Stanley TP03 - Manuals - manualsarea.com

Page 2 - All; DECLARATION OF CONFORMITY

2 ► TP03 User Manual DECLARATION OF CONFORMITY ÜBEREINSTIMMUNGS-ERKLARUNG DECLARATION DE CONFORMITE CEE DECLARACION DE CONFORMIDAD DICHIARAZIONE DI CONFORMITA Hydraulic Tools ______________________________________________________________________ I, the undersigned: Ich, der Unterzeichnende: Je souss...

Page 3 - WARNING; SERIOUS INJURY OR DEATH COULD RESULT FROM THE IMPROPER REPAIR OR; IMPORTANT; TABLE OF CONTENTS

TP03 User Manual ◄ 3 SERVICING THE STANLEY HYDRAULIC PUMP. This manual contains safety, operation, and routine maintenance instructions. Stanley Hydraulic Tools recommends that servicing of hydraulic tools, other than routine maintenance, must be performed by an authorized and certified dealer. Plea...

Page 4 - LOCAL SAFETY REGULATIONS; DANGER; CAUTION; CAUTION; NOTICE; SAFETY SYMBOLS

4 ► TP03 User Manual Always observe safety symbols. They are included for your safety and for the protection of the tool. LOCAL SAFETY REGULATIONS Enter any local safety regulations here. Keep these instructions in an area accessible to the operator and mainte- nance personnel. Safety symbols and si...

Page 5 - SAFETY PRECAUTIONS

TP03 User Manual ◄ 5 Tool operators and maintenance personnel must always comply with the safety precautions given in this manual and on the stickers and tags attached to the tool and hose.These safety precautions are given for your safety. Re- view them carefully before operating the tool and befor...

Page 7 - HOSE SAFETY TAGS; HOSE TYPES

TP03 User Manual ◄ 7 The rated working pressure of the hydraulic hose must be equal to or higher than the relief valve setting on the hy- draulic system. There are three types of hydraulic hose that meet this requirement and are authorized for use with Stanley Hydraulic Tools. They are: Certified no...

Page 8 - Tool to Hydraulic Circuit Hose Recommendations; HOSE RECOMMENDATIONS

8 ► TP03 User Manual Oil Flow Hose Lengths Inside Diameter USE ( Press/Return) Min. W orking Pressure GPM LPM FEET METERS INCH MM PSI BAR Certified Non-Conductive Hose - Fiber Braid - for Utility Bucket T rucks 4-9 15-34 up to 10 up to 3 3/8 10 Both 2250 155 Conductive Hose - W ire Braid or Fiber Br...

Page 9 - HTMA / EHTMA REQUIREMENTS

TP03 User Manual ◄ 9 Flow Range Nominal Operating Pressure (at the power supply outlet) System relief valve setting (at the power supply outlet) Maximum back pressure (at tool end of the return hose) Measured at a max. fluid viscosity of: (at min. operating temperature) Temperature: Sufficient heat ...

Page 10 - PREOPERATION PROCEDURES; CHECK POWER SOURCE; PUMP OPERATION

10 ► TP03 User Manual PREOPERATION PROCEDURES CHECK POWER SOURCE 1. Using a calibrated flow meter and pres sure gauge, make sure the hydraulic power source develops a flow of 7–9 gpm/26–34 Ipm at 1500–2000 psi/105– 140 bar. 2. Make certain that the power source is equipped with a relief valve set to...

Page 11 - COLD WEATHER OPERATION; OPERATION

TP03 User Manual ◄ 11 5. When pumping is complete, set the hy draulic control valve to the “OFF” posi tion. Lift the trash pump from the work area using the rope or cable to avoid dam- age to the hoses or couplers. 6. IMPORTANT Observe the following for trash pump protection and care. The trash pump...

Page 12 - TOOL PROTECTION & CARE

12 ► TP03 User Manual NOTICE In addition to the Safety Precautions found in this manual, observe the following for equipment protection and care. • Make sure all couplers are wiped clean before con- nection. • The hydraulic circuit control valve must be in the “OFF” position when coupling or uncoupl...

Page 13 - TROUBLESHOOTING

TP03 User Manual ◄ 13 If symptoms of poor performance develop, the following chart can be used as a guide to correct the problem.When diagnosing faults in operation of the tool, always make sure the hydraulic power source is supplying the cor- rect hydraulic flow and pressure as listed in the table....

Page 14 - ACCESSORIES; SPECIFICATIONS

14 ► TP03 User Manual Capacity......................................................................................................................................... 450 gpm/1688 lpm Weight ...............................................................................................................

Page 15 - TP03 PARTS ILLUSTRATION

TP03 User Manual ◄ 15 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 CARRY HANDLE P/N-73576 QUICK LINK P/N-73577 TP03 PARTS ILLUSTRATION

Page 16 - TP03 PARTS LIST

16 ► TP03 User Manual ITEM NO. PART NO. QTY DESCRIPTION 1 00635 1 Key2 01324 1 LOCKWASHER 1/4" I.D.3 03786 1 GPM STICKER4 03975 1 COUPLER,3/8 FEM 1/2NPT5 03976 1 COUPLER,3/8MALE 1/2NPT6 04353 2 NYLOCK NUT 3/8-16UNC7 05152 1 STANLEY STICKER8 06264 1 ADAPTER -12 SAE X 1/2 NPT9 07200 1 IMPELLER ASS...

Page 17 - UNDERWATER TOOLS DEPTH GUIDELINE; Operation Overview; Diver; Recommended Hose Diameters

TP03 User Manual ◄ 17 For underwater hydraulic tools the applications are broken down into four quadrants depending on type of tool and method of operation. The types of tools are percussive and rotational, each with different characteristics allowing for dif- ferent depth operation. With percussive...