696.P4.R3.schdoc Drawn By: 06698 D 4 4 TOUCH SCREEN INTERFACE CIRCUITRY ( TBD) GUI Interface R40 10K O p tion CLKOUT_P CLKOUT_N 3.3V C49 0.1 R41100 FB6 FB14 Vcc PIN 28 C47 0.01 22uF/6.3...

Page 301 - LVDS, Transmitter Board; From ICOP CPU

1 1 2 2 3 3 4 4 D D C C B B A A Title Number Revision Size A Date: 5/7/2010 Sheet of File: N:\PCBMGR\..\06882-P1-R0.SchDoc Drawn By: LVDS, Transmitter Board B 1 1 RT 06882 VAD6VAD7VAD8VAD9VAD10VAD11VBD10VBD11VAD0VAD1VAD2VAD3VBD2VBD3VBD4VBD5VBD6VBD7 VBDE Y0_NY0_PY1_NY1_PY2_NY2_P CLKOUT_NCLKOUT_P R2 2...

Page 302 - PRINTED DOCUMENTS ARE UNCONTROLLED

1 1 2 2 3 3 4 4 D D C C B B A A Title Number Revision Size A Date: 5/6/2011 Sheet of File: N:\PCBMGR\..\06731-1_ETHERNET.SchDoc Drawn By: Auxiliary I/O Board (PWR-ETHERNET) B 3 1 RT 06731 STRAIGHT THROUGH ETHERNET GND +5V SCL SDA +5V-ISO + C17 100uF GND DS3 GRN 12345678 P2 Header 8 1 2 3 4 5 6 U6 SP...