Teledyne M300E - Manuals

Teledyne API – Technical Manual - Model 300E Family CO Analyzers iv This page intentionally left blank. 04288D DCN5752

Teledyne API –Operation Manual - Model 300E Family CO Analyzers About This Manual v ABOUT THIS MANUAL This manual is comprised of multiple documents, in PDF format, as listed below. Part No. Rev Name/Description 04288 D M300E/EM Manual 04906 H Menu Tree and Software Documentation, L.8 (as Appendix A...

Revision History Teledyne API – Technical Manual - Model 300E Family CO Analyzers vi REVISION HISTORY 2010 June 08 Document PN Rev DCN Change Summary M300E/M300EM Manual 04288 D 5752  Combined “Title” and “Text” portions of manual into one document for single part number.  Created front matter con...

Teledyne API –Operation Manual - Model 300E Family CO Analyzers Revision History vii 2011, June 08, M300E/M300EM Manual, PN04288 Rev D (initial capture) 05703 A PCA, 05702, Motherboard, E-Series Gen 4 (in Appendix D of this manual) 04089 A PCA, 04088, Opto Pickup Interface (in Appendix D of this man...

Revision History Teledyne API – Technical Manual - Model 300E Family CO Analyzers viii This page intentionally left blank. 04288D DCN5752

Teledyne API –Operation Manual - Model 300E Family CO Analyzers Table of Contents ix TABLE OF CONTENTS PART I – GENERAL INFORMATION .................................................................................... 21 1. INTRODUCTION ...................................................................

Teledyne API –Operation Manual - Model 300E Family CO Analyzers Table of Contents xi 6.6. SETUP  RNGE: Analog Output Reporting Range Configuration ..............................................................97 6.6.1. Physical Range versus Analog Output Reporting Ranges ..............................

Table of Contents Teledyne API – Technical Manual - Model 300E Family CO Analyzers xii 8.1.7. Terminal Operating Modes ................................................................................................................. 156 8.1.7.1. Help Commands in Terminal Mode ..........................

Teledyne API –Operation Manual - Model 300E Family CO Analyzers Table of Contents xiii 9.7. Calibration of Optional Sensors ................................................................................................................. 209 9.7.1. O 2 Sensor Calibration Procedure......................

Table of Contents Teledyne API – Technical Manual - Model 300E Family CO Analyzers xiv 11.5.4.1. Overview.................................................................................................................................... 242 11.5.4.2. Signal Synchronization and Demodulation ...........

Teledyne API –Operation Manual - Model 300E Family CO Analyzers Table of Contents xv 13.2.2. Typical Sample Gas Flow Problems ................................................................................................. 282 13.2.2.1. Flow is Zero ....................................................

Teledyne API – Technical Manual - Model 300E Family CO Analyzers xvi 14.4.2.1. Working at the Instrument Rack ................................................................................................ 309 14.4.2.2. Working at an Anti-ESD Work Bench ................................................

Teledyne API – Technical Manual - Model 300E Family CO Analyzers TABLE OF CONTENTS xvii Figure 5-12: M300E/EM Ethernet Card............................................................................................................74 Figure 5-13: M300E/EM Rear Panel with Ethernet Installed.............

TABLE OF CONTENTS Teledyne API – Technical Manual - Model 300E Family CO Analyzers xviii Figure 13-4: Sync/Demod Board Status LED Locations ............................................................................... 275 Figure 13-5: Relay Board Status LEDs ..........................................

Teledyne API – Technical Manual - Model 300E Family CO Analyzers TABLE OF CONTENTS xix Table 7-4: Variable Names (VARS) ........................................................................................................... 125 Table 7-5: Diagnostic Mode (DIAG) Functions ...........................

TABLE OF CONTENTS Teledyne API – Technical Manual - Model 300E Family CO Analyzers xx This page intentionally left blank.. 04288D DCN5752

Teledyne API – Technical Manual - Model 300E Family CO Analyzers Part I – GENERAL INFORMATION 21 PART I – GENERAL INFORMATION 04288D DCN5752

Teledyne API – Technical Manual - Model 300E Family CO Analyzers Introduction 23 1. INTRODUCTION 1.1. M300E FAMILY OVERVIEW The family includes the M300E and the M300EM Gas Filter Correlation Carbon Monoxide Analyzer. The M300E family of analyzers is a microprocessor-controlled analyzer that determi...

Introduction Teledyne API – Technical Manual - Model 300E Family CO Analyzers 24 Several options can be purchased for the analyzer that allows the user to more easily supply and manipulate Zero Air and Span Gas. For more information of these options, see Section 5.6. 1.2. ADDITIONAL DOCUMENTATION Ad...

Teledyne API – Technical Manual - Model 300E Family CO Analyzers Introduction 25 1.2.1. USING THIS MANUAL NOTE This manual explains the operation and use of both the M300E and the M300EM Gas Filter Correlation Carbon Monoxide Analyzer. For the most part these two instruments are nearly identical in ...

Introduction Teledyne API – Technical Manual - Model 300E Family CO Analyzers 26 PART II – OPERATING INSTRUCTIONS BASIC OPERATION OF THE M300E/EM ANALYZER Step-by-Step instructions for using the display/keyboard to set up and operate the M300E/EM Analyzer. ADVANCED FEATURES OF THE M300E/EM ANALYZER ...

Teledyne API – Technical Manual - Model 300E Family CO Analyzers Specifications and Approvals 27 2. SPECIFICATIONS AND APPROVALS 2.1. SPECIFICATIONS Table 2-1: M 300E/300EM Basic Unit Specifications Ranges M300E: Min: 0-1 ppm; Max: 0-1000 ppm of Full Scale (User selectable) M300EM: Min: 0-5 ppm; Max...

Specifications and Approvals Teledyne API – Technical Manual - Model 300E Family CO Analyzers 28 2.2. EPA EQUIVALENCY DESIGNATION Teledyne API’s M300E Carbon Monoxide Analyzer is designated as Reference Method Number EQOA-0992-087 as defined in 40 CFR Part 53, when operated under the following condi...

Teledyne API – Technical Manual - Model 300E Family CO Analyzers Specifications and Approvals 29 2.3. TUV DESIGNATION On behalf of Teledyne Advanced Pollution Instrumentation TÜV Rheinland Immissionsschutz und Energiesysteme GmbH has performed the suitability test of the measuring system M300E for t...

Teledyne API – Technical Manual - Model 300E Family CO Analyzers Getting Started 31 3. GETTING STARTED 3.1. M300E/EM ANALYZER LAYOUT Figure 3-1: Front Panel Layout Table 3-1: Front Panel Nomenclature Name Significance Mode Field Displays the name of the analyzer’s current operating mode. Message Fie...

Getting Started Teledyne API – Technical Manual - Model 300E Family CO Analyzers 32 Figure 3-2: Rear Panel Layout Table 3-2: Inlet / Outlet Connector Nomenclature REAR PANEL LABEL FUNCTION SAMPLE Connect a gas line from the source of sample gas here. Calibration gases are also inlet here on units wi...

Teledyne API – Technical Manual - Model 300E Family CO Analyzers Getting Started 33 Figure 3-3: Internal Layout – M300E 04288D DCN5752

Teledyne API – Technical Manual - Model 300E Family CO Analyzers Getting Started 35 GFC Temperature Sensor Shock Absorbing Mounting Bracket Purge Gas Inlet IR Source GFC Wheel Heat Sync GFC Wheel Motor Purge Gas Pressure Regulator Bench Temperature Thermistor Sample Chamber Pressure Sensor(s) Sample...

Teledyne API – Technical Manual - Model 300E Family CO Analyzers Getting Started 37 3.2. UNPACKING THE M300E/EM ANALYZER CAUTION G ENERAL S AFETY H AZARD To avoid personal injury, always use two persons to lift and carry the M300E/EM. NOTE It is recommended that you store shipping containers/materia...

Getting Started Teledyne API – Technical Manual - Model 300E Family CO Analyzers 38 3.2.1. VENTILATION CLEARANCE Whether the analyzer is set up on a bench or installed into an instrument rack, be sure to leave sufficient ventilation clearance. Table 3-3: Ventilation Clearance AREA MINIMUM REQUIRED C...

Teledyne API – Technical Manual - Model 300E Family CO Analyzers Getting Started 39 3.3.2. ANALOG OUTPUT CONNECTIONS The M300E is equipped with several analog output channels accessible through a connector on the back panel of the instrument. The standard configuration for these outputs is mVDC. An ...

Getting Started Teledyne API – Technical Manual - Model 300E Family CO Analyzers 40 The status outputs are accessed via a 12-pin connector on the analyzer’s rear panel labeled STATUS (see Figure 3-2). Pin-outs for this connector are: STATUS 1 2 3 4 5 6 7 8 D + SYST EM OK HIGH RANG E C O NC V AL ID Z...

Teledyne API – Technical Manual - Model 300E Family CO Analyzers Getting Started 41 3.3.4. CONNECTING THE CONTROL INPUTS If you wish to use the analyzer to remotely activate the zero and span calibration modes, several digital control inputs are provided through a 10-pin connector labeled CONTROL IN...

Getting Started Teledyne API – Technical Manual - Model 300E Family CO Analyzers 42 3.3.5. CONNECTING THE SERIAL PORTS If you wish to utilize either of the analyzer’s two serial interface COMM ports, refer to Section 8 for instructions on their configuration and usage. 3.3.6. CONNECTING TO A LAN OR ...

Teledyne API – Technical Manual - Model 300E Family CO Analyzers Getting Started 43 3.4.1.2. Span Gas Span gas is a gas specifically mixed to match the chemical composition of the type of gas being measured at near full scale of the desired measurement range. In the case of CO measurements made with...

Getting Started Teledyne API – Technical Manual - Model 300E Family CO Analyzers 44 3.4.2. PNEUMATIC CONNECTIONS TO M300E/EM BASIC CONFIGURATION NOTE In order to prevent dust from getting into the gas flow channels of your analyzer, it was shipped with small plugs inserted into each of the pneumatic...

Teledyne API – Technical Manual - Model 300E Family CO Analyzers Getting Started 45 Figure 3-11: Pneumatic Connections–Basic Configuration–Using Gas Dilution Calibrator 3.4.2.1. Sample Gas Source Attach a sample inlet line to the SAMPLE inlet port. The sample input line should not be more than 2 met...

Getting Started Teledyne API – Technical Manual - Model 300E Family CO Analyzers 46 3.4.2.3. Input Gas Venting The span gas, zero air supply and sample gas line MUST be vented in order to ensure that the gases input do not exceed the maximum inlet pressure of the analyzer as well as to prevent back ...

Teledyne API – Technical Manual - Model 300E Family CO Analyzers Getting Started 47 3.5.1. STARTUP After the electrical and pneumatic connections are made, turn on the instrument. The pump and exhaust fan should start immediately. The display should immediately display a single, horizontal dash in t...

Getting Started Teledyne API – Technical Manual - Model 300E Family CO Analyzers 48 3.5.2. WARM UP The M300E/EM requires about 60 minutes warm-up time before reliable CO measurements can be taken. During that time, various portions of the instrument’s front panel will behave as shown in Table 3-8. S...

Getting Started Teledyne API – Technical Manual - Model 300E Family CO Analyzers 50 3.5.4. FUNCTIONAL CHECK After the analyzer’s components have warmed up for at least 60 minutes, verify that the software properly supports any hardware options that were installed. For information on navigating throu...

Teledyne API – Technical Manual - Model 300E Family CO Analyzers Getting Started 51 3.6. INITIAL CALIBRATION OF THE M300E/EM To perform the following calibration you must have sources for zero air and span gas available for input into the sample port on the back of the analyzer. See Section 3.4 for ...

Teledyne API – Technical Manual - Model 300E Family CO Analyzers Getting Started 53 3.6.2.2. Dilution Ratio Set Up If the dilution ration option is enabled on your M300E/EM Analyzer and your application involves diluting the sample gas before it enters the analyzer, set the dilution ration as follow...

Getting Started Teledyne API – Technical Manual - Model 300E Family CO Analyzers 54 3.6.2.3. Set CO Span Gas Concentration Set the expected CO pan gas concentration. This should be 80-90% of range of concentration range for which the analyzer’s analog output range is set. 04288D DCN5752

Teledyne API – Technical Manual - Model 300E Family CO Analyzers Getting Started 55 3.6.2.4. Zero/Span Calibration To perform the zero/span calibration procedure, press: Press ENTR to changes the OFFSET & SLOPE values for the CO measurements. Press EXIT to leave the calibration unchanged and ret...

Getting Started Teledyne API – Technical Manual - Model 300E Family CO Analyzers 56 3.6.3. O 2 SENSOR CALIBRATION PROCEDURE If your M300E/EM is equipped with the optional O 2 sensor, this sensor should be calibrated during installation of the instrument. See Section 9.7.1 for instructions. 3.6.4. CO...

Teledyne API – Technical Manual - Model 300E Family CO Analyzers Frequently Asked Questions 57 4. FREQUENTLY ASKED QUESTIONS 4.1. FAQ’S The following is a list from the Teledyne API’s Customer Service Department of the most commonly asked questions relating to the M300E/EM CO Analyzer. Q: Why does t...

Frequently Asked Questions Teledyne API – Technical Manual - Model 300E Family CO Analyzers 58 Q: How do I measure the sample flow? A: Sample flow is measured by attaching a calibrated rotameter, wet test meter, or other flow-measuring device to the sample inlet port when the instrument is operating...

Teledyne API – Technical Manual - Model 300E Family CO Analyzers Optional Hardware and Software 61 5. OPTIONAL HARDWARE AND SOFTWARE This includes a brief description of the hardware and software options available for the M300E/EM Gas Filter Correlation Carbon Monoxide Analyzer. For assistance with ...

Optional Hardware and Software Teledyne API – Technical Manual - Model 300E Family CO Analyzers 62 5.3. CARRYING STRAP/HANDLE (OPT 29) The chassis of the M300E/EM Analyzer allows the user to attach a strap handle for carrying the instrument. The handle is located on the right side and pulls out to a...

Teledyne API – Technical Manual - Model 300E Family CO Analyzers Optional Hardware and Software 63 Figure 5-2: Current Loop Option Installed on the Motherboard 5.4.1. CONVERTING CURRENT LOOP ANALOG OUTPUTS TO STANDARD VOLTAGE OUTPUTS NOTE Servicing or handling of circuit components requires electros...

Optional Hardware and Software Teledyne API – Technical Manual - Model 300E Family CO Analyzers 64 5. Disconnect the current loop option PCA from the appropriate connector on the motherboard (see Figure 5-2). 6. Each connector, J19 and J23, requires two shunts. Place one shunt on the two left most p...

Teledyne API – Technical Manual - Model 300E Family CO Analyzers Optional Hardware and Software 65 5.6.2.1. Internal Pneumatics (OPT 50A) Figure 5-3: Internal Pneumatic Flow OPT 50A – Zero/Span Valves Table 5-1: Zero/Span Valve Operating States for Option 52 MODE VALVE CONDITION Sample/Cal Open to S...

Optional Hardware and Software Teledyne API – Technical Manual - Model 300E Family CO Analyzers 66 5.6.2.2. Pneumatic Set Up (OPT 50A)  See Figure 3-2 for the location of gas inlets and Figure 5-4: Pneumatic Connections – Option 50A: Zero/Span Calibration Valves SAMPLE GAS SOURCE: Attach a sample i...

Teledyne API – Technical Manual - Model 300E Family CO Analyzers Optional Hardware and Software 67 5.6.3. ZERO/SPAN/SHUTOFF VALVE (OPTION 50B) This option requires that both zero air and span gas be supplied from external sources.  Span gas will be supplied from a pressurized bottle of calibrated C...

Optional Hardware and Software Teledyne API – Technical Manual - Model 300E Family CO Analyzers 68 5.6.3.2. Pneumatic Set Up (OPT 50B) See Figure 3-2 for the location of gas inlets and outlets. Figure 5-6: Pneumatic Connections – Option 50B: Zero/Pressurized Span Calibration Valves SAMPLE GAS SOURCE...

Optional Hardware and Software Teledyne API – Technical Manual - Model 300E Family CO Analyzers 70 5.6.4.2. Pneumatic Set Up (OPT 50H) See Figure 3-2 for the location of gas inlets and outlets and span gas no shutoff valves are required. Figure 5-8: Pneumatic Connections – Option 50H: Zero/Span Cali...

Teledyne API – Technical Manual - Model 300E Family CO Analyzers Optional Hardware and Software 71 5.6.5. ZERO/SPAN/SHUTOFF WITH INTERNAL ZERO AIR SCRUBBER (OPTION 50E) 5.6.5.1. Internal Pneumatics (OPT 50E) Figure 5-9: Internal Pneumatic Flow OPT 50E – Zero/Span/Shutoff Valves with Internal Zero Ai...

Optional Hardware and Software Teledyne API – Technical Manual - Model 300E Family CO Analyzers 72 5.6.5.2. Pneumatic Set Up (OPT 50E) See Figure 3-2 for the location of gas inlets and outlets. Figure 5-10: Pneumatic Connections – Option 50E: Zero/Span Calibration Valves SAMPLE GAS SOURCE: Attach a ...

Teledyne API – Technical Manual - Model 300E Family CO Analyzers Optional Hardware and Software 73 5.7. COMMUNICATION OPTIONS 5.7.1. RS-232 MODEM CABLE (OPTION 60A) Table 5-5: M300E/EM Modem Cable Options OPTION NO. DESCRIPTION 60A Shielded, straight-through DB-9F to DB-25M cable of about 1.8 m leng...

Optional Hardware and Software Teledyne API – Technical Manual - Model 300E Family CO Analyzers 74 5.7.3. ETHERNET (OPTION 63A) The ETHERNET option allows the analyzer to be connected to any Ethernet Local Area Network (LAN) running TCP/IP. The local area network must have routers capable of operati...

Teledyne API – Technical Manual - Model 300E Family CO Analyzers Optional Hardware and Software 75 5.7.4. ETHERNET + MULTIDROP (OPT 63C) This option allows the instrument to communicate on both RS-232 and ETHERNET networks simultaneously. It includes the following:  RS-232 MULTIDROP (OPT 62)  ETHE...

Optional Hardware and Software Teledyne API – Technical Manual - Model 300E Family CO Analyzers 76 5.8.1.2. Operation within the M300E/EM Analyzer The oxygen sensor option is transparently integrated into the core analyzer operation. All functions can be viewed or accessed through the front panel, j...

Teledyne API – Technical Manual - Model 300E Family CO Analyzers Optional Hardware and Software 77 5.9. CARBON DIOXIDE SENSOR (OPTION 67A) The optional CO 2 sensor allows the M300E/EM to measure both CO and CO 2 simultaneously. This option includes a CO 2 sensor probe, a Logic PCA that conditions th...

Optional Hardware and Software Teledyne API – Technical Manual - Model 300E Family CO Analyzers 78 Figure 5-16: CO 2 sensor Theory of Operation The sensor computes the ratio between the reference signal and the measurement signal to determine the degree of light absorbed by CO 2 present in the senso...

Teledyne API – Technical Manual - Model 300E Family CO Analyzers Optional Hardware and Software 79 Figure 5-17: M300E/EM – Internal Pneumatics with CO 2 Sensor Option 66 5.9.2.4. Electronic Operation of the CO 2 Sensor The CO 2 PCA which is mounted to the rear side of the Relay Board Mounting Bracke...

Optional Hardware and Software Teledyne API – Technical Manual - Model 300E Family CO Analyzers 80 5.10. CONCENTRATION ALARM RELAY (OPTION 61) The Teledyne API “E” series analyzers have an option for four (4) “dry contact” relays on the rear panel of the instrument. This relay option is different fr...

Optional Hardware and Software Teledyne API – Technical Manual - Model 300E Family CO Analyzers 82 5.11. SPECIAL FEATURES 5.11.1. DILUTION RATIO OPTION The Dilution Ratio Option is a software option that is designed for applications where the Sample gas is diluted before being analyzed by the M300E....

Teledyne API – Technical Manual - Model 300E Family CO Analyzers OPERATING INSTRUCTIONS 83 PART II – OPERATING INSTRUCTIONS 04288D DCN5752

Teledyne API – Technical Manual - Model 300E Family CO Analyzers Basic Operation 85 6. BASIC OPERATION The M300E/EM Analyzer is a computer-controlled analyzer with a dynamic menu interface that allows all major operations to be controlled from the front panel display and keyboard through user-friend...

Basic Operation Teledyne API – Technical Manual - Model 300E Family CO Analyzers 86 6.2. SAMPLE MODE This is the analyzer’s standard operating mode. In this mode the instrument is analyzing the gas in the sample chamber, calculating CO concentration and reporting this information to the user via the...

Teledyne API – Technical Manual - Model 300E Family CO Analyzers Basic Operation 87 Table 6-2: Test Functions Defined PARAMETER DISPLAY TITLE UNITS MEANING Stability STABIL PPB 3 , PPM UGM 3 , MGM Standard deviation of CO concentration readings. Data points are recorded every ten seconds using the l...

Basic Operation Teledyne API – Technical Manual - Model 300E Family CO Analyzers 88 6.3. WARNING MESSAGES The most common instrument failures will be reported as a warning on the analyzer’s front panel and through the COMM ports. Section 13.1.1 explains how to use these messages to troubleshoot prob...

Teledyne API – Technical Manual - Model 300E Family CO Analyzers Basic Operation 89 To view and clear warning messages: Figure 6-3: Viewing and Clearing M300E/EM WARNING Messages 6.4. CALIBRATION MODE Press the CAL key to switch the M300E/EM into calibration mode. In this mode the user can, in conju...

Basic Operation Teledyne API – Technical Manual - Model 300E Family CO Analyzers 90 6.5. SETUP MODE The SETUP mode contains a variety of choices that are used to configure the analyzer’s hardware and software features, perform diagnostic procedures, gather information on the instruments performance ...

Teledyne API – Technical Manual - Model 300E Family CO Analyzers Basic Operation 91 6.5.1. SETUP  CFG: CONFIGURATION INFORMATION Pressing the CFG key displays the instrument’s configuration information. This display lists the analyzer model, serial number, firmware revision, software library revisi...

Basic Operation Teledyne API – Technical Manual - Model 300E Family CO Analyzers 92 6.5.3. SETUP  PASS: PASSWORD FEATURE The M300E/EM provides password protection of the calibration and setup functions to prevent unauthorized adjustments. When the passwords have been enabled in the PASS menu item, ...

Teledyne API – Technical Manual - Model 300E Family CO Analyzers Basic Operation 95 6.5.4. SETUP  CLK: SETTING THE M300E/EM ANALYZER’S INTERNAL CLOCK 6.5.4.1. Setting the internal Clock’s Time and Day The M300E/EM has a time of day clock that supports the DURATION step of the automatic calibration ...

Basic Operation Teledyne API – Technical Manual - Model 300E Family CO Analyzers 96 6.5.4.2. Adjusting the Internal Clock’s Speed In order to compensate for CPU clocks which run faster or slower, you can adjust a variable called CLOCK_ADJ to speed up or slow down the clock by a fixed amount every da...

Teledyne API – Technical Manual - Model 300E Family CO Analyzers Basic Operation 97 6.6. SETUP  RNGE: ANALOG OUTPUT REPORTING RANGE CONFIGURATION 6.6.1. PHYSICAL RANGE VERSUS ANALOG OUTPUT REPORTING RANGES Functionally, the M300E Family of CO Analyzers have one hardware PHYSICAL RANGE that is capab...

Basic Operation Teledyne API – Technical Manual - Model 300E Family CO Analyzers 98 6.6.2. ANALOG OUTPUT RANGES FOR CO CONCENTRATION The analyzer has several active analog output signals related accessible through a connector on the rear panel (see Figure 3-2). Only active if the Optional CO 2 or O ...

Teledyne API – Technical Manual - Model 300E Family CO Analyzers Basic Operation 99 6.6.3. REPORTING RANGE MODES The M300E/EM provides three analog output range modes to choose from.  Single range ( SNGL ) mode sets a single maximum range for the analog output. If single range is selected both outp...

Basic Operation Teledyne API – Technical Manual - Model 300E Family CO Analyzers 100 6.6.3.1. RNGE  MODE  SNGL: Configuring the M300E/EM Analyzer for SINGLE Range Mode NOTE This is the default reporting range mode for the analyzer. When the single range mode is selected ( SNGL ), all analog CO con...

Teledyne API – Technical Manual - Model 300E Family CO Analyzers Basic Operation 103 6.6.3.3. RNGE  MODE  AUTO: Configuring the M300E/EM Analyzer for AUTO Range Mode In AUTO range mode, the analyzer automatically switches the reporting range between two user-defined ranges (low and high).  The un...

Basic Operation Teledyne API – Technical Manual - Model 300E Family CO Analyzers 104 6.6.4. SETUP  RNGE  UNIT: SETTING THE REPORTING RANGE UNITS OF MEASURE The M300E/EM can display concentrations in parts per million (10 6 mols per mol, PPM) or milligrams per cubic meter (mg/m 3 , MG). Changing un...

Teledyne API – Technical Manual - Model 300E Family CO Analyzers Basic Operation 105 6.6.5. SETUP  RNGE  DIL: USING THE OPTIONAL DILUTION RATIO FEATURE This feature is a optional software utility that allows the user to compensate for any dilution of the sample gas that may occur before it enters ...

Teledyne API – Technical Manual - Model 300E Family CO Analyzers Advanced Features 107 7. ADVANCED FEATURES 7.1. SETUP  IDAS: USING THE DATA ACQUISITION SYSTEM (IDAS) The M300E/EM Analyzer contains a flexible and powerful, Internal Data Acquisition System (iDAS) that enables the analyzer to store c...

Advanced Features Teledyne API – Technical Manual - Model 300E Family CO Analyzers 108 7.1.2. IDAS STRUCTURE The iDAS is designed around the feature of a “record”. A record is a single data point. The type of data recorded in a record is defined by two properties: PARAMETER type that defines the kin...

Teledyne API – Technical Manual - Model 300E Family CO Analyzers Advanced Features 109 7.1.3. DEFAULT IDAS CHANNELS A set of default Data Channels has been included in the analyzer’s software for logging CO concentration and certain predictive diagnostic data. These default channels include but are ...

Advanced Features Teledyne API – Technical Manual - Model 300E Family CO Analyzers 110 Triggering Events and Data Parameters/Functions for these default channels are: Figure 7-1: Default iDAS Channel Setup 04288D DCN5752

Advanced Features Teledyne API – Technical Manual - Model 300E Family CO Analyzers 112 7.1.5. SETUP  DAS  EDIT: ACCESSING THE IDAS EDIT MODE iDAS configuration is most conveniently done through the APICOM remote control program. The following list of key strokes shows how to edit the iDAS using th...

Teledyne API – Technical Manual - Model 300E Family CO Analyzers Advanced Features 113 7.1.5.1. Editing iDAS Data Channel Names To edit the name of an iDAS data channel, follow the instruction shown in Section 7.1.5.1, then press: 04288D DCN5752

Advanced Features Teledyne API – Technical Manual - Model 300E Family CO Analyzers 114 7.1.5.2. Editing iDAS Triggering Events Triggering events define when and how the iDAS records a measurement of any given data channel. The most commonly used triggering events are: ATIMER : Sampling at regular in...

Teledyne API – Technical Manual - Model 300E Family CO Analyzers Advanced Features 115 Triggering events are firmware-specific and a complete list of Triggers for this model analyzer can be found in Appendix A-5. 7.1.5.3. Editing iDAS Parameters Data parameters are types of data that may be measured...

Teledyne API – Technical Manual - Model 300E Family CO Analyzers Advanced Features 117 7.1.5.4. Editing Sample Period and Report Period The iDAS defines two principal time periods by which sample readings are taken and permanently recorded: SAMPLE PERIOD: Determines how often iDAS temporarily record...

Advanced Features Teledyne API – Technical Manual - Model 300E Family CO Analyzers 118 The SAMPLE PERIOD and REPORT PERIOD intervals are synchronized to the beginning and end of the appropriate interval of the instruments internal clock. If SAMPLE PERIOD were set for one minute the first reading wou...

Teledyne API – Technical Manual - Model 300E Family CO Analyzers Advanced Features 119 7.1.5.6. Editing the Number of Records The number of data records in the iDAS is limited to about a cumulative one million data points in all channels (one megabyte of space on the Disk-on-Chip). However, the actu...

Advanced Features Teledyne API – Technical Manual - Model 300E Family CO Analyzers 120 7.1.5.7. RS-232 Report Function The iDAS can automatically report data to the communications ports, where they can be captured with a terminal emulation program or simply viewed by the user using the APICOM softwa...

Teledyne API – Technical Manual - Model 300E Family CO Analyzers Advanced Features 121 7.1.5.8. Enabling/Disabling the HOLDOFF Feature The iDAS HOLDOFF feature prevents data collection during calibration operations and at certain times when the quality of the analyzer’s CO measurements may not be ce...

Advanced Features Teledyne API – Technical Manual - Model 300E Family CO Analyzers 122 7.1.5.9. The Compact Report Feature When enabled, this option avoids unnecessary line breaks on all RS-232 reports. Instead of reporting each parameter in one channel on a separate line, up to five parameters are ...

Teledyne API – Technical Manual - Model 300E Family CO Analyzers Advanced Features 123 7.1.7. REMOTE IDAS CONFIGURATION 7.1.7.1. iDAS Configuration Using APICOM Editing channels, parameters and triggering events as described in this can be performed via the APICOM remote control program using the gr...

Advanced Features Teledyne API – Technical Manual - Model 300E Family CO Analyzers 124 7.1.7.2. iDAS Configuration Using Terminal Emulation Programs Although Teledyne API recommends the use of APICOM, the iDAS can also be accessed and configured through a terminal emulation program such as HyperTerm...

Teledyne API – Technical Manual - Model 300E Family CO Analyzers Advanced Features 127 7.3. SETUP  MORE  DIAG: USING THE DIAGNOSTICS FUNCTIONS A series of diagnostic tools is grouped together under the SETUP  MORE  DIAG menu, as these parameters are dependent on firmware revision (see Appendix A...

Advanced Features Teledyne API – Technical Manual - Model 300E Family CO Analyzers 128 7.3.1. ACCESSING THE DIAGNOSTIC FEATURES To access the DIAG functions press the following keys: 04288D DCN5752

Teledyne API – Technical Manual - Model 300E Family CO Analyzers Advanced Features 129 7.4. USING THE M300E/EM ANALYZER’S ANALOG OUTPUTS. The M300E/EM Analyzer comes equipped with four analog outputs.  The first two outputs ( A1 & A2) carry analog signals that represent the currently measured c...

Advanced Features Teledyne API – Technical Manual - Model 300E Family CO Analyzers 130 To access the ANALOG I/O CONFIGURATION sub menu, press: Figure 7-4: Accessing the Analog I/O Configuration Submenus 04288D DCN5752

Teledyne API – Technical Manual - Model 300E Family CO Analyzers Advanced Features 131 7.4.2. ANALOG OUTPUT VOLTAGE / CURRENT RANGE SELECTION In its standard configuration, each of the analog outputs is set to output a 0–5 VDC signals. Several other output ranges are available. Each range has is usa...

Teledyne API – Technical Manual - Model 300E Family CO Analyzers Advanced Features 133 7.4.3. CALIBRATION OF THE ANALOG OUTPUTS Analog output calibration should to be carried out on first startup of the analyzer (performed in the factory as part of the configuration process) or whenever recalibratio...

Advanced Features Teledyne API – Technical Manual - Model 300E Family CO Analyzers 134 7.4.3.2. Automatic Calibration of the Analog Outputs To calibrate the outputs as a group with the AOUTS CALIBRATION command, select the ANALOG I/O CONFIGURATION submenu (see Figure 7-4) then press: NOTE Before per...

Advanced Features Teledyne API – Technical Manual - Model 300E Family CO Analyzers 136 7.4.3.3. Individual Calibration of the Analog Outputs To use the AUTO CAL feature to initiate an automatic calibration for an individual analog output, select the ANALOG I/O CONFIGURATION submenu (see Figure 7-4) ...

Teledyne API – Technical Manual - Model 300E Family CO Analyzers Advanced Features 137 7.4.3.4. Manual Calibration of the Analog Outputs Configured for Voltage Ranges For highest accuracy, the voltages of the analog outputs can be manually calibrated. NOTE: The menu for manually adjusting the analog...

Teledyne API – Technical Manual - Model 300E Family CO Analyzers Advanced Features 139 7.4.3.5. Manual Adjustment of Current Loop Output Span and Offset A current loop option may be purchased for the A1 , A2 and A3 analog outputs of the analyzer. This option places circuitry in series with the outpu...

Teledyne API – Technical Manual - Model 300E Family CO Analyzers Advanced Features 141 An alternative method for measuring the output of the Current Loop converter is to connect a 250 ohm  1% resistor across the current loop output in lieu of the current meter (see Figure 3-7 for pin assignments an...

Advanced Features Teledyne API – Technical Manual - Model 300E Family CO Analyzers 142 7.4.4. TURNING AN ANALOG OUTPUT OVER-RANGE FEATURE ON/OFF In its default configuration, a ± 5% over-range is available on each of the M300E/EM Analyzer’s analog outputs. This over-range can be disabled if your rec...

Teledyne API – Technical Manual - Model 300E Family CO Analyzers Advanced Features 143 7.4.5. ADDING A RECORDER OFFSET TO AN ANALOG OUTPUT Some analog signal recorders require that the zero signal is significantly different from the baseline of the recorder in order to record slightly negative readi...

Advanced Features Teledyne API – Technical Manual - Model 300E Family CO Analyzers 144 7.4.6. SELECTING A TEST CHANNEL FUNCTION FOR OUTPUT A4 The test functions available to be reported are listed in Table 7-10: Table 7-10: Test Channels Functions available on the M300E/EM’s Analog Output TEST CHANN...

Teledyne API – Technical Manual - Model 300E Family CO Analyzers Advanced Features 145 To activate the TEST Channel and select CO MEASURE a function, press: DIAG EXIT DIAG PREV ENTR EXIT DIAG PREV NEXT EXIT Continue pressing until ... Toggle these keys to choose a mass flow controller TEST channel p...

Advanced Features Teledyne API – Technical Manual - Model 300E Family CO Analyzers 146 7.4.7. AIN CALIBRATION This is the submenu to conduct a calibration of the M300E/EM Analyzer’s analog inputs. This calibration should only be necessary after major repair such as a replacement of CPU, motherboard ...

Teledyne API – Technical Manual - Model 300E Family CO Analyzers Advanced Features 147 7.5. SETUP  MORE  ALRM: USING THE GAS CONCENTRATION ALARMS The M300E/EM includes two CO concentration alarms if OPT 61 is installed on your instrument. Each alarm has a user settable limit, and is associated wit...

Teledyne API – Technical Manual - Model 300E Family CO Analyzers Remote Operation 149 8. REMOTE OPERATION 8.1. SETUP  MORE  COMM: USING THE ANALYSER’S COMMUNICATION PORTS The M300E/EM is equipped with two serial communication ports located on the rear panel (see Figure 3-2). Both ports operate sim...

Teledyne API – Technical Manual - Model 300E Family CO Analyzers Remote Operation 151 8.1.3. COMM PORT BAUD RATE To select the baud rate of either one of the COMM ports, press: 04288D DCN5752

Remote Operation Teledyne API – Technical Manual - Model 300E Family CO Analyzers 152 8.1.4. COMM PORT COMMUNICATION MODES Each of the analyzer’s serial ports can be configured to operate in a number of different modes, listed in Table 8-1. As modes are selected, the analyzer sums the mode ID number...

Remote Operation Teledyne API – Technical Manual - Model 300E Family CO Analyzers 154 8.1.5. COMM PORT TESTING The serial ports can be tested for correct connection and output in the COMM menu. This test sends a string of 256 ‘w’ characters to the selected COMM port. While the test is running, the r...

Teledyne API – Technical Manual - Model 300E Family CO Analyzers Remote Operation 155 8.1.6. MACHINE ID Each type of Teledyne API’s analyzer is configured with a default ID code.  The default ID code for the M300E/EM Analyzers is 300 . The ID number is only important if more than one analyzer is co...

Remote Operation Teledyne API – Technical Manual - Model 300E Family CO Analyzers 156 8.1.7. TERMINAL OPERATING MODES The M300E/EM can be remotely configured, calibrated or queried for stored data through the serial ports. As terminals and computers use different communication schemes, the analyzer ...

Teledyne API – Technical Manual - Model 300E Family CO Analyzers Remote Operation 157 8.1.7.2. Command Syntax Commands are not case-sensitive and all arguments within one command (i.e. ID numbers, keywords, data values, etc.) must be separated with a space character. All Commands follow the syntax: ...

Remote Operation Teledyne API – Technical Manual - Model 300E Family CO Analyzers 158  For example, +1.0, 1234.5678, -0.1, 1 are all valid floating-point numbers. Boolean expressions : Used to specify the value of variables or I/O signals that may assume only two values.  They are denoted by the k...

Teledyne API – Technical Manual - Model 300E Family CO Analyzers Remote Operation 159 8.1.7.5. COMM Port Password Security In order to provide security for remote access of the M300E/EM, a LOGON feature can be enabled to require a password before the instrument will accept commands. This is done by ...

Remote Operation Teledyne API – Technical Manual - Model 300E Family CO Analyzers 160 8.2. MULTIDROP RS-232 SET UP The RS-232 multidrop consists of a printed circuit assembly that is seated on the CPU card and is connected by a Y-ribbon cable from its J3 connector to the CPU’s COM1 and COM2 connecto...

Teledyne API – Technical Manual - Model 300E Family CO Analyzers Remote Operation 161 Note: If you are adding an instrument to the end of a previously configured chain, remove the shunt between Pins 21  22 of JP2 on the multidrop PCA in the instrument that was previously the last instrument in the ...

Remote Operation Teledyne API – Technical Manual - Model 300E Family CO Analyzers 162 8.3. RS-485 CONFIGURATION OF COM2 As delivered from the factory, COM2 is configured for RS-232 communications. This port can be reconfigured for operation as a non-isolated, half-duplex RS-485 port capable of suppo...

Teledyne API – Technical Manual - Model 300E Family CO Analyzers Remote Operation 163 Female DB-9 (COM2) (As seen from outside analyzer) (RS-485) 1 2 3 4 5 6 7 8 9 GND RX/TX + RX/TX - Figure 8-6: Back Panel Connector Pin-Outs for COM2 in RS-485 Mode. The signal from this connector is routed from the...

Remote Operation Teledyne API – Technical Manual - Model 300E Family CO Analyzers 164 8.4. REMOTE ACCESS VIA THE ETHERNET When equipped with the optional Ethernet interface, the analyzer can be connected to any standard 10BaseT Ethernet network via low-cost network hubs, switches or routers. The int...

Teledyne API – Technical Manual - Model 300E Family CO Analyzers Remote Operation 165 8.4.2. CONFIGURING THE ETHERNET INTERFACE OPTION USING DHCP The Ethernet option for you M300E/EM uses Dynamic Host Configuration Protocol (DHCP) to configure its interface with your LAN automatically. This requires...

Teledyne API – Technical Manual - Model 300E Family CO Analyzers Remote Operation 167 8.4.3. MANUALLY CONFIGURING THE NETWORK IP ADDRESSES There are several circumstances when you may need to configure the interface settings of the analyzer’s Ethernet card manually. The INET submenu may also be used...

Remote Operation Teledyne API – Technical Manual - Model 300E Family CO Analyzers 168 SAMPLE RANGE=50.0 PPM CO= XX.XX <TST TST> CAL SETUP SETUP X.X COMMUNICATIONS MENU ID ADDR INET EXIT SETUP X.X ENTER PASSWORD:818 8 1 8 ENTR EXIT SETUP X.X DHCP:ON <SET SET> EDIT EXIT SETUP X.X DHCP:ON O...

Teledyne API – Technical Manual - Model 300E Family CO Analyzers Remote Operation 169 STEP 2 : Configure the INSTRUMENT IP , GATEWAY IP and SUBNET MASK addresses by pressing: KEY FUNCTION [0] Press this key to cycle through the range of numerals and available characters (“ 0 – 9” & “ . ” ) <C...

Remote Operation Teledyne API – Technical Manual - Model 300E Family CO Analyzers 170 8.4.4. CHANGING THE ANALYZER’S HOSTNAME The HOSTNAME is the name by which the analyzer appears on your network.  The default name for all Teledyne API’s M300E Analyzers is M300E .  The default name for all Teledy...

Teledyne API – Technical Manual - Model 300E Family CO Analyzers Remote Operation 171 8.5. MODBUS SETUP The following set of instructions assumes that the user is familiar with MODBUS communications, and provides minimal information to get started. For additional instruction, please refer to the Tel...

Remote Operation Teledyne API – Technical Manual - Model 300E Family CO Analyzers 172 Example Read/Write Definition window: Example Connection Setup window: Example MODBUS Poll window: 8.5.1. REMOTE ACCESS BY MODEM The M300E/EM can be connected to a modem for remote access. This requires a cable bet...

Teledyne API – Technical Manual - Model 300E Family CO Analyzers Remote Operation 175 8.6. USING THE M300E/EM WITH A HESSEN PROTOCOL NETWORK 8.6.1. GENERAL OVERVIEW OF HESSEN PROTOCOL The Hessen protocol is a multidrop protocol, in which several remote instruments are connected via a common communic...

Remote Operation Teledyne API – Technical Manual - Model 300E Family CO Analyzers 176 8.6.3. ACTIVATING HESSEN PROTOCOL Once the COMM port has been properly configured, the next step in configuring the M300E/EM to operate over a Hessen protocol network is to activate the Hessen mode for COMM ports a...

Teledyne API – Technical Manual - Model 300E Family CO Analyzers Remote Operation 177 8.6.4. SELECTING A HESSEN PROTOCOL TYPE Currently there are two versions of Hessen Protocol in use. The original implementation, referred to as TYPE 1 , and a more recently released version, TYPE 2 that has more fl...

Remote Operation Teledyne API – Technical Manual - Model 300E Family CO Analyzers 178 8.6.5. SETTING THE HESSEN PROTOCOL RESPONSE MODE The Teledyne API’s implementation of Hessen Protocol allows the user to choose one of several different modes of response for the analyzer. Table 8-7: Teledyne API’s...

Teledyne API – Technical Manual - Model 300E Family CO Analyzers Remote Operation 179 8.6.6. HESSEN PROTOCOL GAS LIST ENTRIES 8.6.6.1. Gas List Entry Format and Definitions The M300E/EM Analyzer keeps a list of available gas types. Each entry in this list is of the following format. [GAS TYPE],[RANG...

Remote Operation Teledyne API – Technical Manual - Model 300E Family CO Analyzers 180 8.6.6.2. Editing or Adding HESSEN Gas List Entries To add or edit an entry to the Hessen Gas List, press: 04288D DCN5752

Teledyne API – Technical Manual - Model 300E Family CO Analyzers Remote Operation 181 8.6.6.3. Deleting HESSEN Gas List Entries To delete an entry from the Hessen Gas list, press: 04288D DCN5752

Remote Operation Teledyne API – Technical Manual - Model 300E Family CO Analyzers 182 8.6.7. SETTING HESSEN PROTOCOL STATUS FLAGS Teledyne API’s implementation of Hessen protocols includes a set of status bits that the instrument includes in responses to inform the host computer of its condition. Ea...

Teledyne API – Technical Manual - Model 300E Family CO Analyzers Remote Operation 183 To assign or reset the status flag bit assignments, press: <TST TST> CAL deletes the character currently inside the cursor brackets. Press the key repeatedly to cycle through the available character set: : Va...

Remote Operation Teledyne API – Technical Manual - Model 300E Family CO Analyzers 184 8.7. APICOM REMOTE CONTROL PROGRAM APICOM is an easy-to-use, yet powerful interface program that allows the user to access and control any of Teledyne API’s main line of ambient and stack-gas instruments from a rem...

Teledyne API – Technical Manual - Model 300E Family CO Analyzers Calibration Procedures 185 9. CALIBRATION PROCEDURES This section contains a variety of information regarding the various methods for calibrating a M300E/EM as well as other supporting information. For information on EPA protocol calib...

Calibration Procedures Teledyne API – Technical Manual - Model 300E Family CO Analyzers 186 9.1. BEFORE CALIBRATION The calibration procedures in this section assume that the range mode, analog range and units of measure have already been selected for the analyzer. If this has not been done, please ...

Teledyne API – Technical Manual - Model 300E Family CO Analyzers Calibration Procedures 187 9.1.2.2. Span Gas Span Gas is a gas specifically mixed to match the chemical composition of the type of gas being measured at near full scale of the desired measurement range. It is recommended that the span ...

Calibration Procedures Teledyne API – Technical Manual - Model 300E Family CO Analyzers 188 9.2. MANUAL CALIBRATION CHECKS AND CALIBRATION OF THE M300E/EM ANALYZER IN ITS BASE CONFIGURATION ZERO/SPAN CALIBRATION CHECKS VS. ZERO/SPAN CALIBRATION Pressing the ENTR key during the following procedure re...

Calibration Procedures Teledyne API – Technical Manual - Model 300E Family CO Analyzers 190 9.2.2. PERFORMING A BASIC MANUAL CALIBRATION CHECK NOTE If the ZERO or SPAN keys are not displayed, the measurement made during is out of the allowable range allowed for a reliable calibration. See Section 12...

Teledyne API – Technical Manual - Model 300E Family CO Analyzers Calibration Procedures 191 9.2.3. PERFORMING A BASIC MANUAL CALIBRATION The following section describes the basic method for manually calibrating the M300E/EM. If the analyzer’s reporting range is set for the AUTO range mode, a step wi...

Calibration Procedures Teledyne API – Technical Manual - Model 300E Family CO Analyzers 192 9.2.3.2. Zero/Span Point Calibration Procedure 04288D DCN5752

Teledyne API – Technical Manual - Model 300E Family CO Analyzers Calibration Procedures 193 9.3. MANUAL CALIBRATION WITH ZERO/SPAN VALVES There are a variety of valve options available on the M300E/EM for handling calibration gases (see Section 5.6 for descriptions of each). Generally performing cal...

Calibration Procedures Teledyne API – Technical Manual - Model 300E Family CO Analyzers 194 Figure 9-5: Pneumatic Connections – Option 51B: Zero/Span Calibration Valves Figure 9-6: Pneumatic Connections – Option 51C: Zero/Span Calibration Valves 04288D DCN5752

Teledyne API – Technical Manual - Model 300E Family CO Analyzers Calibration Procedures 195 9.3.2. MANUAL CALIBRATION CHECKS WITH VALVE OPTIONS INSTALLED 04288D DCN5752

Calibration Procedures Teledyne API – Technical Manual - Model 300E Family CO Analyzers 196 9.3.3. MANUAL CALIBRATION USING VALVE OPTIONS The following section describes the basic method for manually calibrating the M300E/EM Analyzer. If the analyzer’s reporting range is set for the DUAL or AUTO ran...

Calibration Procedures Teledyne API – Technical Manual - Model 300E Family CO Analyzers 198 9.3.3.3. Use of Zero/Span Valve with Remote Contact Closure Contact closures for controlling calibration and calibration checks are located on the rear panel CONTROL IN connector. Instructions for setup and u...

Teledyne API – Technical Manual - Model 300E Family CO Analyzers Calibration Procedures 199 For each mode, there are seven parameters that control operational details of the SEQUENCE (see Table 9-3). Table 9-3: AutoCal Attribute Setup Parameters ATTRIBUTE ACTION TIMER ENABLED Turns on the Sequence t...

Calibration Procedures Teledyne API – Technical Manual - Model 300E Family CO Analyzers 200 The following example sets sequence #2 to do a zero-span calibration every other day starting at 2:15 PM on September 4, 2008, lasting 15 minutes, without calibration. This will start ½ hour later each iterat...

Teledyne API – Technical Manual - Model 300E Family CO Analyzers Calibration Procedures 203 EXIT returns to the SETUP Menu. SETUP X.X DURATION:15.0 MINUTES <SET SET> EDIT EXIT SETUP X.X DURATION 15.0MINUTES 3 0 .0 ENTR EXIT SETUP X.X DURATION:30.0 MINUTES <SET SET> EDIT EXIT Toggle keys ...

Calibration Procedures Teledyne API – Technical Manual - Model 300E Family CO Analyzers 204 9.5. CO CALIBRATION QUALITY After completing one of the calibration procedures described above, it is important to evaluate the analyzer’s calibration SLOPE and OFFSET parameters. These values describe the li...

Teledyne API – Technical Manual - Model 300E Family CO Analyzers Calibration Procedures 205 9.6. CALIBRATION OF THE M300E/EM’S ELECTRONIC SUBSYSTEMS 9.6.1. DARK CALIBRATION TEST The dark calibration test interrupts the signal path between the IR photo-detector and the remainder of the sync/demod boa...

Calibration Procedures Teledyne API – Technical Manual - Model 300E Family CO Analyzers 206 9.6.2. PRESSURE CALIBRATION A sensor at the exit of the sample chamber continuously measures the pressure of the sample gas. This data is used to compensate the final CO concentration calculation for changes ...

Teledyne API – Technical Manual - Model 300E Family CO Analyzers Calibration Procedures 207 9.6.3. FLOW CALIBRATION The flow calibration allows the user to adjust the values of the sample flow rates as they are displayed on the front panel and reported through COMM ports to match the actual flow rat...

Calibration Procedures Teledyne API – Technical Manual - Model 300E Family CO Analyzers 208 9.6.4. ELECTRICAL TEST CALIBRATION To run the Electrical Test, see Section 13.5.6.2. For Electrical Test calibration the 929 password must be used: 04288D DCN5752

Teledyne API – Technical Manual - Model 300E Family CO Analyzers Calibration Procedures 209 9.7. CALIBRATION OF OPTIONAL SENSORS 9.7.1. O 2 SENSOR CALIBRATION PROCEDURE 9.7.1.1. O 2 Calibration Setup The pneumatic connections for calibrating are as follows: Figure 9-7: O 2 Sensor Calibration Set Up ...

Calibration Procedures Teledyne API – Technical Manual - Model 300E Family CO Analyzers 210 9.7.1.2. Set O 2 Span Gas Concentration Set the expected O 2 span gas concentration. This should be equal to the percent concentration of the O 2 span gas of the selected reporting range (default factory sett...

Teledyne API – Technical Manual - Model 300E Family CO Analyzers Calibration Procedures 211 9.7.1.3. Activate O 2 Sensor Stability Function To change the stability test function from CO concentration to the O 2 sensor output, press: NOTE Use the same procedure to reset the STB test function to CO wh...

Calibration Procedures Teledyne API – Technical Manual - Model 300E Family CO Analyzers 212 9.7.1.4. O 2 ZERO/SPAN CALIBRATION To perform the zero/span calibration procedure: 04288D DCN5752

Teledyne API – Technical Manual - Model 300E Family CO Analyzers Calibration Procedures 213 9.7.2. CO 2 SENSOR CALIBRATION PROCEDURE 9.7.2.1. CO 2 Calibration Setup The pneumatic connections for calibrating are as follows Figure 9-8: CO 2 Sensor Calibration Set Up CO 2 SENSOR ZERO GAS: Teledyne API ...

Calibration Procedures Teledyne API – Technical Manual - Model 300E Family CO Analyzers 214 9.7.2.3. Activate CO 2 Sensor Stability Function To change the stability test function from CO concentration to the CO 2 sensor output, press: NOTE Use the same procedure to reset the STB test function to CO ...

Teledyne API – Technical Manual - Model 300E Family CO Analyzers EPA Calibration Protocol 217 10. EPA CALIBRATION PROTOCOL 10.1. CALIBRATION REQUIREMENTS If the M300E is to be used for EPA SLAMS monitoring, it must be calibrated in accordance with the instructions in this section. The USEPA strongly...

EPA Calibration Protocol Teledyne API – Technical Manual - Model 300E Family CO Analyzers 218 5. If the instrument will be used on more than one range, it should be calibrated separately on each applicable range. 6. Calibration documentation should be maintained with each analyzer and also in a cent...

Teledyne API – Technical Manual - Model 300E Family CO Analyzers EPA Calibration Protocol 219 Table 10-1: Matrix for Calibration Equipment & Supplies EQUIPMENT & SUPPLIES SPECIFICATION REFERENCE ACTION IF REQUIREMENTS ARE NOT MET Recorder Compatible with output signal of analyzer; min. chart...

EPA Calibration Protocol Teledyne API – Technical Manual - Model 300E Family CO Analyzers 220 10.1.4. CALIBRATION FREQUENCY To ensure accurate measurements of the CO concentrations, calibrate the analyzer at the time of installation, and recalibrate it:  No later than three months after the most re...

Teledyne API – Technical Manual - Model 300E Family CO Analyzers EPA Calibration Protocol 221 Table 10-3: Definition of Level 1 and Level 2 Zero and Span Checks (Q.A. Handbook 1 Vol II, Part1, Section 12.3 & 12.4) LEVEL 1 ZERO AND SPAN CALIBRATION A Level 1 zero and span calibration is a simplif...

EPA Calibration Protocol Teledyne API – Technical Manual - Model 300E Family CO Analyzers 222 Refer to the Troubleshooting and Repair (see Section 13) of this manual if the instrument is not within the allowed variations. 10.2.1. ZERO/SPAN CHECK PROCEDURES The Zero and Span calibration can be checke...

Teledyne API – Technical Manual - Model 300E Family CO Analyzers EPA Calibration Protocol 223  Alternate units, make sure ppm units are selected for EPA monitoring. See Section 6.6.4. The analyzer should be calibrated on the same range used for monitoring. 10.3.1. PRECISION CALIBRATION PROCEDURES T...

EPA Calibration Protocol Teledyne API – Technical Manual - Model 300E Family CO Analyzers 224 10.4.3. SYSTEM AUDIT/VALIDATION A system audit is an on-site inspection and review of the quality assurance activities used for the total measurement system (sample collection, sample analysis, data process...

EPA Calibration Protocol Teledyne API – Technical Manual - Model 300E Family CO Analyzers 226 10.6. REFERENCES 1 Quality Assurance Handbook for Air Pollution Measurement Systems Volume II: Part 1 - Ambient Air Quality Monitoring Program Quality System Development - EPA-454/R-98-004 - August 1998. Un...

Teledyne API – Technical Manual - Model 300E Family CO Analyzers PART III – TECHNICAL INFORMATION 227 PART III – TECHNICAL INFORMATION 04288D DCN5752

Teledyne API – Technical Manual - Model 300E Family CO Analyzers Theory of Operation 229 11. THEORY OF OPERATION The M300E/EM Gas Filter Correlation Carbon monoxide Analyzer is a microprocessor-controlled analyzer that determines the concentration of carbon monoxide (CO) in a sample gas drawn throug...

Theory of Operation Teledyne API – Technical Manual - Model 300E Family CO Analyzers 230 Lengthening the absorption path is accomplished partly by making the physical dimension of the reaction cell longer, but primarily by adding extra passes back and forth along the length of the chamber. Table 11-...

Teledyne API – Technical Manual - Model 300E Family CO Analyzers Theory of Operation 231 11.2.1.1. The GFC Wheel A GFC Wheel is a metallic wheel into which two chambers are carved. The chambers are sealed on both sides with material transparent to 4.7 µm IR radiation creating two airtight cavities. ...

Theory of Operation Teledyne API – Technical Manual - Model 300E Family CO Analyzers 232 11.2.1.2. The Measure Reference Ratio The M300E/EM determines the amount of CO in the sample chamber by computing the ratio between the peak of the measurement pulse ( CO MEAS ) and the peak of the reference pul...

Teledyne API – Technical Manual - Model 300E Family CO Analyzers Theory of Operation 233 Interference and Signal to Noise Rejection: If an interfering gas, such as H 2 O vapor is introduced into the sample chamber, the spectrum of the IR beam is changed in a way that is identical for both the refere...

Theory of Operation Teledyne API – Technical Manual - Model 300E Family CO Analyzers 234 11.3. PNEUMATIC OPERATION CAUTION G ENERAL S AFETY H AZARD It is important that the sample airflow system is both leak tight and not pressurized over ambient pressure. Regular leak checks should be performed on ...

Teledyne API – Technical Manual - Model 300E Family CO Analyzers Theory of Operation 235 11.4. FLOW RATE CONTROL To maintain a constant flow rate of the sample gas through the instrument, the M300E/EM uses a special flow control assembly located in the exhaust gas line just before the pump. In instr...

Theory of Operation Teledyne API – Technical Manual - Model 300E Family CO Analyzers 236 The actual flow rate of gas through the orifice (volume of gas per unit of time), depends on the size and shape of the aperture in the orifice. The larger the hole, the more the gas molecules move at the speed o...

Teledyne API – Technical Manual - Model 300E Family CO Analyzers Theory of Operation 237 11.5. ELECTRONIC OPERATION 11.5.1. OVERVIEW Figure 11-9 shows a block diagram of the major electronic components of the M300E/EM. At the heart of the analyzer is a microcomputer/CPU that controls various interna...

Theory of Operation Teledyne API – Technical Manual - Model 300E Family CO Analyzers 238 Analog Outputs Sample Flow & Pressure Sensors Status Outputs: 1 – 6 Control Inputs: 1 – 8 PC 104 CPU Card Disk On Chip Flash Chip RS–232 or RS-485 RS – 232 Power-Up Circuit Internal Digital I/O I 2 C Bus Sen...

Teledyne API – Technical Manual - Model 300E Family CO Analyzers Theory of Operation 239 11.5.2. CENTRAL PROCESSING UNIT (CPU) The CPU for the E-Series instruments is a low power (5 VDC, 360mA MAX), high performance, Vortex86SX-based microcomputer running MS-DOS; its operation and assembly are compl...

Theory of Operation Teledyne API – Technical Manual - Model 300E Family CO Analyzers 240 11.5.3. OPTICAL BENCH & GFC WHEEL Electronically, in the case of the optical bench for the M300E Analyzer, GFC Wheel and associated components do more than simply measure the amount of CO present in the samp...

Teledyne API – Technical Manual - Model 300E Family CO Analyzers Theory of Operation 241 IR Detection Ring Segment Sensor Ring M/R Sensor Ring KEY: Detection Beam shining through MEASUREMENT side of GFC Wheel Detection Beam shining through REFERENCE side of GFC Wheel Figure 11-10: GFC Light Mask M/R...

Theory of Operation Teledyne API – Technical Manual - Model 300E Family CO Analyzers 242 11.5.3.4. IR Photo-Detector The IR beam is converted into an electrical signal by a cooled solid-state photo-conductive detector. The detector is composed of a narrow-band optical filter, a piece of lead-salt cr...

Teledyne API – Technical Manual - Model 300E Family CO Analyzers Theory of Operation 243 Thermo-Electric Cooler Control Circuit Sample & Hold Circuits (x4) Amplifiers Dark Switch Photo- detector Pre Amp Phase Lock Loop E-Test Generator Compact Programmable Logic Device M/R Sensor Segment Sensor ...

Theory of Operation Teledyne API – Technical Manual - Model 300E Family CO Analyzers 244 Timing for activating the Sample and Hold Circuits is provided by a Phase Lock Loop (PLL) circuit. Using the segment sensor output as a reference signal the PLL generates clock signal at ten times that frequency...

Teledyne API – Technical Manual - Model 300E Family CO Analyzers Theory of Operation 245 11.5.4.6. Electric Test Switch When active, this circuit generates a specific waveform intended to simulate the function of the IR photo-detector but with a known set of value which is substituted for the detect...

Theory of Operation Teledyne API – Technical Manual - Model 300E Family CO Analyzers 246 11.5.5.5. Status LED’s Eight LED’s are located on the analyzer’s relay board to show the current status on the various control functions performed by the relay board. They are listed on Table 11-4. Table 11-4: R...

Teledyne API – Technical Manual - Model 300E Family CO Analyzers Theory of Operation 247 11.5.6. MOTHERBOARD This printed circuit assembly provides a multitude of functions including, A/D conversion, digital input/output, PC-104 to I 2 C translation, temperature sensor signal processing and is a pas...

Theory of Operation Teledyne API – Technical Manual - Model 300E Family CO Analyzers 248 BENCH TEMPERATURE SENSOR This thermistor is attached to the sample chamber housing. It reports the current temperature of the chamber housing to the CPU as part of the bench heater control loop. WHEEL TEMPERATUR...

Teledyne API – Technical Manual - Model 300E Family CO Analyzers Theory of Operation 249 11.5.7. I 2 C DATA BUS An I 2 C data bus is used to communicate data and commands between the CPU and the keyboard/display interface and the relay board. I 2 C is a two-wire, clocked, digital serial I/O bus that...

Theory of Operation Teledyne API – Technical Manual - Model 300E Family CO Analyzers 250 Figure 11-15: Power Distribution Block Diagram 04288D DCN5752

Teledyne API – Technical Manual - Model 300E Family CO Analyzers Theory of Operation 251 11.5.9. COMMUNICATION INTERFACE The analyzer has several ways to communicate to the outside world. Users can input data and receive information directly via the front panel keypad and display. Direct communicati...

Theory of Operation Teledyne API – Technical Manual - Model 300E Family CO Analyzers 252 11.5.10. FRONT PANEL INTERFACE The most commonly used method for communicating with the M300E/EM Analyzer is via the instrument’s front panel which includes a set of three status LED’s, a vacuum florescent displ...

Teledyne API – Technical Manual - Model 300E Family CO Analyzers Theory of Operation 253 11.5.10.3. Display The main display of the analyzer is a vacuum florescent display with two lines of 40 text characters each. Information is organized in the following manner (see Figure 11-17):  Mode Field : D...

Theory of Operation Teledyne API – Technical Manual - Model 300E Family CO Analyzers 254 KEYPAD DECODER Each key on the front panel communicates with a decoder IC via a separate analog line. When a key is depressed the decoder chip notices the change of state of the associated signal; latches and ho...

Teledyne API – Technical Manual - Model 300E Family CO Analyzers Theory of Operation 255 I 2 C INTERFACE CHIP This IC performs several functions:  Using a dedicated digital status bit, it sends an interrupt signal alerting the CPU that new data from the keyboard is ready to send.  Upon acknowledge...

Theory of Operation Teledyne API – Technical Manual - Model 300E Family CO Analyzers 256 11.5.11. SOFTWARE OPERATION The M300E/EM Gas Filter Correlation Carbon Monoxide Analyzer has at its heart a high performance, 386-based microcomputer running MS-DOS. Inside the DOS shell, special software develo...

Teledyne API – Technical Manual - Model 300E Family CO Analyzers Theory of Operation 257 11.5.13. CALIBRATION - SLOPE AND OFFSET Calibration of the analyzer is performed exclusively in software. During instrument calibration (see Section 9) the user enters expected values for zero and span via the f...

Teledyne API – Technical Manual - Model 300E Family CO Analyzers Maintenance Schedule & Procedures 259 12. MAINTENANCE SCHEDULE & PROCEDURES Predictive diagnostic functions, including data acquisition records, failure warnings and test functions built into the analyzer, allow the user to det...

Teledyne API – Technical Manual - Model 300E Family CO Analyzers Maintenance Schedule & Procedures 263 12.2. PREDICTING FAILURES USING THE TEST FUNCTIONS The Test Functions can be used to predict failures by looking at how their values change over time. Initially it may be useful to compare the ...

Maintenance Schedule & Procedures Teledyne API – Technical Manual - Model 300E Family CO Analyzers 264 12.3. MAINTENANCE PROCEDURES The following procedures are to be performed periodically as part of the standard maintenance of the M300E. 12.3.1. REPLACING THE SAMPLE PARTICULATE FILTER The part...

Teledyne API – Technical Manual - Model 300E Family CO Analyzers Maintenance Schedule & Procedures 265 12.3.3. PERFORMING LEAK CHECKS Leaks are the most common cause of analyzer malfunction; Section 12.3.3.1 presents a simple leak check procedure. Section 12.3.3.2 details a more thorough procedu...

Maintenance Schedule & Procedures Teledyne API – Technical Manual - Model 300E Family CO Analyzers 266 12.3.4. PERFORMING A SAMPLE FLOW CHECK CAUTION G ENERAL S AFETY H AZARD Always use a separate calibrated flow meter capable of measuring flows in the 0 – 1000 cm 3 /min range to measure the gas...

Teledyne API – Technical Manual - Model 300E Family CO Analyzers Troubleshooting & Repair 267 13. TROUBLESHOOTING & REPAIR This contains a variety of methods for identifying the source of performance problems with the analyzer. Also included in this are procedures that are used in repairing ...

Troubleshooting & Repair Teledyne API – Technical Manual - Model 300E Family CO Analyzers 268 13.1.1. FAULT DIAGNOSIS WITH WARNING MESSAGES The most common and/or serious instrument failures will result in a warning message being displayed on the front panel. Table 13-1 lists warning messages, a...

Troubleshooting & Repair Teledyne API – Technical Manual - Model 300E Family CO Analyzers 270 Table 13-1: Warning Messages – Indicated Failures (cont.) WARNING MESSAGE FAULT CONDITION POSSIBLE CAUSES SAMPLE TEMP WARN Sample temperature is < 10 o C or > 100 o C. Ambient temperature outside ...

Teledyne API – Technical Manual - Model 300E Family CO Analyzers Troubleshooting & Repair 273 13.1.3. DIAG  SIGNAL I/O: USING THE DIAGNOSTIC SIGNAL I/O FUNCTION The signal I/O diagnostic mode allows access to the digital and analog I/O in the analyzer. Some of the digital signals can be control...

Troubleshooting & Repair Teledyne API – Technical Manual - Model 300E Family CO Analyzers 274 See Appendix A-4 for a complete list of the parameters available for review under this menu 13.1.4. INTERNAL ELECTRONIC STATUS LED’S Several LED’s are located inside the instrument to assist in determin...

Teledyne API – Technical Manual - Model 300E Family CO Analyzers Troubleshooting & Repair 275 13.1.4.2. Sync Demodulator Status LED’s Two LED’s located on the Sync/Demod Board and are there to make it obvious that the GFC Wheel is spinning and the synchronization signals are present: Table 13-3:...

Troubleshooting & Repair Teledyne API – Technical Manual - Model 300E Family CO Analyzers 276 13.1.4.3. Relay Board Status LED’s There are eight LED’s located on the Relay Board. The most important of which is D1, which indicates the health of the I 2 C bus. If D1 is blinking the other faults fo...

Teledyne API – Technical Manual - Model 300E Family CO Analyzers Troubleshooting & Repair 277 Table 13-5: Relay Board Status LED Failure Indications SIGNAL I/O PARAMETER LED FUNCTION ACTIVATED BY VIEW RESULT DIAGNOSTIC TECHNIQUE D2 Yellow Wheel Heater WHEEL_HEATER WHEEL_TEMP Voltage displayed sh...

Troubleshooting & Repair Teledyne API – Technical Manual - Model 300E Family CO Analyzers 278 13.2. GAS FLOW PROBLEMS When troubleshooting flow problems, it is a good idea to first confirm that the actual flow and not the analyzer’s flow sensor and software are in error, or the flow meter is in ...

Teledyne API – Technical Manual - Model 300E Family CO Analyzers Troubleshooting & Repair 281 Figure 13-11: M300E/EM – Internal Pneumatics with O 2 Sensor Option 65 Figure 13-12: M300E/EM – Internal Pneumatics with CO 2 Sensor Option 66 04288D DCN5752

Troubleshooting & Repair Teledyne API – Technical Manual - Model 300E Family CO Analyzers 282 13.2.2. TYPICAL SAMPLE GAS FLOW PROBLEMS 13.2.2.1. Flow is Zero The unit displays a SAMPLE FLOW warning message on the front panel display or the SAMPLE FLOW test function reports a zero or very low flo...

Teledyne API – Technical Manual - Model 300E Family CO Analyzers Troubleshooting & Repair 283 13.2.2.4. Displayed Flow = “Warnings” This warning means that there is inadequate gas flow. There are four conditions that might cause this: 1. A leak upstream or downstream of the flow sensor 2. A flow...

Troubleshooting & Repair Teledyne API – Technical Manual - Model 300E Family CO Analyzers 284 13.3.2. NON-REPEATABLE ZERO AND SPAN As stated earlier, leaks both in the M300E/EM and in the external system are a common source of unstable and non-repeatable readings. 1. Check for leaks in the pneum...

Teledyne API – Technical Manual - Model 300E Family CO Analyzers Troubleshooting & Repair 285 13.4. OTHER PERFORMANCE PROBLEMS Dynamic problems (i.e. problems which only manifest themselves when the analyzer is monitoring sample gas) can be the most difficult and time consuming to isolate and re...

Troubleshooting & Repair Teledyne API – Technical Manual - Model 300E Family CO Analyzers 286  At room temperature it should have approximately 30K Ohms resistance; near the 48 o C set point it should have ~12K ohms. 13.4.1.3. GFC Wheel Temperature Like the bench heater above there are three po...

Teledyne API – Technical Manual - Model 300E Family CO Analyzers Troubleshooting & Repair 287 13.4.2. EXCESSIVE NOISE Noise is continuously monitored in the TEST functions as the STABIL reading and only becomes meaningful after sampling a constant gas concentration for at least 10 minutes. Compa...

Troubleshooting & Repair Teledyne API – Technical Manual - Model 300E Family CO Analyzers 288 13.5. SUBSYSTEM CHECKOUT The preceding of this manual discussed a variety of methods for identifying possible sources of failures or performance problems within the analyzer. In most cases this included...

Teledyne API – Technical Manual - Model 300E Family CO Analyzers Troubleshooting & Repair 289 A voltmeter should be used to verify that the DC voltages are correct per the values in the table below, and an oscilloscope, in AC mode, with band limiting turned on, can be used to evaluate if the sup...

Troubleshooting & Repair Teledyne API – Technical Manual - Model 300E Family CO Analyzers 290 13.5.5. RELAY BOARD The relay board PCA (P/N 04135) can be most easily checked by observing the condition of the its status LED’s on the relay board, as described in Section 13.1.4.3, and the associated...

Teledyne API – Technical Manual - Model 300E Family CO Analyzers Troubleshooting & Repair 291 13.5.6. SENSOR ASSEMBLY 13.5.6.1. Sync/Demodulator Assembly To verify that the Sync/Demodulator Assembly is working, follow the procedure below: 1. Verify that D1 and D2 are flashing.  If not check the...

Troubleshooting & Repair Teledyne API – Technical Manual - Model 300E Family CO Analyzers 292 13.5.6.3. Opto Pickup Assembly Operation of the opto pickup PCA (P/N 04088) can be verified with a voltmeter. Measure the AC and DC voltage between digital ground on the relay board, or keyboard and TP2...

Teledyne API – Technical Manual - Model 300E Family CO Analyzers Troubleshooting & Repair 293 13.5.6.6. Pressure/Flow Sensor Assembly The pressure/flow sensor PCA, located on the top of the absorption bench, can be checked with a voltmeter using the following procedure which, assumes that the wi...

Troubleshooting & Repair Teledyne API – Technical Manual - Model 300E Family CO Analyzers 294 13.5.7. MOTHERBOARD 13.5.7.1. A/D Functions The simplest method to check the operation of the A-to-D converter on the motherboard is to use the Signal I/O function under the DIAG menu to check the two A...

Teledyne API – Technical Manual - Model 300E Family CO Analyzers Troubleshooting & Repair 295 13.5.7.3. Analog Outputs: Current Loop To verify that the analog outputs with the optional current mode output are working properly, connect a 250 ohm resistor across the outputs and use a voltmeter to ...

Troubleshooting & Repair Teledyne API – Technical Manual - Model 300E Family CO Analyzers 296 13.5.7.4. Status Outputs The procedure below can be used to test the Status outputs: 1. Connect a jumper between the “D“ pin and the “  ” pin on the status output connector. 2. Connect a 1000 ohm resis...

Teledyne API – Technical Manual - Model 300E Family CO Analyzers Troubleshooting & Repair 297 13.5.7.5. Control Inputs – Remote Zero, Span The control input bits can be tested by the following procedure: 1. Connect a jumper from the +5 pin on the Status connector to the U on the Control In conne...

Troubleshooting & Repair Teledyne API – Technical Manual - Model 300E Family CO Analyzers 298 13.5.9.2. Troubleshooting Analyzer/Modem or Terminal Operation These are the general steps for troubleshooting problems with a modem connected to a Teledyne API analyzer. 1. Check cables for proper conn...

Teledyne API – Technical Manual - Model 300E Family CO Analyzers Troubleshooting & Repair 299 13.6. REPAIR PROCEDURES This contains procedures that might need to be performed on rare occasions when a major component of the analyzer requires repair or replacement. 13.6.1. REPAIRING SAMPLE FLOW CO...

Troubleshooting & Repair Teledyne API – Technical Manual - Model 300E Family CO Analyzers 300 13.6.2. REMOVING/REPLACING THE GFC WHEEL When removing or replacing the GFC Wheel it is important to perform the disassembly in the following order to avoid damaging the components: 1. Turn off the anal...

Teledyne API – Technical Manual - Model 300E Family CO Analyzers Troubleshooting & Repair 301 7. Carefully remove the opto-pickup printed circuit assembly. Opto-Pickup Figure 13-16: Removing the Opto-Pickup Assembly 8. Remove the four (4) screws holding the GFC Wheel motor/heat sink assembly to ...

Troubleshooting & Repair Teledyne API – Technical Manual - Model 300E Family CO Analyzers 302 10. Remove the one (1) screw fastening the GFC Wheel/mask assembly to the GFC motor hub. 11 12 Figure 13-18: Removing the GFC Wheel 11. Remove the GFC Wheel/mask assembly. 12. Follow the previous steps ...

Teledyne API – Technical Manual - Model 300E Family CO Analyzers Troubleshooting & Repair 303 13.6.3.2. Adjusting the Sync/Demodulator, Circuit Gain To adjust the sync/demodulator circuit gain: 1. Make sure that the analyzer is turned on and warmed up. 2. Set the analyzer display to show the STA...

Troubleshooting & Repair Teledyne API – Technical Manual - Model 300E Family CO Analyzers 304 13.6.4. DISK-ON-MODULE REPLACEMENT PROCEDURE Replacing the Disk-on-Module (DOM) will cause loss of all DAS data; it also may cause loss of some instrument configuration parameters unless the replacement...

Teledyne API – Technical Manual - Model 300E Family CO Analyzers A Primer on Electro-Static Discharge 305 14. A PRIMER ON ELECTRO-STATIC DISCHARGE Teledyne API considers the prevention of damage caused by the discharge of static electricity to be extremely important part of making sure that your ana...

A Primer on Electro-Static Discharge Teledyne API – Technical Manual - Model 300E Family CO Analyzers 306 14.2. HOW ELECTRO-STATIC CHARGES CAUSE DAMAGE Damage to components occurs when these static charges come into contact with an electronic device. Current flows as the charge moves along the condu...

Teledyne API – Technical Manual - Model 300E Family CO Analyzers A Primer on Electro-Static Discharge 307 14.3. COMMON MYTHS ABOUT ESD DAMAGE I didn’t feel a shock so there was no electro-static discharge: The human nervous system isn’t able to feel a static discharge of less than 3500 volts. Most d...

A Primer on Electro-Static Discharge Teledyne API – Technical Manual - Model 300E Family CO Analyzers 308 For technicians that work in the field, special lightweight and portable anti-ESD kits are available from most suppliers of ESD protection gear. These include everything needed to create a tempo...

Teledyne API – Technical Manual - Model 300E Family CO Analyzers A Primer on Electro-Static Discharge 309 14.4.2. BASIC ANTI-ESD PROCEDURES FOR ANALYZER REPAIR AND MAINTENANCE 14.4.2.1. Working at the Instrument Rack When working on the analyzer while it is in the instrument rack and plugged into a ...

A Primer on Electro-Static Discharge Teledyne API – Technical Manual - Model 300E Family CO Analyzers 310 14.4.2.3. Transferring Components from Rack to Bench and Back When transferring a sensitive device from an installed Teledyne API analyzer to an anti-ESD workbench or back: 1. Follow the instruc...

Teledyne API – Technical Manual - Model 300E Family CO Analyzers A Primer on Electro-Static Discharge 311 14.4.2.5. Packing Components for Return to Teledyne API’s Customer Service Always pack electronic components and assemblies to be sent to Teledyne API’s Customer Service in anti-ESD bins, tubes ...

INDEX Teledyne API – Technical Manual - Model 300E Family CO Analyzers 314 CO 2 Sensor, 21, 23, 24, 37, 59, 60, 69, 163, 169, 195, 196 Calibration Procedure, 197 Setup, 195 Span Gas Concentration, 195 Troubleshoting, 280 CO 2 Sensor Option Pneumatic Set Up for Calibration, 195 CO 2 SLOPE, 69 COMM Po...

Teledyne API – Technical Manual - Model 300E Family CO Analyzers INDEX 315 Ethernet, 1, 4 Modem, 153, 154 Multidrop, 23 Serial/COMM Ports, 23, 131 Status Outputs, 20 Electrical Test, 108 Electro-Static Discharge, 4, 291 Enable TCP Ports, 146 ENTR Key, 3, 72, 76, 100, 170 Environmental Protection Age...

Teledyne API – Technical Manual - Model 300E Family CO Analyzers INDEX 317 O 2 Sensor Option Pneumatic Set Up for Calibration, 191 O 2 SLOPE, 69 OFFSET, 69, 120, 125, 170, 244, 245, 254 Operating Modes, 108 Calibration Mode, 163 Calibration Mode LO CAL A [type], 67 M-P CAL, 67 SPAN CAL [type], 67 ZE...

INDEX Teledyne API – Technical Manual - Model 300E Family CO Analyzers 318 Sample Temperature, 229 Thermistor Interface, 229 Wheel Temperature, 230 SERIAL I/O BENCH_HEATER, 267 CO_MEASURE, 269 CO_REFERENCE, 269 PHT_DRIVE, 268, 269 WHEEL_HEATER, 268 Serial I/O Ports Modem, 153, 154 Multidrop, 23, 55,...

Teledyne API – Technical Manual - Model 300E Family CO Analyzers INDEX 319 V Valve Options, 12, 177, 227 Calibration Using, 175, 178 Internal Span Gas Generator AutoCal, 181 Hessen Flags, 163 Warning Messages, 30 Shutoff Valve Span Gas, 49 Zero/Span, 266 Zero/Span Valve w/ Internal Scrubber, 266 Zer...

Teledyne API - T300/T300M and M300E/EM PN 04906H (DCN5840) APPENDIX A - Version Specific Software Documentation A-1 APPENDIX A - Version Specific Software Documentation APPENDIX A-1: SOFTWARE MENU TREES, REVISION L.8 ................................................................................. 2...

APPENDIX A-1: Software Menu Trees, Revision L.8 Teledyne API - T300/T300M and M300E/EM PN 04906H (DCN5840) A-2 APPENDIX A-1: Software Menu Trees, Revision L.8 PRIMARY SETUP MENU SAMPLE MSG 1 CALZ 4 CALS 4 CLR 1 SETUP A1: User Selectable Range 2 A2: User Selectable Range 2 A3: User Selectable Range 2...

Teledyne API - T300/T300M and M300E/EM PN 04906H (DCN5840) APPENDIX A-1: Software Menu Trees, Revision L.8 A-3 SETUP PASS DAS RNGE CLK MORE ACAL 1 CFG <TST TST> MODEL TYPE AND NUMBERPART NUMBERSERIAL NUMBER SOFTWARE REVISIONLIBRARY REVISIONiCHIP SOFTWARE REVISIONHESSEN PROTOCOL REVISION 2 CPU ...

APPENDIX A-1: Software Menu Trees, Revision L.8 Teledyne API - T300/T300M and M300E/EM PN 04906H (DCN5840) A-4 SETUP PASS DAS RNGE CLK MORE ACAL 1 CFG SAMPLE 1 ACAL menu only appear if analyzer is equipped with Zero/Span or IZS valve options. 2 Editing an existing DAS channel will erase any data sto...

Teledyne API - T300/T300M and M300E/EM PN 04906H (DCN5840) APPENDIX A-1: Software Menu Trees, Revision L.8 A-5 Figure A-4: Secondary Setup Menu  COMM and VARS Submenus 04188D DCN5752

APPENDIX A-1: Software Menu Trees, Revision L.8 Teledyne API - T300/T300M and M300E/EM PN 04906H (DCN5840) A-6 SETUP PASS DAS RNGE CLK MORE ACAL CFG SAMPLE COMM VARS DIAG Go to DIAG Menu Tree HESN 2 INET 1 ID ENTER PASSWORD: 818 ENTER PASSWORD: 818 ENTER PASSWORD: 818 1 E-series: Only appears if Eth...

APPENDIX A-2: Setup Variables For Serial I/O Teledyne API - T300/T300M and M300E/EM PN 04906H (DCN5840) A-8 APPENDIX A-2: Setup Variables For Serial I/O Table A-1: T300/T300M and M300E/EM Setup Variables, Revision L.8 Setup Variable Numeric Units Default Value Value Range Description Low Access Leve...

Teledyne API - T300/T300M and M300E/EM PN 04906H (DCN5840) APPENDIX A-3: Warnings and Test Functions A-21 APPENDIX A-3: Warnings and Test Functions Table A-2: T300/T300M and M300E/EM Warning Messages, Revision L.8 Name 1 Message Text Description Warnings WSYSRES SYSTEM RESET Instrument was power-cyc...

Teledyne API - T300/T300M and M300E/EM PN 04906H (DCN5840) APPENDIX A-3: Warnings and Test Functions A-23 Table A-3: T300/T300M and M300E/EM Test Functions, Revision L.8 TEST FUNCTION NAME MESSAGE TEXT DESCRIPTION RANGE RANGE=50.0 PPM 3 CO RANGE=50.0 PPM 3, 7 D/A range in single or auto-range modes....

APPENDIX A-4: Signal I/O Definitions Teledyne API - T300/T300M and M300E/EM PN 04906H (DCN5840) A-28 Signal Name Bit or Channel Number Description Front panel I 2 C keyboard, default I 2 C address 4E hex MAINT_MODE 5 (input) 0 = maintenance mode 1 = normal mode LANG2_SELECT 6 (input) 0 = select seco...

Teledyne API - T300/T300M and M300E/EM PN 04906H (DCN5840) APPENDIX A-4: Signal I/O Definitions A-29 Signal Name Bit or Channel Number Description Rear board primary MUX analog inputs SAMPLE_PRESSURE 0 Sample pressure VACUUM_PRESSURE 6 1 Vacuum pressure PURGE_PRESSURE 9, 10 1 Purge pressure CO_MEASU...

APPENDIX A-4: Signal I/O Definitions Teledyne API - T300/T300M and M300E/EM PN 04906H (DCN5840) A-30 Signal Name Bit or Channel Number Description Rear board analog outputs CONC_OUT_1, DATA_OUT_1 0 Concentration output #1 (CO, range #1), Data output #1 CONC_OUT_2, DATA_OUT_2 1 Concentration output #...

Teledyne API - T300/T300M and M300E/EM PN 04906H (DCN5840) APPENDIX A-5: DAS Triggers and Parameters A-31 APPENDIX A-5: DAS Triggers and Parameters Table A-5: T300/T300M and M300E/EM DAS Trigger Events, Revision L.8 Name Description ATIMER Automatic timer expired EXITZR Exit zero calibration mode EX...

APPENDIX A-6: Terminal Command Designators Teledyne API - T300/T300M and M300E/EM PN 04906H (DCN5840) A-34 APPENDIX A-6: Terminal Command Designators Table A-7: Terminal Command Designators COMMAND ADDITIONAL COMMAND SYNTAX DESCRIPTION ? [ID] Display help screen and commands list LOGON [ID] password...

Teledyne API - T300/T300M and M300E/EM PN 04906H (DCN5840) APPENDIX A-7: MODBUS Register Map A-35 Table A-8: Terminal Key Assignments TERMINAL KEY ASSIGNMENTS ESC Abort line CR (ENTER) Execute command Ctrl-C Switch to computer mode COMPUTER MODE KEY ASSIGNMENTS LF (line feed) Execute command Ctrl-T ...

APPENDIX B - Spare Parts Note Use of replacement parts other than those supplied by Teledyne Advanced Pollution Instrumentation (TAPI) may result in non-compliance with European standard EN 61010-1. Note Due to the dynamic nature of part numbers, please refer to the TAPI Website at

M300E Spare Parts List (Reference: 05362J DCN5494) Part Number Description 000940600 ORIFICE, 10 MIL, SPAN GAS FLOW CONTROL000940700 ORIFICE, 5 MIL, FLOW CONTROL, 02 OPTION000941000 ORIFICE, 13 MIL (SAMPLE FLOW)001760400 ASSY, FLOW CTL, 800CC, 1/4" CONN-B 001761300 ASSY, SPAN GAS FLOW CONTROL001...

M300EM Spare Parts List (Reference: 05424H DCN5494) Part Number Description 000940600 ORIFICE, 10 MIL, SPAN GAS FLOW CONTROL000941000 ORIFICE, 13 MIL (SAMPLE FLOW)001760400 ASSY, SAMPLE FLOW CONTROL001761300 ASSY, SPAN GAS FLOW CONTROL003291500 ASSY, THERMISTOR, BENCH/WHEEL, M300E 009390000 APERTURE...

M300E/EX Expendables Kit (Reference: 0096004C) Part Number Description Quantity 009690100 AKIT, TEFLON FILTER ELEMENTS, 47MM, 5UM (25) 1 FL0000001 FILTER, SS 1 HW0000020 SPRING 1 NOTE01-023 SERVICE NOTE, HOW TO REBUILD KNF PUMP 1 OR0000001 ORING, FLOW CONTROL 2 PU0000022 REBUILD KIT, FOR PU20 & ...

Model M300EU Recommended Spare Parts Stocking Levels (Reference: 04302Q DCN5480 + updates 06/15/2011) 009550500 ASSY, SOURCE 1 2-5 6-10 11-20 21-30 040010000 ASSY, FAN REAR PANEL 1 1 1 2 2 040030100 PCA, PRESS SENSORS (1X), w/FM4 1 1 1 2 2 041350000 PCA, RELAY BOARD, CO(KB) 1 1 2 2 3 042410200 ASSY,...

APPENDIX C Warranty/Repair Questionnaire T300/T300M and M300E/EM (04305G DCN5798) TELEDYNE API CUSTOMER SERVICE Email: [email protected] PHONE: (858) 657-9800 TOLL FREE: (800) 324-5190 FAX: (858) 657-9816 C-1 CUSTOMER: ____________________________________ PHONE: ______________________...

APPENDIX C Warranty/Repair Questionnaire T300/T300M and M300E/EM (04305G DCN5798) TELEDYNE API CUSTOMER SERVICE Email: [email protected] PHONE: (858) 657-9800 TOLL FREE: (800) 324-5190 FAX: (858) 657-9816 C-2 2. Have you performed a leak check and flow check? _________________________...

APPENDIX D – Wire List and Electronic Schematics D-1 04288D DCN5752

1 2 3 4 A B C D 4 3 2 1 D C B A A PPROV A LS D R A WN CHECKED A PPROV ED DATE S IZE D R A W I N G NO . R E V I S I ON S HEET The information herein is theproperty of API and issubmitted in strictest con- Unauthorized use by anyone fidence for reference only. for any other purposes isprohibited. This...

1 2 3 4 5 6 A B C D 6 5 4 3 2 1 D C B A Title Number Revision Size Orcad B Date: 17-Jun-2008 Sheet of File: N:\Pcbmgr\05701dn.E-motherboard.gen4\Source\05701a.DDB Drawn By: Schematic for E Series Motherboard PCA 05702 6 8 05703 A D0D1D2D3D4D5D6D7 D [0..7] IOR D0D1D2D3D4D5D6D7 A1 2 A2 3 A3 4 A4 5 A5 ...