Stanley PG10 - Manuals - manualsarea.com

Page 2 - All; DECLARATION OF CONFORMITY

2 ► PG10 User Manual DECLARATION OF CONFORMITY ÜBEREINSTIMMUNGS-ERKLARUNG DECLARATION DE CONFORMITE CEE DECLARACION DE CONFORMIDAD DICHIARAZIONE DI CONFORMITA Hydraulic Tools ______________________________________________________________________ I, the undersigned: Ich, der Unterzeichnende: Je souss...

Page 3 - WARNING; IMPORTANT; TABLE OF CONTENTS

PG10 User Manual ◄ 3 SERVICING: This manual contains safety, operation, and routine maintenance instructions. Stanley Hydraulic Tools recommends that servicing of hydraulic tools, other than routine maintenance, must be performed by an authorized and certified dealer. Please read the following warni...

Page 4 - LOCAL SAFETY REGULATIONS; DANGER; CAUTION; CAUTION; NOTICE; SAFETY SYMBOLS

4 ► PG10 User Manual Always observe safety symbols. They are included for your safety and for the protection of the tool. LOCAL SAFETY REGULATIONS Enter any local safety regulations here. Keep these instructions in an area accessible to the operator and mainte- nance personnel. Safety symbols and si...

Page 5 - SAFETY PRECAUTIONS

PG10 User Manual ◄ 5 Tool operators and maintenance personnel must always comply with the safety precautions given in this manual and on the stickers and tags attached to the tool and hose.These safety precautions are given for your safety. Review them carefully before operating the tool and before ...

Page 7 - HOSE SAFETY TAGS; HOSE TYPES

PG10 User Manual ◄ 7 The rated working pressure of the hydraulic hose must be equal to or higher than the relief valve setting on the hy- draulic system. There are three types of hydraulic hose that meet this requirement and are authorized for use with Stanley Hydraulic Tools. They are: Certified no...

Page 8 - HOSE RECOMMENDATIONS; Tool to Hydraulic Circuit Hose Recommendations

8 ► PG10 User Manual HOSE RECOMMENDATIONS Oil Flow Hose Lengths Inside Diameter USE ( Press/Return) Min. W orking Pressure GPM LPM FEET METERS INCH MM PSI BAR Certified Non-Conductive Hose - Fiber Braid - for Utility Bucket T rucks 4-9 15-34 up to 10 up to 3 3/8 10 Both 2250 155 Conductive Hose - W ...

Page 9 - HTMA / EHTMA REQUIREMENTS

PG10 User Manual ◄ 9 HTMA / EHTMA REQUIREMENTS Flow Range Nominal Operating Pressure (at the power supply outlet) System relief valve setting (at the power supply outlet) Maximum back pressure (at tool end of the return hose) Measured at a max. fluid viscosity of: (at min. operating temperature) Tem...

Page 10 - PRE-OPERATION PROCEDURES; CHECK HYDRAULIC POWER SOURCE; CHECK GUARD WELDMENT; INSTALLING AND REMOVING; ADJUST WHEEL FLANGES TO FIT RAIL; CONNECTING THE HOSES; OPERATION

10 ► PG10 User Manual PRE-OPERATION PROCEDURES CHECK HYDRAULIC POWER SOURCE 1. Using a calibrated flow meter and pressure gauge, check that the hydraulic power source develops a flow of 7–10 gpm/26–38 lpm at 2200–2300 psi/152– 159 bar. 2. Make certain the hydraulic power source is equipped with a re...

Page 11 - OPERATING PROCEDURES; COLD WEATHER OPERATION

PG10 User Manual ◄ 11 OPERATING PROCEDURES 1. Observe all safety precautions.2. Always start the grinder with the grinding wheel away from the work surface by turning the hand wheel counter clockwise to raise the wheel. 3. Move the hydraulic circuit control valve to the ON position. 4. Squeeze the t...

Page 12 - PREVENTATIVE MAINTENANCE

12 ► PG10 User Manual 1. The gears and bearings in the ram, spindle, and housing assemblies should be regreased every 6 months or 500 hours. This procedure must be ac- complished by a trained technician. 2. After each servicing, measure the spindle speed (rpm – revolutions per minute) at 12 gpm/45 l...

Page 13 - TOOL PROTECTION & CARE

PG10 User Manual ◄ 13 • Make sure all couplers are wiped clean before con- nection. • The hydraulic circuit control valve must be in the OFF position when coupling or uncoupling hydrau- lic tools. Failure to do so may result in damage to the quick couplers and cause overheating of the hy- draulic sy...

Page 14 - TROUBLESHOOTING

14 ► PG10 User Manual PROBLEM CAUSE SOLUTION Grinder does not run. Hydraulic power source not functioning. Check power source for proper flow and pressure (7–10 gpm/26–38 lpm @ 1500–2000 psi/ 105–140 bar. Couplers or hoses blocked. Locate and remove restriction. Hydraulic motor failure. Inspect and ...

Page 15 - ACCESSORIES

PG10 User Manual ◄ 15 Wheel Capacity .............................................................6 in. dia. × 3 in. thk × 5/8-11 threaded arbor (Type 6) U.S.A. Pressure Range................................................................................................................ 1000–2000 ps...

Page 16 - PG10 PARTS ILLUSTRATION

Page 18 - PG10 PARTS LIST

18 ► PG10 User Manual ITEM P/N QTY DESCRIPTION 1 25294 2 HOSE ASSY 2 00713 2 DOWEL PIN 3 06854 1 IDLER SHAFT 4 25717 1 IDLER GEAR 5 00178 1 O-RING, 2-1/8 × 2-1/4 × 1/16 70D • 6 00669 1 QUAD RING • 7 19884 1 SEAL GLAND 8 25166 1 MOTOR SHAFT 9 00148 1 BEARING 10 00166 1 RETAINING RING 11 00120 8 CAPSC...

Page 20 - SPARK GUARD KIT

20 ► PG10 User Manual ITEM P/N QTY DESCRIPTION 1 69915 1 SPARK BARRIER SECONDARY 2 69899 1 GUARD WELDMENT 3 65202 1 SPARK BARRIER 4 62402 1 SPARK GUARD FRAME WELDMENT 5 2072 8 CAPSCREW 6 70743 9 FABRIC SNAP 7 2395 9 CABLE TIE (NOT PICTURED) 69814 1 SPARK GUARD ASSY (INCL ITEMS 3 & 4) 69820 1 SPA...