Stanley PD45 - Manuals - manualsarea.com

Page 3 - TABLE OF CONTENTS; WARNING; SERIOUS INJURY OR DEATH COULD RESULT FROM THE IMPROPER REPAIR OR; IMPORTANT

PD45 User Manual ◄ 3 TABLE OF CONTENTS SERVICING THE STANLEY HYDRAULIC POST DRIVER. This manual contains safety, operation, and routine maintenance instructions. Stanley Hydraulic Tools recommends that servicing of hydraulic tools, other than routine maintenance, must be performed by an authorized a...

Page 4 - SAFETY SYMBOLS; LOCAL SAFETY REGULATIONS; DANGER; CAUTION; CAUTION; NOTICE

4 ► PD45 User Manual SAFETY SYMBOLS Always observe safety symbols. They are included for your safety and for the protection of the tool. LOCAL SAFETY REGULATIONS Enter any local safety regulations here. Keep these instructions in an area accessible to the operator and mainte- nance personnel. Safety...

Page 5 - SAFETY PRECAUTIONS

PD45 User Manual ◄ 5 SAFETY PRECAUTIONS Tool operators and maintenance personnel must always comply with the safety precautions given in this manual and on the stickers and tags attached to the tool and hose.These safety precautions are given for your safety. Re- view them carefully before operating...

Page 7 - HOSE TYPES; HOSE SAFETY TAGS

PD45 User Manual ◄ 7 HOSE TYPES The rated working pressure of the hydraulic hose must be equal to or higher than the relief valve setting on the hy- draulic system. There are three types of hydraulic hose that meet this requirement and are authorized for use with Stanley Hydraulic Tools. They are: C...

Page 8 - HOSE RECOMMENDATIONS; Tool to Hydraulic Circuit Hose Recommendations

8 ► PD45 User Manual HOSE RECOMMENDATIONS Oil Flow Hose Lengths Inside Diameter USE ( Press/Return) Min. W orking Pressure GPM LPM FEET METERS INCH MM PSI BAR Certified Non-Conductive Hose - Fiber Braid - for Utility Bucket T rucks 4-9 15-34 up to 10 up to 3 3/8 10 Both 2250 155 Conductive Hose - W ...

Page 9 - HTMA/EHTMA REQUIREMENTS; HTMA / EHTMA REQUIREMENTS

PD45 User Manual ◄ 9 HTMA/EHTMA REQUIREMENTS Flow Range Nominal Operating Pressure (at the power supply outlet) System relief valve setting (at the power supply outlet) Maximum back pressure (at tool end of the return hose) Measured at a max. fluid viscosity of: (at min. operating temperature) Tempe...

Page 10 - OPERATION; PRE-OPERATION PROCEDURES; CHECK THE POWER SOURCE; TOOL OPERATION; COLD WEATHER OPERATION

10 ► PD45 User Manual OPERATION PRE-OPERATION PROCEDURES CHECK THE POWER SOURCE 1. Using a calibrated flowmeter and pressure gauge, check that the hydraulic power source develops a flow of 7–9 gpm/26–34 lpm at 2000 psi/140 bar. 2. Make certain the hydraulic power source is equipped with a relief val...

Page 11 - CHARGING THE ACCUMULATOR; ACCUMULATOR TESTING PROCEDURE

PD45 User Manual ◄ 11 CHARGING THE ACCUMULATOR ACCUMULATOR TESTING PROCEDURE To check or charge the accumulator the following equip- ment is required: • Accumulator Tester (Part Number 02835).• Charging Kit Assembly (P/N 31254); (includes a regulator, hose and fittings). • NITROGEN bottle with an 80...

Page 12 - TOOL PROTECTION & CARE

12 ► PD45 User Manual TOOL PROTECTION & CARE • Make sure all couplers are wiped clean before con- nection. • The hydraulic circuit control valve must be in the OFF position when coupling or uncoupling hydrau- lic tools. Failure to do so may result in damage to the quick couplers and cause overhe...

Page 13 - TROUBLESHOOTING

PD45 User Manual ◄ 13 TROUBLESHOOTING If symptoms of poor performance develop, the following chart can be used as a guide to correct the problem. When diagnosing faults in operation of the tool, always make sure the hydraulic power source is supplying the cor - rect hydraulic flow and pressure as li...

Page 16 - Read Before Ordering Inline Valve Parts:

16 ► PD45 User Manual PD45131 PARTS LIST ITEM PART NO. QTY DESCRIPTION 1 15190 1 TOP PLATE 2 11588 1 ACCUMULATOR VALVE BLOCK 3 04374 4 LOCK NUT 5/8-18 4 00293 1 O-RING 5 15188 1 VALVE SPOOL 6 07493 1 MALE O-RING PLUG 7 20499 1 CHARGE VALVE 8 07479 1 ACCUMULATOR DIAPHRAGM 9 04381 2 BACK-UP RING 10 04...