Teledyne T360M - Manuals

v WARRANTY Warranty Policy (02024 F) Teledyne Advanced Pollution Instrumentation (TAPI), a business unit of Teledyne Instruments, Inc., provides that: Prior to shipment, TAPI equipment is thoroughly inspected and tested. Should equipment failure occur, TAPI assures its customers that prompt service ...

vii ABOUT THIS MANUAL This manual, PN 07272, provides operation instructions for Models T360 and T360M, and supports operation of the Model T360U (when used in conjunction with the T360U/GFC7000E Addendum, PN 07273). This manual is comprised of multiple documents as listed below. Part No. Rev Name/D...

ix TABLE OF CONTENTS ABOUT TELEDYNE ADVANCED POLLUTION INSTRUMENTATION (TAPI) ................................................................. i SAFETY MESSAGES .............................................................................................................................................

Teledyne API Model T360/T360M Operation Manual x 4.8.4. Dual Range Mode (DUAL) ........................................................................................................................ 99 4.8.5. Auto Range Mode (AUTO).......................................................................

Teledyne API Model T360/T360M Operation Manual xii 8.6.2. Removing/Replacing the GFC Wheel ..................................................................................................... 257 8.6.3. Disk-On-Module Replacement Procedure ..............................................................

Teledyne API Model T360/T360M Operation Manual xiii LIST OF FIGURES Figure 3-1: Front Panel Layout ...................................................................................................................... 27 Figure 3-2: Display Screen and Touch Control .....................................

Teledyne API Model T360/T360M Operation Manual xiv Figure 7-6: Chopped IR Signal .................................................................................................................... 197 Figure 7-7: Oxygen Sensor - Principle of Operation...................................................

17 1. INTRODUCTION The Models T360 and T360M differ only in specifications; unless clearly differentiated, both models in this manual are referred to as the T360 for simplification. The T360/T360M measures carbon dioxide CO 2 by comparing infrared energy absorbed by a sample to that absorbed by a re...

Introduction Teledyne API Model T360/T360M Operation Manual 18 1.3. OPTIONS Option Option Number Description/Notes Pumps Pumps meet all typical AC power supply standards while exhibiting same pneumatic performance. 11 No pump (If one is standard either internal or external) 10A External Pump 100V – ...

Teledyne API Model T360/T360M Operation Manual Introduction 19 Option Option Number Description/Notes Communication Cables For remote serial, network and Internet communication with the analyzer. Type Description 60A RS-232 Shielded, straight-through DB-9F to DB-25M cable, about 1.8 m long. Used to ...

21 2. SPECIFICATIONS AND APPROVALS 2.1. SPECIFICATIONS Table 2-1: Model T360 Basic Unit Specifications T360 Parameter T360 Specification Ranges (Physical Analog Output) Min: 0-2 ppm Full scale Max: 0-2,000 ppm Full scale Selectable, dual ranges and auto ranging supported Measurement Units ppb, ppm, ...

Specifications and Approvals Teledyne API Model T360/T360M Operation Manual 22 Table 2-2: Model T360M Basic Unit Specifications T360M Parameter T360M Specification Ranges (Physical Analog Output) Min: 0-4 ppm Full scale Max: 0-4000 ppm Full scale Selectable, dual ranges and auto ranging supported Me...

Teledyne API Model T360/T360M Operation Manual Specifications and Approvals 23 2.2. APPROVALS AND CERTIFICATIONS The Teledyne Instruments Model T360 Gas Filter Correlation CO 2 Analyzer was tested and certified for Safety and Electromagnetic Compatibility (EMC). This section presents the compliance ...

25 3. GETTING STARTED 3.1. UNPACKING AND INITIAL SET UP CAUTION To avoid personal injury, always use two persons to lift and carry the Model T360. WARNING Never disconnect PCAs, wiring harnesses or electronic subassemblies while the instrument is under power. NOTE It is recommended that you store sh...

Getting Started Teledyne API Model T360/T360M Operation Manual 26 4. Inspect the interior of the instrument to make sure all circuit boards and other components are in good shape and properly seated. 5. Check the connectors of the various internal wiring harnesses and pneumatic hoses to make sure th...

Teledyne API Model T360/T360M Operation Manual Getting Started 27 3.2. FRONT PANEL Figure 3-1 shows the analyzer’s front panel layout, followed by a close-up of the display screen in Figure 3-2, which is described in Table 3-1. The two USB ports on the front panel are provided for the connection of ...

Getting Started Teledyne API Model T360/T360M Operation Manual 28 Figure 3-2: Display Screen and Touch Control CAUTION – Avoid Damaging Touchscreen Do not use hard-surfaced instruments such as pens to operate the touchscreen. The front panel liquid crystal display includes touch control. Upon analyz...

Teledyne API Model T360/T360M Operation Manual Getting Started 29 Table 3-1: Display and Touchscreen Control Description Field Description/Function LEDs indicating the states of Sample, Calibration and Fault, as follows: Name Color State Definition SAMPLE Green Off On Blinking Unit is not operating ...

Getting Started Teledyne API Model T360/T360M Operation Manual 30 Figure 3-3: Display/Touch Control Screen Mapped to Menu Charts 07272B DCN6552

Teledyne API Model T360/T360M Operation Manual Getting Started 31 3.3. REAR PANEL Figure 3-4: Rear Panel Layout Table 3-2 provides a description of each component on the rear panel 07272B DCN6552

Teledyne API Model T360/T360M Operation Manual Getting Started 33 3.4. INTERNAL LAYOUT Figure 3-5 shows a top-down view of the analyzer. Figure 3-5: Internal Chassis Layout 07272B DCN6552

Getting Started Teledyne API Model T360/T360M Operation Manual 34 GFC Temperature Sensor Shock Absorbing Mounting Bracket Purge Gas Inlet IR Source GFC Wheel Heat Sync GFC Wheel Motor Purge Gas Pressure Regulator Bench Temperature Thermistor Sample Chamber Pressure Sensor(s) Sample Gas Outlet fittin...

Teledyne API Model T360/T360M Operation Manual Getting Started 35 3.5. ELECTRICAL CONNECTIONS WARNING Never disconnect PCAs, wiring harnesses or electronic subassemblies while the instrument is under power. NOTE To maintain compliance with EMC standards, it is required that the cable length be no gr...

Getting Started Teledyne API Model T360/T360M Operation Manual 36 3.5.2. Connecting Analog Inputs (Option 64B) The Analog In connector is used for connecting external voltage signals from other instrumentation (such as meteorological instruments) and for logging these signals in the analyzer’s inter...

Teledyne API Model T360/T360M Operation Manual Getting Started 37 To access these signals attach a strip chart recorder and/or data-logger to the appropriate analog output connections on the rear panel of the analyzer. ANALOG A1 A2 A3 A4 1 2 3 4 5 6 7 8 Pin-outs for the analog output connector at th...

Getting Started Teledyne API Model T360/T360M Operation Manual 38 3.5.4. Connecting the Status Outputs If you wish utilize the analyzer’s status outputs to interface with a device that accepts logic-level digital inputs, such as programmable logic controllers (PLC’s) they are accessed via a 12-pin c...

Teledyne API Model T360/T360M Operation Manual Getting Started 39 3.5.5. Current Loop Analog Outputs (Option 41) This option adds isolated, voltage-to-current conversion circuitry to the analyzer’s analog outputs. This option may be ordered separately for any of the analog outputs; it can be install...

Getting Started Teledyne API Model T360/T360M Operation Manual 40 3.5.5.1. CONVERTING CURRENT LOOP ANALOG OUTPUTS TO STANDARD VOLTAGE OUTPUTS NOTE Servicing or handling of circuit components requires electrostatic discharge protection, i.e. ESD grounding straps, mats and containers. Failure to use E...

Teledyne API Model T360/T360M Operation Manual Getting Started 41 CONTROL IN A B C D E F U + SP AN ZE R O CONTROL IN A B C D E F U + - + 5 VDC Power Supply SP AN ZE R O Local Power Connections External Power Connections Figure 3-9: Control Inputs Power Connections The pin assignments for the digital...

Getting Started Teledyne API Model T360/T360M Operation Manual 42 3.5.7. Connecting the Alarm Relay Option (OPT 61) Option 61 consists of a set of 2 concentration alarms. Each alarm can be independently enabled or disabled as well as programmed with its own, individual alarm limit point (see Section...

Teledyne API Model T360/T360M Operation Manual Getting Started 45 Figure 3-11: Basic Internal Gas Flow 07272B DCN6552

Getting Started Teledyne API Model T360/T360M Operation Manual 46 Figure 3-12: Pneumatic Connections–Basic Configuration–Using Bottled Span Gas Figure 3-13: Pneumatic Connections–Basic Configuration–Using Gas Dilution Calibrator 1. Attach a sample inlet line to the sample inlet port. The SAMPLE inpu...

Getting Started Teledyne API Model T360/T360M Operation Manual 48 3.6.2. Connections with Ambient Zero/Ambient Span Valve Figure 3-14 and Figure 3-15 show the pneumatic connections for the ambient zero and ambient span valve option (Option 50A). Figure 3-14: Pneumatic Connections with Ambient Zero/A...

Teledyne API Model T360/T360M Operation Manual Getting Started 49 This valve option is intended for applications where zero air is supplied by a zero air generator like a bottle of N 2 and span gas are being supplied by Gas Dilution Calibrator like the Teledyne Instruments Model 700 or 702. Internal...

Getting Started Teledyne API Model T360/T360M Operation Manual 50 The state of the zero/span valves can also be controlled:  Manually from the analyzer’s front panel by using the Signal I/O controls located under the Diag Menu (Section 4.13),  By activating the instrument’s AutoCal feature (Sectio...

Teledyne API Model T360/T360M Operation Manual Getting Started 51 Source of SAMPLE GAS Removed during calibration VENT Calibrated CO 2 Gas at span gas concentration VENT here if input is pressurized Chassis PRESSURE SPAN IZS PURGE LINE SAMPLE EXHAUST VENT SPAN External Zero Air Scrubber N 2 Figure 3...

Getting Started Teledyne API Model T360/T360M Operation Manual 52 Figure 3-19: Internal Pneumatic Flow – Ambient Zero/Pressurized Span Valves The following table describes the state of each valve during the analyzer’s various operational modes. Table 3-10: Ambient Zero/Pressurized Span Valve Operati...

Teledyne API Model T360/T360M Operation Manual Getting Started 53 3.6.4. Pneumatic Connections in Multipoint Calibration Applications Some applications may require multipoint calibration checks where span gas of several different concentrations is needed. We recommend using high-concentration, certi...

Teledyne API Model T360/T360M Operation Manual Getting Started 55 3.7.2. Warm Up During the warm-up period various portions of the instrument’s front panel may behave as indicated in Table 3-11. Table 3-11: Front Panel Display During System Warm-Up NAME COLOR BEHAVIOR SIGNIFICANCE Conc field N/A Dis...

Getting Started Teledyne API Model T360/T360M Operation Manual 58 3.8. INITIAL CALIBRATION PROCEDURE The next task is to calibrate the analyzer. To perform the following calibration you must have sources for zero air and span gas available for input into the sample port on the back of the analyzer. ...

Teledyne API Model T360/T360M Operation Manual Getting Started 61 3.8.1. Initial O 2 Sensor Calibration Procedure If your instrument includes the O 2 sensor option, that should be calibrated as well. 3.8.1.1. O 2 SENSOR CALIBRATION SETUP The pneumatic connections for calibrating are as follows: Figu...

Getting Started Teledyne API Model T360/T360M Operation Manual 62 Figure 3-22: Internal Pneumatics with O2 Sensor Option 65 07272B DCN6552

Teledyne API Model T360/T360M Operation Manual Getting Started 63 3.8.1.2. O 2 CALIBRATION METHOD STEP 1 – SET O 2 SPAN GAS CONCENTRATION : Set the expected O 2 span gas concentration. This should be equal to the percent concentration of the O 2 span gas of the selected reporting range (default fact...

Getting Started Teledyne API Model T360/T360M Operation Manual 64 STEP 2 – ACTIVATE O 2 SENSOR STABILITY FUNCTION To change the stability test function from NO x concentration to the O 2 sensor output, press: NOTE Use the same procedure to reset the STB test function to CO 2 when the O 2 calibration...

Teledyne API Model T360/T360M Operation Manual Getting Started 65 STEP 4 – O 2 Zero/Span Calibration perform by pressing: The analyzer is now ready for operation. 07272B DCN6552

67 4. OPERATING INSTRUCTIONS To assist in navigating the analyzer’s software, a series of menu trees can be found in Appendix A-1 of this manual. NOTES The flow charts appearing in this contain typical representations of the analyzer’s display during the various operations being described. These rep...

Operating Instructions Teledyne API Model T360/T360M Operation Manual 68 The Mode field of the front panel display indicates to the user which operating mode the unit is currently running. Besides SAMPLE and SETUP , other modes the analyzer can be operated in are: Table 4-1: Analyzer Operating Modes...

Teledyne API Model T360/T360M Operation Manual Operating Instructions 69 4.2.1. Test Functions Test functions are shown on the front panel display while the analyzer is in SAMPLE mode. They provide information about the present operating status of the instrument and can be used troubleshooting and c...

Operating Instructions Teledyne API Model T360/T360M Operation Manual 70 To view the TEST Functions press: RANGE RANGE1 1 RANGE2 1 O 2 RANGE ST ABIL M EAS RE F MR RATIO PRES SAMP FL S AM P T EMP BENCH TEMPWHE EL TEM P BOX TEM P PHT DRIVE SL OPE OF FSET TEST T IME SA MPLE RANGE = 500.000 PPM CO2 = XX...

Operating Instructions Teledyne API Model T360/T360M Operation Manual 72 To view and clear warning messages: SAMPLE SYST EM RE SET CO2 = 0.00 T EST CAL MSG CLR SETUP Press CLR to clear the current messag e. If more than one warnin g is active, the next message will take its place Once the last wa rn...

Teledyne API Model T360/T360M Operation Manual Operating Instructions 73 4.4. SETUP MODE The SETUP mode contains a variety of choices that are used to configure the analyzer’s hardware and software features, perform diagnostic procedures, gather information on the instruments performance and configu...

Operating Instructions Teledyne API Model T360/T360M Operation Manual 74 4.5. SETUP  CFG: VIEWING THE ANALYZER’S CONFIGURATION INFORMATION Pressing the CFG button displays the instrument configuration information. This display lists the analyzer model, serial number, firmware revision, software lib...

Teledyne API Model T360/T360M Operation Manual Operating Instructions 75 4.7. SETUP  DAS: USING THE DATA ACQUISITION SYSTEM (DAS) The T360 analyzer contains a flexible and powerful, internal data acquisition system (DAS) that enables the analyzer to store concentration and calibration data as well ...

Operating Instructions Teledyne API Model T360/T360M Operation Manual 76 4.7.1. DAS Structure The DAS is designed around the feature of a “record”. A record is a single data point of one parameter, stored in one (or more) data channels and generated by one of several triggering event. The entire DAS...

Teledyne API Model T360/T360M Operation Manual Operating Instructions 77 PROPERTY DESCRIPTION DEFAULT SETTING RANGE CAL HOLD OFF Disables sampling of data parameters while instrument is in calibration mode. When enabled here – there is also a length of the DAS HOLD OFF after calibration mode, which ...

Teledyne API Model T360/T360M Operation Manual Operating Instructions 79 span calibration mode. Data from the last 200 zero calibrations is stored. A time and date stamp is recorded for every data point logged. This information is useful for performing predictive diagnostics as part of a regular mai...

Operating Instructions Teledyne API Model T360/T360M Operation Manual 80 Triggering Events and Data Parameters/Functions for these default channels are: LIST OF CHANNELS LIST OF PARAMETERS NAME: CONC EVENT: ATIMER REPORT PERIOD: 000:01:00 NO. OF RECORDS: 800 RS-232 REPORT: OFF CHANNEL ENABLED: ON CA...

Operating Instructions Teledyne API Model T360/T360M Operation Manual 84 When editing the data channels, the top line of the display indicates some of the configuration parameters. For example, the display line: 0) CONC: ATIMER, 4, 800 translates to the following configuration: Channel No.: 0 NAME: ...

Teledyne API Model T360/T360M Operation Manual Operating Instructions 85 4.7.2.4. TRIGGER EVENTS To edit the list of data parameters associated with a specific data channel, press: SETUP X.X EVENT:ATIMER <PR EV NEXT> ENTR EXIT Edit Data Channel Menu SETUP X.X 0) CONC: ATIMER, 1, 900 PREV NEXT ...

Operating Instructions Teledyne API Model T360/T360M Operation Manual 86 To modify, add or delete a parameter, follow the instruction shown in Section 4.7.2.2 then press: Edit Data Parameter Menu Edi t Data Channel Menu SETUP X.X 0) CONC: ATIMER, 1, 900 PREV NEXT INS DEL EDIT PRNT EXIT Exits to the ...

Teledyne API Model T360/T360M Operation Manual Operating Instructions 91 4.7.2.9. RS-232 REPORT FUNCTION The T360 DAS can automatically report data to the communications ports, where they can be captured with a terminal emulation program or simply viewed by the user. To enable automatic COM port rep...

Teledyne API Model T360/T360M Operation Manual Operating Instructions 93 4.7.2.13. HOLDOFF FEATURE The DAS HOLDOFF feature allows to prevent data collection during calibrations and during the DAS_HOLDOFF period enabled and specified in the VARS (Section 4.12). To enable or disable the HOLDOFF, follo...

Operating Instructions Teledyne API Model T360/T360M Operation Manual 94 4.7.3. Remote DAS Configuration Editing channels, parameters and triggering events as described in this can be performed via the APICOM remote control program using the graphic interface shown in Figure 4-5. Refer to Section 4....

Teledyne API Model T360/T360M Operation Manual Operating Instructions 95 4.8. SETUP  RNGE: ANALOG OUTPUT REPORTING RANGE CONFIGURATION The analyzer has three active analog output signals, accessible through a connector on the rear panel. Test Channel ANALOG OUT A1 A2 A3 A4 + - + - + - + - CO 2 conc...

Operating Instructions Teledyne API Model T360/T360M Operation Manual 96 4.8.1. Physical Range versus Analog Output Reporting Ranges Functionally, the Gas Filter Correlation CO 2 Analyzer has one hardware Physical Range that is capable of determining CO 2 concentrations between 50 ppm and 2,000 ppm....

Teledyne API Model T360/T360M Operation Manual Operating Instructions 97 To select the Analog Output Range Type press: SAMPLE* RANGE = 500.000 PPM CO2 =X.XXX < TST TST > CAL SETUP SAMPLE ENTER SETUP PASS : 818 8 1 8 ENTR EXIT SETUP X.X CFG DAS RNGE PASS CLK MORE EXIT SETUP X.X RANGE CONTROL ME...

Teledyne API Model T360/T360M Operation Manual Operating Instructions 99 4.8.4. Dual Range Mode (DUAL) Selecting Dual Range mode allows the A1 and A2 outputs to be configured with different reporting ranges. The analyzer software calls these two ranges low and high. The low range setting corresponds...

Teledyne API Model T360/T360M Operation Manual Operating Instructions 101 4.8.6. Range Units The T360 can display concentrations in parts per billion (10 9 mols per mol, PPB ), parts per million (10 6 mols per mol, PPM ), micrograms per cubic meter (µg/m 3 , UG ), milligrams per cubic meter (mg/m 3 ...

Operating Instructions Teledyne API Model T360/T360M Operation Manual 102 4.8.7. Dilution Ratio The dilution ratio is a software option that allows the user to compensate for any dilution of the sample gas before it enters the sample inlet. Using the dilution ratio option is a 4-step process: 1. Sel...

Teledyne API Model T360/T360M Operation Manual Operating Instructions 103 4.9. SETUP  PASS: PASSWORD FEATURE The T360 provides password protection of the calibration and setup functions to prevent unauthorized adjustments. When the passwords have been enabled in the PASS menu item, the system will ...

Teledyne API Model T360/T360M Operation Manual Operating Instructions 105 4.10. SETUP  CLK: SETTING THE INTERNAL TIME-OF-DAY CLOCK The T360 has a time of day clock that supports the AutoCal timer, time of day TEST function, and time stamps on most COM port messages. To set the time-of-day, press: S...

Operating Instructions Teledyne API Model T360/T360M Operation Manual 106 In order to compensate for CPU clocks which run faster or slower, you can adjust a variable called CLOCK_ADJ to speed up or slow down the clock by a fixed amount every day. To change this variable, press: SETUP X.X PRIMARY SET...

Teledyne API Model T360/T360M Operation Manual Operating Instructions 107 4.11. SETUP  MORE  COMM: USING THE ANALYZER’S COMMUNICATION PORTS The T360 is equipped with an Ethernet port, a USB port and two serial communication (COM) ports located on the rear panel (Figure 3-4). Both com ports operate...

Teledyne API Model T360/T360M Operation Manual Operating Instructions 109 Figure 4-7: Rear Panel Connector Pin-Outs for COM1 & COM2 in RS-232 Mode The signals from these two connectors are routed from the motherboard via a wiring harness to two 10-pin connectors on the CPU card, J11 and J12. 072...

Operating Instructions Teledyne API Model T360/T360M Operation Manual 112 4.11.5. COM Port Communication Modes Each of the analyzer’s serial ports can be configured to operate in a number of different modes, listed in Table 4-9 which can be combined by adding the mode ID numbers. For example, quiet ...

Teledyne API Model T360/T360M Operation Manual Operating Instructions 113 Press the following touchscreen buttons to select a communication mode for one of the com Ports, such as the following example where HESSEN PROTOCOL mode is enabled: Continue pr essing next until … SETUP X.X PRIM ARY SETUP MEN...

Operating Instructions Teledyne API Model T360/T360M Operation Manual 114 4.11.6. Remote Access via the Ethernet When using the Ethernet interface, the analyzer can be connected to any standard 10BaseT or 100Base T Ethernet network via low-cost network hubs, switches or routers. The interface operat...

Teledyne API Model T360/T360M Operation Manual Operating Instructions 117 4.11.6.2. MANUALLY CONFIGURING THE ETHERNET (STATIC IP ADDRESS) To configure Ethernet communication manually: 1. Connect a cable from the analyzer’s Ethernet port to a Local Area Network (LAN) or Internet port. 2. From the ana...

Operating Instructions Teledyne API Model T360/T360M Operation Manual 118 Next, refer to Table 4-11 for the default Ethernet configuration settings and configure the INSTRUMENT IP addresses by pressing: 07272B DCN6552

Teledyne API Model T360/T360M Operation Manual Operating Instructions 119 4.11.6.3. CHANGING THE ANALYZER’S HOSTNAME The HOSTNAME is the name by which the analyzer appears on your network. The default name for all TAPI Model T360 analyzers is T360 . To change this name (particularly if you have more...

Operating Instructions Teledyne API Model T360/T360M Operation Manual 122 4.11.8. Multidrop RS-232 Setup When the RS-232 Multidrop option is installed, connection adjustments and configuration through the menu system are required. This section provides instructions for the internal connection adjust...

Teledyne API Model T360/T360M Operation Manual Operating Instructions 123 Figure 4-9: Jumper and Cables for Multidrop Mode Note: If you are adding an instrument to the end of a previously configured chain, remove the shunt between Pins 21  22 of the Multidrop PCA in the instrument that was previous...

Operating Instructions Teledyne API Model T360/T360M Operation Manual 124 Analyzer Analyzer Analyzer Last Analyzer Female DB9 Male DB9 RS-232 COM2 RS-232 COM2 RS-232 COM2 RS-232 COM2 Host RS-232 port Ensure jumper is installed between JP2 pins 21  22 in last instrument of multidrop chain. Figure 4-...

Teledyne API Model T360/T360M Operation Manual Operating Instructions 125 4.11.9. MODBUS Setup The following set of instructions assumes that the user is familiar with MODBUS communications, and provides minimal information to get started. For additional instruction, please refer to the Teledyne API...

Teledyne API Model T360/T360M Operation Manual Operating Instructions 127 4.11.10. COM Port Baud Rate To select the baud rate of one of the COM Ports, press: E XA MP LE SETUP X.X COM1 BAUD RATE:19200 PREV NEXT ENTR EXIT SETUP X.X COM1 BAUD RATE:9600 NEXT ON ENTR EXIT SETUP X.X PRIM ARY SETUP MENU CF...

Teledyne API Model T360/T360M Operation Manual Operating Instructions 129 4.12. SETUP  MORE  VARS: INTERNAL VARIABLES (VARS) The T360 has several-user adjustable software variables, which define certain operational parameters. Usually, these variables are automatically set by the instrument’s firm...

Teledyne API Model T360/T360M Operation Manual Operating Instructions 131 4.13. SETUP  MORE  DIAG: USING THE DIAGNOSTICS FUNCTIONS A series of diagnostic tools is grouped together under the SETUP  MORE  DIAG menu. As these parameters are dependent on firmware revision (see Menu Tree A-6 in Appen...

Operating Instructions Teledyne API Model T360/T360M Operation Manual 132 4.13.1. Accessing the Diagnostic Features To access the DIAG functions press the following buttons: SETUP X.X PRIMARY SETUP MENU CFG DAS RNGE PASS CLK MORE EXIT SETUP X.X SECONDARY SETUP MENU COMM VARS DIAG ALRM EXIT DIAG SIGN...

Operating Instructions Teledyne API Model T360/T360M Operation Manual 134 4.13.3. Analog Output Step Test This test can be used to check the accuracy and proper operation of the analog outputs. The test forces all four analog output channels to produce signals ranging from 0% to 100% of the full sca...

Teledyne API Model T360/T360M Operation Manual Operating Instructions 135 4.13.4. Analog I/O Configuration The analog I/O functions that are available in the T360 are: Table 4-15: DIAG - Analog I/O Functions Sub Menu Function AOUTS CALIBRATED: Shows the status of the analog output calibration (YES/N...

Operating Instructions Teledyne API Model T360/T360M Operation Manual 136 The following DC current output limits apply to the current loop modules: Table 4-17: Analog Output Current Loop Range RANGE MINIMUM OUTPUT MAXIMUM OUTPUT 0-20 mA 0 mA 20 mA These are the physical limits of the current loop mo...

Operating Instructions Teledyne API Model T360/T360M Operation Manual 140 To select manual output calibration for a particular channel, activate the ANALOG I/O CONFIGURATION MENU (see Section 4.13.1), then press: DIAG AIO CONC_OUT_2 AUTO CAL: ON ON ENTR EXIT Exit to return to the main sample display...

Teledyne API Model T360/T360M Operation Manual Operating Instructions 141 V +DC Gnd V OUT + V OUT - V IN + V IN - RecordingDevice ANALYZER See Table 3-1 for pin assignments of Analog Out connector on the rear panel Figure 4-11: Setup for Calibrating Analog Voltage Outputs To make these adjustments, ...

Operating Instructions Teledyne API Model T360/T360M Operation Manual 142 4.13.4.4. CURRENT LOOP OUTPUT ADJUSTMENT A current loop option is available and can be installed as a retrofit for each of the analog outputs of the analyzer (s 5.2). This option converts the DC voltage analog output to a curr...

Teledyne API Model T360/T360M Operation Manual Operating Instructions 143 To adjust the zero and span values of the current outputs, activate the ANALOG I/O CONFIGURATION MENU (see Section 4.13.1), then press: DIAG AIO CONC_OUT_2 SPAN: 10000 mV U100 UP10 UP DOWN DN10 D100 ENTR EXIT DIAG AIO AUTO CAL...

Operating Instructions Teledyne API Model T360/T360M Operation Manual 146 4.13.5. Electric Test The electric test function substitutes simulated signals for CO 2 MEAS and CO 2 REF , generated by circuitry on the sync/demod board, for the output of the IR photo-detector. While in this mode the user c...

Teledyne API Model T360/T360M Operation Manual Operating Instructions 147 4.13.6. Dark Calibration Test The dark calibration test interrupts the signal path between the IR photo-detector and the remainder of the sync/demod board circuitry. This allows the instrument to compensate for any voltage lev...

Operating Instructions Teledyne API Model T360/T360M Operation Manual 148 4.13.7. Pressure Calibration A sensor at the exit of the sample chamber continuously measures the pressure of the sample gas. This data is used to compensate the final CO 2 concentration calculation for changes in atmospheric ...

Operating Instructions Teledyne API Model T360/T360M Operation Manual 150 4.13.9. Test Channel Output When activated, output channel A4 can be used to report one of the test functions viewable from the SAMPLE mode display. To activate the A4 channel and select a test function, follow this button seq...

Teledyne API Model T360/T360M Operation Manual Operating Instructions 151 4.14. SETUP  MORE  ALRM: USING THE GAS CONCENTRATION ALARMS The Model T360 includes two CO 2 concentration alarms. Each alarm has a user settable limit, and is associated with an opto-isolated TTL relay accessible via the st...

Operating Instructions Teledyne API Model T360/T360M Operation Manual 152 4.15. REMOTE OPERATION OF THE ANALYZER 4.15.1. Remote Operation Using the External Digital I/O 4.15.1.1. STATUS OUTPUTS The status outputs report analyzer conditions via optically isolated NPN transistors, which sink up to 50 ...

Teledyne API Model T360/T360M Operation Manual Operating Instructions 153 The pin assignments for the Status Outputs are: Table 4-23: Status Output Pin Assignments OUTPUT # Status Definition Condition 1 SYSTEM OK On if no faults are present. 2 CONC VALID On if CO 2 concentration measurement is valid...

Operating Instructions Teledyne API Model T360/T360M Operation Manual 154 4.15.1.2. CONTROL INPUTS These inputs allow the user to remotely initiate Zero and Span calibrations. Two methods for energizing the inputs is provided below; the first using the internal +5V available on the CONTROL IN connec...

Teledyne API Model T360/T360M Operation Manual Operating Instructions 155 4.15.2. Remote Operation Using the External Serial I/O 4.15.2.1. TERMINAL OPERATING MODES The Model T360 can be remotely configured, calibrated or queried for stored data through the serial ports. As terminals and computers us...

Operating Instructions Teledyne API Model T360/T360M Operation Manual 156 4.15.2.3. COMMAND SYNTAX Commands are not case-sensitive and all arguments within one command (i.e. ID numbers, keywords, data values, etc.) must be separated with a space character. All Commands follow the syntax: X [ID] COMM...

Operating Instructions Teledyne API Model T360/T360M Operation Manual 158 The uniform nature of the output messages makes it easy for a host computer to parse them into an easy structure. Keep in mind that the front panel display does not give any information on the time a message was issued, hence ...

Teledyne API Model T360/T360M Operation Manual Operating Instructions 159 To initialize the modem press: SETUP X.X SECOND ARY SETUP MENU COM M VARS DIAG ALRM EXIT SETUP X.X PRIMARY SETUP MENU C FG DAS RNGE PASS CLK MORE EXIT SAMPLE* RANGE = 500.000 PPM CO2 =X.XXX < TST TST > CAL SETUP SETUP X....

Operating Instructions Teledyne API Model T360/T360M Operation Manual 160 940331 is the default password. To change the default password, use the variable RS232_PASS issued as follows: V RS232_PASS=NNNNNN Where N is any numeral between 0 and 9. 4.15.2.8. APICOM REMOTE CONTROL PROGRAM APICOM is an ea...

Teledyne API Model T360/T360M Operation Manual Operating Instructions 161 Figure 4-15: APICOM Remote Control Program Interface APICOM is included free of cost with the analyzer and the latest versions can also be downloaded for free at http://www.teledyne-api.com/software/apicom/. 4.15.3. Additional...

Operating Instructions Teledyne API Model T360/T360M Operation Manual 162 4.15.4. Using the T360 with a Hessen Protocol Network 4.15.4.1. GENERAL OVERVIEW OF HESSEN PROTOCOL The Hessen protocol is a multidrop protocol, in which several remote instruments are connected via a common communications cha...

Teledyne API Model T360/T360M Operation Manual Operating Instructions 165 4.15.4.5. SETTING THE HESSEN PROTOCOL RESPONSE MODE The Teledyne API implementation of Hessen Protocol allows the user to choose one of several different modes of response for the analyzer. Table 4-29: Teledyne API Hessen Prot...

Operating Instructions Teledyne API Model T360/T360M Operation Manual 166 4.15.4.7. SETTING HESSEN PROTOCOL STATUS FLAGS Teledyne API’s implementation of Hessen protocols includes a set of status bits that the instrument includes in responses to inform the host computer of its condition. Each bit ca...

Teledyne API Model T360/T360M Operation Manual Operating Instructions 167 To assign or reset the status flag bit assignments, press: SETUP X.X SECONDARY SETUP MENU C OMM VARS DIAG ALRM EXIT SETUP X.X PRIMARY SETUP M ENU CFG DAS RNGE PASS CLK MORE EXIT SAMPLE* RANGE = 500.000 PPM CO2 =X.XXX < TST ...

169 5. CALIBRATION PROCEDURES This contains a variety of information regarding the various methods for calibrating a Model T360 CO 2 Analyzer as well as other supporting information. NOTE The procedures herein assume that the calibration password feature is disabled (the instrument’s default state)....

Teledyne API Model T360/T360M Operation Manual Calibration Procedures 171 Figure 5-2: Pneumatic Connections–Basic Configuration–Using Gas Dilution Calibrator STEP TWO: Set the expected CO 2 Span Gas concentration: Thi s sequence causes the anal yzer to prompt for the expected CO 2 span concentr atio...

Calibration Procedures Teledyne API Model T360/T360M Operation Manual 172 STEP THREE: Perform the Zero/Span Calibration Procedure: M-P CAL STABIL=XXX.X PPM CO2 =XXX.X < TST TST > ENTR CONC EXIT M-P CAL STABIL=XXX.X PPM CO2 =XXX.X < TST TST > CAL SETUP M-P CAL STABIL=XXX.X PPM CO2 =XXX.X ...

Teledyne API Model T360/T360M Operation Manual Calibration Procedures 173 5.3. MANUAL CALIBRATION CHECKS Informal calibration checks, which only evaluate but do not alter the analyzer’s response curve, are recommended as a regular maintenance item and in order to monitor the analyzer’s performance. ...

Calibration Procedures Teledyne API Model T360/T360M Operation Manual 174 VENT Figure 5-3: Pneumatic Connections – Ambient Zero/Pressurized Span Valves Source of SAMPLE GAS Removed during calibration VENT Calibrated CO 2 Gas at span gas concentration VENT here if input is pressurized Chassis PRESSUR...

Teledyne API Model T360/T360M Operation Manual Calibration Procedures 175 Figure 5-5: Pneumatic Connections – Ambient Zero/Ambient Span Valves Source of SAMPLE GAS Removed during calibration Calibrated CO 2 Gas at 100x span gas concentration VENT here if input is pressurized Chassis PRESSURE SPAN IZ...

Calibration Procedures Teledyne API Model T360/T360M Operation Manual 178 5.5. MANUAL CALIBRATION CHECKS WITH ZERO/SPAN VALVES Zero and span checks using the various zero/span valve options available for the T360 are similar to that described in Section 5.3, except that the zero and calibration oper...

Teledyne API Model T360/T360M Operation Manual Calibration Procedures 179 5.5.1. Zero/Span Calibration on Auto Range or Dual Ranges If the analyzer is being operated in dual range mode or auto range mode, then the high and low ranges must be independently calibrated. When the analyzer is in either d...

Calibration Procedures Teledyne API Model T360/T360M Operation Manual 182 To program the Sequence: Tog gle bu ttons to set number of days between proced ures (1 -36 7) Togg le bu ttons to set de lay tim e for ea ch iteration of the sequence: HH:MM (0 – 24:00) S ETUP X.X DELTA DAY S: 1 <SET SET>...

Teledyne API Model T360/T360M Operation Manual Calibration Procedures 183 5.6.1. AutoCal with Auto or Dual Reporting Ranges Modes Selected SETUP C.4 RANGE TO CAL: HIGH <SET EDIT EXIT EXIT returns to the PRIMARY SETUP Menu SETUP C.4 SEQ 2) ZERO–SPAN, 2:00:30 PREV NEXT MODE SET EXIT SETUP C.4 RANGE...

Calibration Procedures Teledyne API Model T360/T360M Operation Manual 184 5.7. CALIBRATION QUALITY After completing one of the calibration procedures described above, it is important to evaluate the analyzer’s calibration SLOPE and OFFSET parameters. These values describe the linear response curve o...

Maintenance Schedule and Procedures Teledyne API Model T360/T360M Operation Manual 188 05232 Rev B3 Table 6-2: T360 Test Function Record DATE RECORDED FUNCTION OPERATING MODE* STABILITY ZERO CAL CO2 MEAS ZERO CAL Zero CAL MR RATIO SPAN CAL PRES SAMPLE PHT DRIVE SAMPLE After Warm-up SLOPE SPAN CAL OF...

189 6.2. PREDICTING FAILURES USING THE TEST FUNCTIONS The Test Functions can be used to predict failures by looking at how their values change over time. Initially it may be useful to compare the state of these Test Functions to the values recorded on the printed record of the final calibration perf...

Maintenance Schedule and Procedures Teledyne API Model T360/T360M Operation Manual 190 6.3. MAINTENANCE PROCEDURES The following procedures are to be performed periodically as part of the standard maintenance of the Model T360. 6.3.1. Replacing the Sample Particulate Filter The particulate filter sh...

Teledyne API Model T360/T360M Operation Manual Maintenance Schedule and Procedures 191 6.3.2. Rebuilding the Sample Pump The diaphragm in the sample pump periodically wears out and must be replaced. A sample rebuild kit is available – see Appendix B of this manual for the part number of the pump reb...

Maintenance Schedule and Procedures Teledyne API Model T360/T360M Operation Manual 192 4. Pressurize the instrument with the leak checker, allowing enough time to fully pressurize the instrument through the critical flow orifice. Check each fitting with soap bubble solution, looking for bubbles. Onc...

193 7. PRINCIPLES OF OPERATION The Model T360 Gas Filter Correlation Carbon Dioxide Analyzer is a microprocessor-controlled analyzer that determines the concentration of carbon dioxide (CO 2 ) in a sample gas drawn through the instrument. It requires that sample and calibration gasses be supplied at...

Principles of Operation Teledyne API Model T360/T360M Operation Manual 194 7.1.2. Measurement Fundamentals In the most basic terms, the Model T360 uses a high energy heated element to generate a beam of broad-band IR light with a known intensity (measured during Instrument calibration. This beam is ...

Teledyne API Model T360/T360M Operation Manual Principles of Operation 195 7.1.3.1. THE GFC WHEEL A GFC wheel is a metallic wheel into which two chambers are carved. The chambers are sealed on both sides with material transparent to 4.3 µm IR radiation creating two airtight cavities. Each cavity is ...

Principles of Operation Teledyne API Model T360/T360M Operation Manual 196 7.1.3.2. THE MEASURE/REFERENCE RATIO The Model T360 determines the amount of CO 2 in the sample chamber by computing the ratio between the peak of the measurement pulse ( CO2 MEAS ) and the peak of the reference pulse ( CO2 R...

Teledyne API Model T360/T360M Operation Manual Principles of Operation 197 7.1.4. Interference and Signal to Noise Rejection If an interfering gas, such as H 2 O vapor is introduced into the sample chamber, the spectrum of the IR beam is changed in a way that is identical for both the reference and ...

Principles of Operation Teledyne API Model T360/T360M Operation Manual 198 7.1.4.1. AMBIENT CO 2 INTERFERENCE REJECTION CO 2 absorbs IR light so well that even the narrow volume of ambient air between the IR source and the sample chamber is enough to alter the analyzer’s measured concentration of CO...

Teledyne API Model T360/T360M Operation Manual Principles of Operation 199 Figure 7-7: Oxygen Sensor - Principle of Operation 7.2.1.1. O 2 SENSOR OPERATION WITHIN THE T360 ANALYZER The oxygen sensor option is transparently integrated into the core analyzer operation. All functions can be viewed or a...

Principles of Operation Teledyne API Model T360/T360M Operation Manual 200 7.3. PNEUMATIC OPERATION CAUTION It is important that the sample airflow system is both leak tight and not pressurized over ambient pressure. Perform regular leak checks (refer to the maintenance schedule, Table 6-1) on the a...

Teledyne API Model T360/T360M Operation Manual Principles of Operation 201 7.3.2. Flow Rate Control To maintain a constant flow rate of the sample gas through the instrument, the Model T360 uses special flow control assemblies located in the purge gas line at the entrance to the GFC wheel housing an...

Principles of Operation Teledyne API Model T360/T360M Operation Manual 202 The actual flow rate of gas through the orifice (volume of gas per unit of time), depends on the size and shape of the aperture in the orifice. The larger the hole, the more gas molecules, moving at the speed of sound, pass t...

Teledyne API Model T360/T360M Operation Manual Principles of Operation 203 7.3.6. Pneumatic Operation of the O 2 Sensor Pneumatically, the O 2 sensor is connected to the bypass manifold and draws a flow of about 120 cm³/min in addition to the normal sample flow rate and is separately controlled with...

Principles of Operation Teledyne API Model T360/T360M Operation Manual 204 7.4. ELECTRONIC OPERATION 7.4.1. Overview Figure 7-11 shows a block diagram of the major electronic components of the Model T360. The core of the analyzer is a microcomputer/central processing unit (CPU) that controls various...

Teledyne API Model T360/T360M Operation Manual Principles of Operation 205 Ana log Outputs Sample Flow & P ressure Sensors Status Outputs: 1 – 6 Contr ol Inputs: 1 – 8 PC 104 CPU Card Disk On Module Flash Ch ip P owe r-Up Circuit Internal Dig ital I/O I 2 C Bus Sensor I nput s B ox Tem p The rmi...

Principles of Operation Teledyne API Model T360/T360M Operation Manual 206 7.4.2. CPU The unit’s CPU card, installed on the motherboard inside the rear panel, is a low power (5 VDC, 720mA max), high performance, Vortex 86SX-based microcomputer running Windows CE. Its operation and assembly conform t...

Principles of Operation Teledyne API Model T360/T360M Operation Manual 208 7.4.3.3. GFC WHEEL A synchronous AC motor turns the GFC wheel motor. For analyzers operating on 60Hz line power this motor turns at 1800 rpm. For those operating on 50Hz line power the spin rate is 1500 rpm. The actual spin r...

Teledyne API Model T360/T360M Operation Manual Principles of Operation 209 Reference Pulses Measurement Pulses IR Beam Pulses Segment Sensor Pulses MR Sensor Pulses Figure 7-14: Segment Sensor and M/R Sensor Output Schmidt Triggers To ensure that the waveforms produced by the Segment Sensor and the ...

Principles of Operation Teledyne API Model T360/T360M Operation Manual 210 7.4.4. Synchronous Demodulator (Sync/Demod) Assembly 7.4.4.1. OVERVIEW While the photo-detector converts fluctuations of the IR beam into electronic signals, the Sync / Demod Board amplifies these signals and converts them in...

Teledyne API Model T360/T360M Operation Manual Principles of Operation 211 7.4.4.2. SIGNAL SYNCHRONIZATION AND DEMODULATION The signal emitted by the IR photo-detector goes through several stages of amplification before it can be accurately demodulated. The first is a pre-amplification stage that ra...

Principles of Operation Teledyne API Model T360/T360M Operation Manual 212 7.4.4.3. SYNC/DEMOD STATUS LED’S The following two status LED’s located on the synch/demod board provide additional diagnostic tools for checking the GFC wheel rotation. Table 7-1: Sync/Demod Status LED Activity LED FUNCTION ...

Principles of Operation Teledyne API Model T360/T360M Operation Manual 214 Table 7-2: Relay Board Status LED’s LED COLOR FUNCTION STATUS WHEN LIT STATUS WHEN UNLIT D1 RED Watchdog Circuit Cycles On/Off Every 3 Seconds under direct control of the analyzer’s CPU. D2 YELLOW Wheel Heater HEATING NOT HEA...

Teledyne API Model T360/T360M Operation Manual Principles of Operation 215 7.4.6. Motherboard This printed circuit assembly provides a multitude of functions including, A/D conversion, digital input/output, PC-104 to I2C translation, temperature sensor signal processing and is a pass through for the...

Teledyne API Model T360/T360M Operation Manual Principles of Operation 217 accessible through the SETUP  MORE  DIAG  TEST CHAN OUTPUT submenu (see Section 4.13.9) of the unit’s software. Output Loop-back All four analog outputs are connected back to the A/D converter through a Loop-back circuit. ...

Principles of Operation Teledyne API Model T360/T360M Operation Manual 218 7.4.8. Power Supply/Circuit Breaker The analyzer operates on 100 VAC, 115 VAC or 230 VAC power at either 50Hz or 60Hz. Individual units are set up at the factory to accept any combination of these five attributes. As illustra...

Teledyne API Model T360/T360M Operation Manual Principles of Operation 219 7.5. FRONT PANEL TOUCHSCREEN/DISPLAY INTERFACE Users can input data and receive information directly through the front panel touchscreen display. The LCD display is controlled directly by the CPU board. The touchscreen is int...

Principles of Operation Teledyne API Model T360/T360M Operation Manual 220 7.6. SOFTWARE OPERATION The Model T360 Gas Filter Correlation Carbon Dioxide Analyzer has a high performance, VortexX86-based microcomputer running Windows CE. Inside Windows CE, special software developed by Teledyne API int...

223 8. TROUBLESHOOTING AND SERVICE This contains a variety of methods for identifying the source of performance problems with the analyzer. Also included in this are procedures that are used in repairing the instrument. CAUTION The operations outlined in this section are to be performed by qualified...

Teledyne API Model T360/T360M Operation Manual Troubleshooting and Service 225 The analyzer will also alert the user via the Serial I/O COM port(s) and cause the FAULT LED on the front panel to blink. To view or clear the various warning messages press: 07272B DCN6552

Troubleshooting and Service Teledyne API Model T360/T360M Operation Manual 226 SAMPLE WHEEL TEMP WARNING CO2 = XX.XX TEST CAL MSG CLR SETUP Make sure warning messages are not due to legitimate problems.. Press CLR to clear the message currently being Displayed. If more than one warning is active the...

Teledyne API Model T360/T360M Operation Manual Troubleshooting and Service 227 Table 8-1: Warning Messages - Indicated Failures WARNING MESSAGE FAULT CONDITION POSSIBLE CAUSES BENCH TEMP WARNING The optical bench temp is controlled at 48  2 ° C. Bad bench heater Bad bench temperature sensor Bad rel...

Troubleshooting and Service Teledyne API Model T360/T360M Operation Manual 228 WARNING MESSAGE FAULT CONDITION POSSIBLE CAUSES SOURCE WARNING Occurs when CO 2 Ref is <1250 mVDC or >4950 mVDC. Either of these conditions will result in an invalid M/R ratio. GFC wheel stopped Failed sync/demod bo...

Troubleshooting and Service Teledyne API Model T360/T360M Operation Manual 230 TEST FUNCTIONS INDICATED FAILURE(S) SLOPE Values outside range indicate:  Contamination of the zero air or span gas supply  Instrument is miss-calibrated  Blocked gas flow  Contaminated or leaking GFC wheel (either ch...

Teledyne API Model T360/T360M Operation Manual Troubleshooting and Service 231 Toggles parameter ON/OFF Exit returns to DIAG display & all values return to software control DIAG SIGNAL I/O PREV NEXT ENTR EXIT DIAG I/O 0 ) EXT_ZERO_CAL=ON PREV NEXT JUMP PRNT EXIT DIAG I/O 22 ) WHEEL_HTR= ON PREV ...

Troubleshooting and Service Teledyne API Model T360/T360M Operation Manual 232 8.1.4.1. CPU STATUS INDICATOR DS5, a red LED, that is located on upper portion of the motherboard, just to the right of the CPU board, flashes when the CPU is running the main program loop. After power-up, approximately 3...

Teledyne API Model T360/T360M Operation Manual Troubleshooting and Service 233 D1 – M/R Sensor Status D2 – Segment Sensor Status JP4 Connector to Opto-Pickup Board Figure 8-4: Sync/Demod Board Status LED Locations 8.1.4.3. RELAY BOARD STATUS LEDS There are eight LEDs located on the Relay Board. The ...

Troubleshooting and Service Teledyne API Model T360/T360M Operation Manual 234 Table 8-5: Relay Board Status LED Failure Indications SIGNAL I/O PARAMETER LED FUNCTION ACTIVATED BY VIEW RESULT DIAGNOSTIC TECHNIQUE D2 Yellow WHEEL HEATER WHEEL_HEATER WHEEL_TEMP Voltage displayed should change. If not:...

Teledyne API Model T360/T360M Operation Manual Troubleshooting and Service 235 8.2. GAS FLOW PROBLEMS The T360 has two main gas flow path, the sample gas flow path and the GFC purge gas flow path. Both are controlled by a critical flow orifice. Only the sample gas path is measured and reported. When...

Troubleshooting and Service Teledyne API Model T360/T360M Operation Manual 236 8.2.1. T360 Internal Gas Flow Diagrams G F C Wheel Ho using SAMPLE CHAMBER GFC M o to r Heat Sync Pu rg e Ga s Fl ow C ontrol Figure 8-6: T360 – Basic Internal Gas Flow 07272B DCN6552

Troubleshooting and Service Teledyne API Model T360/T360M Operation Manual 238 Figure 8-9: T360 – Internal Pneumatics with O 2 Sensor Option 65A 8.2.2. Typical Sample Gas Flow Problems 8.2.2.1. FLOW IS ZERO The unit displays a SAMPLE FLOW warning message on the front panel display or the SAMPLE FLOW...

Troubleshooting and Service Teledyne API Model T360/T360M Operation Manual 242 8.3.2. Non-Repeatable Zero and Span As stated earlier, leaks both in the T360 and in the external system are a common source of unstable and non-repeatable readings. 1. Check for leaks in the pneumatic systems as describe...

Teledyne API Model T360/T360M Operation Manual Troubleshooting and Service 243 8.3.4. Inability to Zero – Touchscreen ZERO Button Not Visible 1. Confirm that there is a good source of zero air. Dilute a tank of span gas with the same amount of zero air from two different sources. If the CO 2 Concent...

Troubleshooting and Service Teledyne API Model T360/T360M Operation Manual 244 8.4. OTHER PERFORMANCE PROBLEMS Dynamic problems (i.e. problems which only manifest themselves when the analyzer is monitoring sample gas) can be the most difficult and time consuming to isolate and resolve. The following...

Teledyne API Model T360/T360M Operation Manual Troubleshooting and Service 245 Using the BENCH_HEATER parameter under the signal I/O function, as described above, turn on and off K2 (D3 on the relay board should illuminate as the heater is turned on). Check the AC voltage present between pin 2 and 4...

Troubleshooting and Service Teledyne API Model T360/T360M Operation Manual 246 2. The two large transistor-type devices mounted to the side of the Absorption Bench have come loose from the bench. Tighten the retaining screws and note whether there is an improvement in the PHT DRIVE voltage. 3. The p...

Teledyne API Model T360/T360M Operation Manual Troubleshooting and Service 247 8.5. SUBSYSTEM CHECKOUT The preceding s of this manual discussed a variety of methods for identifying possible sources of failures or performance problems within the analyzer. In most cases this included a list of possibl...

Troubleshooting and Service Teledyne API Model T360/T360M Operation Manual 248 A voltmeter should be used to verify that the DC voltages are correct per the values in the table below, and an oscilloscope, in AC mode, with band limiting turned on, can be used to evaluate if the supplies are producing...

Teledyne API Model T360/T360M Operation Manual Troubleshooting and Service 249 8.5.5. LCD Display Module Verify the functioning of the front panel display by observing it when power is applied to the instrument. Assuming that there are no wiring problems and that the DC power supplies are operating ...

Troubleshooting and Service Teledyne API Model T360/T360M Operation Manual 250 sync/demod and opto pickup assembly (see interconnect drawing 04216). If good then the sync/demod board is bad. 2. Verify that the IR source is operating, Section 8.5.7.4. 3. With the analyzer connected to zero air, measu...

Teledyne API Model T360/T360M Operation Manual Troubleshooting and Service 251 8.5.7.4. IR SOURCE The IR source can be checked using the following procedure: 1. Disconnect the source and check its resistance when cold. When new, the source should have a cold resistance of more than 1.5 Ohms but less...

Troubleshooting and Service Teledyne API Model T360/T360M Operation Manual 252 8.5.8. Motherboard 8.5.8.1. A/D FUNCTIONS The simplest method to check the operation of the A-to-D converter on the motherboard is to use the Signal I/O function under the DIAG menu to check the two A/D reference voltages...

Teledyne API Model T360/T360M Operation Manual Troubleshooting and Service 253 8.5.8.3. ANALOG OUTPUTS: CURRENT LOOP To verify that the analog outputs with the optional current mode output are working properly, connect a 250 ohm resistor across the outputs and use a voltmeter to measure the output a...

Troubleshooting and Service Teledyne API Model T360/T360M Operation Manual 254 8.5.8.5. CONTROL INPUTS – REMOTE ZERO, SPAN The control input bits can be tested by the following procedure: 1. Connect a jumper from the +5 pin on the Status connector to the x5V on the Control In connector. 2. Connect a...

Teledyne API Model T360/T360M Operation Manual Troubleshooting and Service 257 Pneumatic Connector, Male 1/8”(P/N FT_70 Spring(P/N HW_20) Sintered Filter(P/N FL_01) Critical Flow Orifice(P/N 00094100) Make sure it is placed with the jewel down) O-Ring (P/N OR_01) Purge Housing (P/N 000850000) Figure...

Troubleshooting and Service Teledyne API Model T360/T360M Operation Manual 258 7 8 9 10 Figure 8-11: Opening the GFC Wheel Housing 7. Remove the two (2) screws holding the opto-pickup printed circuit assembly to the GFC wheel housing. 8. Carefully remove the opto-pickup printed circuit assembly. 9. ...

Troubleshooting and Service Teledyne API Model T360/T360M Operation Manual 260 8.7. FREQUENTLY ASKED QUESTIONS The following is a list from the Teledyne API’s Technical Support Department of the most commonly asked questions relating to the Model CO 2 Analyzer. Question Answer Why does the instrumen...

Teledyne API Model T360/T360M Operation Manual Troubleshooting and Service 261 Question Answer How long does the IR source last? Typical lifetime is about 2-3 years. Where is the sintered filter/sample flow control orifice? These components are located inside the flow control assembly that is attach...

263 9. A PRIMER ON ELECTRO-STATIC DISCHARGE Teledyne Instruments considers the prevention of damage caused by the discharge of static electricity to be extremely important part of making sure that your analyzer continues to provide reliable service for a long time. This section describes how static ...

A Primer on Electro-Static Discharge Teledyne API Model T360/T360M Operation Manual 264 Table 9-1: Static Generation Voltages for Typical Activities MEANS OF GENERATION 65-90% RH 10-25% RH Walking across nylon carpet 1,500V 35,000V Walking across vinyl tile 250V 12,000V Worker at bench 100V 6,000V P...

Teledyne API Model T360/T360M Operation Manual A Primer on Electro-Static Discharge 265 Potentially damaging electro-static discharges can occur:  Any time a charged surface (including the human body) discharges to a device. Even simple contact of a finger to the leads of a sensitive device or asse...

A Primer on Electro-Static Discharge Teledyne API Model T360/T360M Operation Manual 266 A charge can be induced onto the conductive surface and/or discharge triggered in the presence of a charged field such as a large static charge clinging to the surface of a nylon jacket of someone walking up to a...

A Primer on Electro-Static Discharge Teledyne API Model T360/T360M Operation Manual 268 9.4.2. Basic anti-ESD Procedures for Analyzer Repair and Maintenance 9.4.2.1. WORKING AT THE INSTRUMENT RACK When working on the analyzer while it is in the instrument rack and plugged into a properly grounded po...

A Primer on Electro-Static Discharge Teledyne API Model T360/T360M Operation Manual 270 9.4.2.4. OPENING SHIPMENTS FROM TELEDYNE INSTRUMENTS Packing materials such as bubble pack and Styrofoam pellets are extremely efficient generators of static electric charges. To prevent damage from ESD, Teledyne...

273 GLOSSARY Note: Some terms in this glossary may not occur elsewhere in this manual. Term Description/Definition 10BaseT an Ethernet standard that uses twisted (“T”) pairs of copper wires to transmit at 10 megabits per second (Mbps) 100BaseT same as 10BaseT except ten times faster (100 Mbps) APICO...

A Primer on Electro-Static Discharge Teledyne API Model T360/T360M Operation Manual 276 Term Description/Definition USB Universal Serial Bus : a standard connection method to establish communication between peripheral devices and a host controller, such as a mouse and/or touchscreen and a personal c...

A-1 APPENDIX A – Menu Trees and Software Documentation APPENDIX A-1: Models T360/T360M and 360E/360EM Software Menu Trees APPENDIX A-2: Setup Variables APPENDIX A-3: Warnings and Test Measurements APPENDIX A-4: Signal I/O Definitions APPENDIX A-5: DAS Triggering Events APPENDIX A-6: DAS Parameters A...

Teledyne API - T360/T360M, 360E/360EM Appendix A Menu Trees (05233C DCN6552) A-3 APPENDIX A-1: T360, 360E Software Menu Trees CO2 5 O2 5 ZERO SPAN CONC COMM DIAG SAMPLE <TST TST> SETUP RA NGE STA BI L CO2 MEAS CO2 R EF MR RA TIO PRES SA MP FL SA MPLE TEMP BEN CH TE MP WHEE L TEMP BOX TE MP PHT...

Teledyne API - T360/T360M, 360E/360EM Appendix A Menu Trees (05233C DCN6552) A-4 SAMPLE <TST TST> SETUP COMM DIAG VARS (Se condary Setup Menu) CFG DAS RANG PASS CLK MORE ( Primary S etup Menu) LOW HIGH ZERO LOW HIGH SPAN CONC MSG 1,2 CLR 1,3 CALZ CALS TEST 1 1 Only appea rs whe n warning mes s...

Teledyne API - T360/T360M, 360E/360EM Appendix A Menu Trees (05233C DCN6552) A-5  MOD EL NAME  PART NUMBER  SERIAL NUMBER  SOFTWARE REVISION  LIBRARY REVISION  iCHIP SOFTW ARE REVISION 1  HESSEN PROTOCOL REVISION 1  ACTIVE SPECIAL SOFTWARE OPTIONS 1  CPU TY PE  DATE FACTORY CONFIGURATION S...

Teledyne API - T360/T360M, 360E/360EM Appendix A Menu Trees (05233C DCN6552) A-7 CFG ACAL 1 SETUP CLK PASS RNGE DAS MORE COMM VARS DIAG Go T o DIAG MENU T RE E 1 Only appea rs if a va lve is installed. COM1 COM2 BAUD RATE PREV NEXT MODE <SET SET> EDIT QUIET COMPUTER SECURITY H ESSEN PROTOCOL C...

Teledyne API - T360/T360M, 360E/360EM Appendix A Menu Trees (05233C DCN6552) A-8 INSTRUMEN T IP 5 GATEWAY IP 5 SUBNET MASK 5 TCP PORT 3 DHCP IN STRUMEN T IP GATEWAY IP SUBN ET MASK TCP PORT 3 HOSTNAME 4 CFG ACAL 1 SETUP CLK PASS RNGE DAS MORE COMM VARS DIAG Go T o DIAG MEN U TRE E (Fig A-6) 1 Only a...

Teledyne API - T360/T360M, 360E/360EM Appendix A Menu Trees (05233C DCN6552) A-11 APPENDIX A-2: 300 Series Setup Variables For Serial I/O, Revision L.8 Setup Variable Numeric Units Default Value Value Range Description Low Access Level Setup Variables (818 password) DAS_HOLD_OFF Minutes 15 0.5–20 Du...

Teledyne API - T360/T360M, 360E/360EM Appendix A Menu Trees (05233C DCN6552) A-15 Setup Variable Numeric Units Default Value Value Range Description ZERO_DWELL 3, 5, 8 Seconds, Minutes 5 7, 3 5 1–60, 1–30 5 Dwell time after closing or opening zero scrubber valve. ZERO_SAMPLES 3, 5, 8 Samples 15, 750...

Teledyne API - T360/T360M, 360E/360EM Appendix A Menu Trees (05233C DCN6552) A-24 APPENDIX A-3: 300 Series Warnings and Test Measurements, Revision L.8 Name 1 Message Text Description Warnings WSYSRES SYSTEM RESET Instrument was power-cycled or the CPU was reset. WDATAINIT DATA INITIALIZED Data stor...

Teledyne API - T360/T360M, 360E/360EM Appendix A Menu Trees (05233C DCN6552) A-25 Name 1 Message Text Description WREARBOARD REAR BOARD NOT DET Rear board was not detected during power up. WRELAYBOARD RELAY BOARD WARN Firmware is unable to communicate with the relay board. WFRONTPANEL FRONT PANEL WA...

Teledyne API - T360/T360M, 360E/360EM Appendix A Menu Trees (05233C DCN6552) A-28 APPENDIX A-4: 300 Series Signal I/O Definitions, Revision L.8 M300E I/O Signal List for Latest Revision Signal Name Bit or Channel Number Description Internal inputs, U7, J108, pins 9–16 = bits 0–7, default I/O address...

Teledyne API - T360/T360M, 360E/360EM Appendix A Menu Trees (05233C DCN6552) A-35 Name Description Units 1 T300H, 300EH 2 T300U, 300EU 3 M320E 4 GFC7000E 5 M306E 6 Except T360U, 360EU (APR version) 7 The units, including the concentration units, are always fixed, regardless of the current instrument...

Teledyne API - T360/T360M, 360E/360EM Appendix A Menu Trees (05233C DCN6552) A-36 APPENDIX A-7: Terminal Command Designators COMMAND ADDITIONAL COMMAND SYNTAX DESCRIPTION ? [ID] Display help screen and commands list LOGON [ID] password Establish connection to instrument LOGOFF [ID] Terminate connect...

Teledyne API - T360/T360M, 360E/360EM Appendix A Menu Trees (05233C DCN6552) A-37 Appendix A-8: Terminal Key Assignments TERMINAL KEY ASSIGNMENTS ESC Abort line CR (ENTER) Execute command Ctrl-C Switch to computer mode COMPUTER MODE KEY ASSIGNMENTS LF (line feed) Execute command Ctrl-T Switch to ter...

APPENDIX B - Spare Parts Note Use of replacement parts other than those supplied by Teledyne Advanced Pollution Instrumentation (TAPI) may result in non-compliance with European standard EN 61010-1. Note Due to the dynamic nature of part numbers, please refer to the TAPI Website at

T360 Spare Parts List 053900000 1/4/2011 10:02 PARTNUMBER DESCRIPTION 000941000 CD, ORIFICE, .013 BLUE/GREEN 001760400 ASSY, FLOW CTL, 800CC, 1/4" CONN-B 001761300 ASSY, FLOW CTRL, .010, 1/8", SS 003290500 ASSY, THERMISTOR, BENCH 003291500 ASSY, THERMISTOR, BENCH/WHEEL 006110200 ASSY, MOTOR ...

T360 Spare Parts List PARTNUMBER DESCRIPTION 066970000 INTRF. LCD TOUCH SCRN, F/P 067240000 CPU, PC-104, VSX-6154E, ICOP * 067300100 PCA, AUX-I/O BOARD, ETHERNET 067390000 CBL, CPU ETHERNET TO AUX I/O PCA 067410000 CPU USB TO FRONT PANEL, T-SERIES 068010000 ASSY, PS37 W/#2 PIN REMOVED 068020000 ASSY...

044110000 11/19/2010 18:13 PARTNUMBER DESCRIPTION 003290500 ASSY, THERMISTOR, BENCH 009550500 ASSY, SOURCE 037250100 ASSY, BAND HEATER W/TC 040010000 ASSY, FAN REAR PANEL 040030100 PCA, PRESS SENSORS (1X), w/FM4 042410200 ASSY, PUMP, INT, SOX/O3/IR * 042580000 PCA, KEYBOARD, W/V-DETECT 042680000 ASS...

Appendix C Warranty/Repair Questionnaire T360, M360E (05235C DCN5798) TELEDYNE API CUSTOMER SERVICE Email: [email protected] PHONE: (858) 657-9800 TOLL FREE: (800) 324-5190 FAX: (858) 657-9816 C-1 CUSTOMER: ____________________________________ PHONE: __________________________________...

Appendix C Warranty/Repair Questionnaire T360, M360E (05235C DCN5798) TELEDYNE API CUSTOMER SERVICE Email: [email protected] PHONE: (858) 657-9800 TOLL FREE: (800) 324-5190 FAX: (858) 657-9816 C-2 3. What are the failure symptoms? ______________________________________________________...

APPENDIX D – Wire List and Electronic Schematics D-1 07272B DCN6552

1 1 2 2 3 3 4 4 D D C C B B A A Title Number Revision Size A Date: 6/12/2012 Sheet of File: N:\PCBMGR\..\03632-C.SchDoc Drawn By: +15V +15V -15V +15V -15V ISO_+15V ISO-GND ISO_-15V ISO_GND R1 4.75K R2 9.76K C4 1000pF C5 220PF D1 RB520S30 VREF 15 SENSE 12 VRADJ 11 VIN(10) 4 VREFIN 3 VIN(5V) 5 GND 2 1...

1 1 2 2 3 3 4 4 5 5 6 6 D D C C B B A A Title Number Revision Size B Date: 6/24/2010 Sheet of File: N:\PCBMGR\..\06696.P1.R3.schdoc Drawn By: GUI Interface 06698 D 1 4 2 3 4 5 6 7 8 1 51 52 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 ...

1 1 2 2 3 3 4 4 5 5 6 6 D D C C B B A A Title Number Revision Size B Date: 6/24/2010 Sheet of File: N:\PCBMGR\..\06696.P2.R3.schdoc Drawn By: 06698 D 2 4 22uH L1 Vin 5 SHDN 4 SW 1 GN D 2 FB 3 U1 CAT4139TD-GT3 4.7uF/16V C9 1K R12 2.0 R14 5V-GND +5V 9.76 R13 3.9uH L2 487K R9 309K R8 80.6K R18 66.5K R1...

1 1 2 2 3 3 4 4 5 5 6 6 D D C C B B A A Title Number Revision Size B Date: 6/24/2010 Sheet of File: N:\PCBMGR\..\06696.P3.R3.schdoc Drawn By: 06698 D 4 3 12345 To old TScreen 70553-004 NI J11 LLRLSDRTLT +5V CHASSIS 1 2 NI J12 BUS +5 12345 To new TScreen 70553-004 J10 LT 1 RT 2 SHL D 3 RL 4 LL 5 GN D...

1 1 2 2 3 3 4 4 5 5 6 6 D D C C B B A A Title Number Revision Size B Date: 6/24/2010 Sheet of File: N:\PCBMGR\..\06696.P4.R3.schdoc Drawn By: 06698 D 4 4 TOUCH SCREEN INTERFACE CIRCUITRY ( TBD) GUI Interface R40 10K O p tion CLKOUT_P CLKOUT_N 3.3V C49 0.1 R41100 FB6 FB14 Vcc PIN 28 C47 0.01 22uF/6.3...

1 1 2 2 3 3 4 4 D D C C B B A A Title Number Revision Size A Date: 5/7/2010 Sheet of File: N:\PCBMGR\..\06882-P1-R0.SchDoc Drawn By: LVDS, Transmitter Board B 1 1 RT 06882 VAD6VAD7VAD8VAD9VAD10VAD11VBD10VBD11VAD0VAD1VAD2VAD3VBD2VBD3VBD4VBD5VBD6VBD7 VBDE Y0_NY0_PY1_NY1_PY2_NY2_P CLKOUT_NCLKOUT_P R2 2...