Page 2 - Hydraulic Tools; All; DECLARATION OF CONFORMITY
2 ► RS25 User Manual DECLARATION OF CONFORMITY ÜBEREINSTIMMUNGS-ERKLARUNG DECLARATION DE CONFORMITE CEE DECLARACION DE CONFORMIDAD DICHIARAZIONE DI CONFORMITA Hydraulic Tools ______________________________________________________________________ I, the undersigned: Ich, der Unterzeichnende: Je souss...
Page 3 - WARNING; TABLE OF CONTENTS; IMPORTANT; visit Stanleyhydraulics.com and select the Company tab, Warranty.
RS25 User Manual ◄ 3 DECLARATION OF CONFORMITY .......................................................................................................................... 2 SAFETY SYMBOLS ....................................................................................................................
Page 4 - LOCAL SAFETY REGULATIONS; DANGER; CAUTION; CAUTION; NOTICE; SAFETY SYMBOLS
4 ► RS25 User Manual Always observe safety symbols. They are included for your safety and for the protection of the tool. LOCAL SAFETY REGULATIONS Enter any local safety regulations here. Keep these instructions in an area accessible to the operator and mainte- nance personnel. Safety symbols and si...
Page 5 - SAFETY PRECAUTIONS
RS25 User Manual ◄ 5 Tool operators and maintenance personnel must always comply with the safety precautions given in this manual and on the stickers and tags attached to the tool and hose.These safety precautions are given for your safety. Re- view them carefully before operating the tool and befor...
Page 6 - CUTTING WHEEL SAFETY
6 ► RS25 User Manual CUTTING WHEEL SAFETY • Do not store or transport the saw with the wheel in- stalled. • Ensure that the cutting wheel is correctly mounted and tightened before use. • Operate the Rail Saw at “no load” for 30 seconds in a safe position and ensure there is no vibration or other def...
Page 7 - D A N G E R
RS25 User Manual ◄ 7 WHEEL SIZE RPM: SPINDLE: PRESS: BAR PSI F L O W: LPM GPM 28811 Information Plaque (CE models only) 05868 Abrasive Cut-Off Safety Label (14 inch models only – except CE) CAUTION PROTECT YOUR EYES - WEAR SAFETY GOGGLES 1. Do not use damaged wheels. 2. Use full throttle only while ...
Page 8 - Certified non-conductive; HOSE SAFETY TAGS; THE TAG SHOWN BELOW IS ATTACHED TO “CERTIFIED NON-CONDUCTIVE” HOSE; HOSE TYPES
8 ► RS25 User Manual The rated working pressure of the hydraulic hose must be equal to or higher than the relief valve setting on the hy- draulic system. There are three types of hydraulic hose that meet this requirement and are authorized for use with Stanley Hydraulic Tools. They are: Certified no...
Page 9 - Tool to Hydraulic Circuit Hose Recommendations; All hydraulic hose must meet or exceed; HOSE RECOMMENDATIONS
RS25 User Manual ◄ 9 Oil Flow Hose Lengths Inside Diameter USE ( Press/Return) Min. W orking Pressure GPM LPM FEET METERS INCH MM PSI BAR Certified Non-Conductive Hose - Fiber Braid - for Utility Bucket T rucks 4-9 15-34 up to 10 up to 3 3/8 10 Both 2250 155 Conductive Hose - W ire Braid or Fiber Br...
Page 10 - HTMA / EHTMA REQUIREMENTS
10 ► RS25 User Manual Flow Range Nominal Operating Pressure (at the power supply outlet) System relief valve setting (at the power supply outlet) Maximum back pressure (at tool end of the return hose) Measured at a max. fluid viscosity of: (at min. operating temperature) Temperature: Sufficient heat...
Page 11 - sun may result in making them difficult to connect.; OPERATION
RS25 User Manual ◄ 11 PRE-OPERATION PROCEDURES CHECK HYDRAULIC POWER SOURCE 1. Using a calibrated flowmeter and pressure gauge, check that the hydraulic power source develops a flow of 9–10.5 gpm/34–40 lpm at 2000 psi/140 bar. 2. Make certain the hydraulic power source is equipped with a relief valv...
Page 12 - OPERATING PROCEDURES; CLAMPING THE RAIL SAW TO THE RAIL; SAWING THE RAIL
12 ► RS25 User Manual OPERATING PROCEDURES CLAMPING THE RAIL SAW TO THE RAIL 1. Observe all safety precautions.2. Make sure the rail clamp assembly is tight to the disconnect pivot (60) by turning the handle (20) to tighten the disconnect pivot bolt. 3. Fully extend the indicator rod located on the ...
Page 13 - CARE OF ABRASIVE CUT-OFF WHEELS; COLD WEATHER OPERATION; INVESTIGATION OF WHEEL
RS25 User Manual ◄ 13 DETACHING THE UPPER AND LOWER LINKS The upper and lower links of the rail clamp assembly can be detached from the motor mount (50) by unscrew- ing the handle (20). SAW STORAGE By disengaging the double cam (52), the rail clamp as- sembly can be rotated so that the entire saw ha...
Page 14 - OFF; TOOL PROTECTION & CARE
14 ► RS25 User Manual • Make sure all couplers are wiped clean before con- nection. • The hydraulic circuit control valve must be in the OFF position when coupling or uncoupling hydrau- lic tools. Failure to do so may result in damage to the quick couplers and cause overheating of the hy- draulic sy...
Page 15 - SYMPTOM; TROUBLESHOOTING
RS25 User Manual ◄ 15 If symptoms of poor performance develop, the following chart can be used as a guide to correct the problem.When diagnosing faults in operation of the grinder, always check that the hydraulic power source is supplying the correct hydraulic flow and pressure to the grinder as lis...
Page 16 - Sound and Vibration Declaration; ACCESSORIES
16 ► RS25 User Manual Wheel Capacity 14 inch Model .................................................... 14 in./35.5 cm Dia. × 25.4 mm Arbor (ANSI B7.5/ISO 525, 603) 16 inch Model .............................................................. 16 in./41 cm Dia. × 1 in. Arbor (ANSI B7.5/ISO 525, 603) P...
Page 17 - RS25 PARTS ILLUSTRATION
Page 18 - RS25 PARTS LIST
18 ► RS25 User Manual ITEM PART NO. QTY DESCRIPTION 6 28181 1 BELL CRANK 15 30958 1 “D” WASHER 20 66136 1 HANDLE WELDMENT 26 — 1 * REFER TO ITEM 131 27 30671 1 ASSIST HANDLE 28 31030 1 HANDLE GRIP 29 31181 5 BELLEVILLE WASHER 30 30667 1 SHOULDER BOLT 31 31138 1 VALVE SPOOL 32 01604 2 O-RING* 33 0293...